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U35 FPI Direct Vent Gas Insert

MAINTENANCE

GENERAL VENT

MAINTENANCE

Conduct an inspection of the venting system
semi-annually. Recommended areas to inspect
as follows:

1) Check the Venting System for corrosion in

areas that are exposed to the elements.
These will appear as rust spots or streaks,
and in extreme cases, holes. These compo-
nents should be replaced immediately.

2) Remove the Termination Cap, and shine a

flashlight down the Vent. Remove any bird
nests, or other foreign material.

3) Check for evidences of excessive conden-

sation, such as water droplets forming in
the inner liner, and subsequently dripping
out the joints, Continuous condensation
can cause corrosion of caps, pipe, and
fittings. It may be caused by having exces-
sive lateral runs, too many elbows, and
exterior portions of the system being ex-
posed to cold weather.

4) Inspect joints, to verify that no pipe sections

or fittings have been disturbed, and conse-
quently loosened. Also check mechanical
supports such as Wall Straps, or plumbers'
tape for rigidity.

LOG REPLACEMENT

The unit should never be used with broken logs.
Turn off the gas valve and allow the unit to cool
before opening door to carefully remove the
logs. The pilot light generates enough heat to
burn someone. If for any reason a log should
need replacement, you must use the proper
replacement log. The position of these logs
must be as shown in the diagram under Log
Installation.

NOTE:  Improper positioning of logs may create
carbon build-up and will alter the unit’s perform-
ance which is not covered under warranty.

GLASS GASKET

If the glass gasket requires replacement use
glass gasket (Part # 936-265) for the Bay Front
and a tadpole gasket for the Flush Front (Part
# 936-155).

STEEL OR GOLD TRIM

The steel or 24 carat gold plated finish on the trim
requires little maintenance, and need only be
cleaned with a damp cloth. DO NOT use abra-
sive materials or chemical cleaners, as they
may harm the finish and void the warranty.

Top View of pilot flame

Top View of pilot flame

Incorrect flame pattern will have small, proba-
bly yellow flames, not coming into proper
contact with the rear of the burner or thermo-
pile.

6) Each time the appliance is lit, it may cause

condensation and fog the glass.  This
condensation and fog is normal and will
disappear in a few minutes as the glass
heats up.

Never operate the appliance without
the glass properly secured in place
or with the door open.

7) Do not use this appliance if any part has

been under water. Immediately call a qual-
ified service technician to inspect the ap-
pliance and to replace nay part of the
control system and any gas control which
has been under water.

8) Periodically check the pilot flames. Correct

flame pattern has three strong blue flames:
1 flowing around the thermopile and 1
around the thermocouple, and 1 flowing
across the rear of the burner (it does not
have to be touching the burner).

Note: If  you have an incorrect flame pat-

tern, contact your FPI dealer for
further instructions.

CLOTHING OR OTHER FLAMMA-
BLE MATERIAL SHOULD NOT BE
PLACED ON OR NEAR THE APPLI-
ANCE.

WARNING:  CHILDREN AND
ADULTS SHOULD BE ALERTED
TO THE HAZARDS OF HIGH SUR-
FACE TEMPERATURE AND
SHOULD STAY AWAY TO AVOID
BURNS OR CLOTHING IGNITION.
YOUNG CHILDREN SHOULD BE
CAREFULLY SUPERVISED WHEN
THEY ARE IN THE SAME ROOM
AS THE APPLIANCE.

CAUTION:  ANY SAFETY SCREEN
OR GUARD REMOVED FOR SERV-
ICING AN APPLIANCE MUST BE
REPLACED PRIOR TO OPERAT-
ING THE APPLIANCE.

MAINTENANCE

INSTRUCTIONS

1) Always turn the gas valve to off before

cleaning. For relighting, refer to lighting
instructions. Keep the burner and control
compartment clean by brushing and vacu-
uming at least once a year.
When cleaning the logs, use a clean soft
paint brush as the logs are fragile and
easily damaged.

2) Clean (never when unit is hot) appliance,

door and louvers with a damp cloth.  Never
use an abrasive cleaner. The gold louvers
(and optional gold door) may be scratched
if abrasives are used to clean them.
The heater is finished in a heat resistant
paint and should only be refinished with
heat resistant paint (not with wall paint). FPI
uses StoveBrite Paint - Metallic Black #6309.

3) Make a  periodic check of burner for proper

position and condition. Visually check the
flame of the burner periodically, making
sure the flames are steady; not lifting or
floating. If there is a problem, call a qualified
service person.

4) The appliance and venting system must be

inspected before use, and at least annual-
ly, by a qualified field service person, to
ensure that the flow of combustion and
ventilation air is not obstructed.
During the annual service call, the burners
should be removed from the burner tray
and cleaned. Replace the embers but do
not block the pilot.

5) Keep the area near the appliance clear and

free from combustible materials, gasoline
and other flammable vapours and liquids.

Summary of Contents for U35-LP

Page 1: ...stallation and service must be performed by an authorized installer service agency or the gas supplier FOR YOUR SAFETY What to do if you smell gas Do not try to light any appliance Do not touch any electrical switch do not use any phone in your build ing Immediately call your gas supplier from a neighbour s phone Follow the gas supplier s instructions If you cannot reach your gas sup plier call th...

Page 2: ...nedtoprovideyouwithall thewarmthandcharmofafireplace at theflickofaswitch The U35 NGandU35 LPhavebeenapprovedbyWarnockHerseyforbothsafety and efficiency As it also bears our own mark it promises to provide you with economy comfort and securityformanytroublefreeyearstofollow Pleasetakeamomentnowtoacquaintyourselfwiththese instructions and the many features of your FPI Fireplace ...

Page 3: ...s 2 Safety Label 4 INSTALLATIONREQUIREMENTS For Your Safety 5 Gas Pressure Testing 5 Specifications 5 Installation into a Solid Fuel Burning Fireplace or Factory Built Fireplace 5 General Safety Information 5 Installation Checklist 6 Materials Required 6 Minimum Fireplace Dimensions 6 Clearances to Combustibles 7 Combustible Mantel Clearances 7 INSTALLATION Gas Connection 8 Venting 8 Flue Liner In...

Page 4: ...d NOTE FPI units are constantly being im proved Check the label on the unit and if there is a difference the label on the unit is the correct one For the State of Massachusetts installation and repair must be done by a plumber or gasfitter licensed in the Commonwealth of Massachusetts For the State of Massachusetts flexible connectors shall not exceed 36 inches in length For the State of Massachus...

Page 5: ...burning factory built fireplace may void the listing of the fireplace Check with your local inspector before com mencing with this installation BEFORE YOU START Safe installation and operation of this appli ance requires common sense however we are required by the Canadian Safety Stand ards and ANSI Standards to make you aware of the following General Safety Information 1 The appliance installatio...

Page 6: ... front plate See page 8 6 Slide the unit fully into the fireplace 7 Test gas pressure page 9 Check aeration system page 9 8 Install the optional brick panels See page 9 9 Install the log set See page 10 10 Assembleandinstallthefaceplateandtrim See page 10 11 Install the glass front flush or bay See pages 11 12 12 Install both louvers flush or bay See pages 11 12 13 Install optional double screen d...

Page 7: ...Y FLUSH COMBUSTIBLE MANTEL CLEARANCES KENSINGTON FRONT COMBUSTIBLE MANTEL CLEARANCES Mantel can be installed anywhere in shaded area or higher using the above scale Note Ensure the paint that is used on the mantel and the facing is heat resistant or the paint may discolour Because of the extreme heat this fireplace emits the mantel clearances are critical Combustible mantel clearances from top of ...

Page 8: ... VENTING THE APPLIANCE MUST NOT BE CONNECTEDTOACHIMNEYFLUE SERVINGASEPARATESOLIDFUEL BURNINGAPPLIANCE This appliance is designed to be attached to two 3 76mm co linear aluminium flex running the full length of the chimney The flue length must be a minimum length of 8 2 44m and a maximum of 35 10 7m See chart below for minimumdistancesfromroof Periodicallycheck that the vent is unrestricted Masonry...

Page 9: ...ap s using a 5 16 ID hose 4 Light the pilot and turn the valve to ON position 5 The pressure check should be carried out with the unit burning and the setting should be within the limits specified on the safety label 6 When finished reading manometer turn off the gas valve disconnect the hose and tighten the screw clockwise with a 1 8 flat screwdriver Note Screw should be snug but do not over tigh...

Page 10: ...rol 6 Connect the ON OFF switch wires by tak ing the black and red wires with the female ends and connect them to the ON OFF switch 7 Tuck the wires into the faceplate to keep them away from the insert using the clip provided Attach the clip to the rear of the faceplate to ensure that the wires do not touch the side of the unit Diagram 3 8 The power cord should be run behind the faceplate panel IN...

Page 11: ...y hook the top door flange onto the top of the unit and swing the door towards the unit diagram 1 Be careful that the glass gasket does not roll up there must be a gap be tween the gasket and the door lip to ensure that the door sits securely on the unit Dia gram 2 To remove the flush door reverse the above steps NOTE The chain must rest on TOP of the gas inlet pipe never under it OPTIONAL FLUSH T...

Page 12: ...ach trim to the top and bottom of Bay door See diagrams 3 and 4 Removing Bay Door To remove only the Bay Door use a screw driver to unclip the Bay Bottom bracket from the flush door and then swing up and unhook from the top flush door flange To remove the Bay Door the Flush Front together pull the hook from the slot in the bottom door bracket under the unit see Stand ard Flush Door instructions ab...

Page 13: ...d red wires with the male ends in the grey harness and connect them with the wire connectors from the fan speed control Connect the ON OFF switch wires by taking the black and red wires with the female ends and connect them to the ON OFF switch Tuck the wires into the faceplate to keep them away from the insert using the clip provided Attach the clip to the rear of the faceplate to ensure that the...

Page 14: ...Door Frame Repeat for Right Side Screen Door Note It will be easier to put the Screen Door in place by starting with the bottom hinge Left Side Door Pin on Door Frame Note If you find that the Left or Right Side Screen Door is lower then the other use the spacer provided to help align the Doors The spacer is to be placed over the bottom pin before installing the Screen Door Sub Frame 1 Install the...

Page 15: ...es with the wire connectors from the fan speed control Place clips over wires and tuck into side trim 2 Lift the unit up slightly and push down on the corners of the Bottom Trim Bracket and slide under unit 3 Completely secure faceplate to the unit by securing 4 screws to the Left and Right Side Trim Bottom Trim Bracket Push in Corners 4 Secure the Top Frame by sliding it on the screws at the top ...

Page 16: ... Bottom Frame Hinge Location 5 Install Spring Hinges to the Left and Right Side of the bottom of the firebox using 2 screws per hinge 7 Install the Left and Right Side Screen Doors by placing over top of the hinges on the faceplate Hold the door at a 45 degree angle to avoid scratching the faceplate Hinge Screen Door 8 Close screen doors ...

Page 17: ...ch any hot surfaces and are away from sharp edges UsetheFPIRemoteControlKitapprovedforthis unit Use of other systems may void your warranty The remote control kit comes with a hand held transmitter a receiver and a wall mounting plate 1 Choose a convenient location on the wall to install the receiver and the receptacle box protection from extreme heat is very impor tant Run wires from the fireplac...

Page 18: ...s heats up DO NOT BURN THE APPLIANCE WITHOUT THE GLASS FRONT IN PLACE OPERATING INSTRUCTIONS 1 Read and understand these instructions before operating this appliance 2 Check to see that all wiring is correct and enclosed to prevent possible shock 3 Check to ensure there are no gas leaks 4 Make sure the glass in the door frame is properly positioned Never operate the ap pliance with the glass remov...

Page 19: ...ockwise to OFF Knob cannot be turned from PI LOT to OFF unless knob is pushed in slightly Do not force 2 Wait five 5 minutes to clear out any gas If you then smell gas STOP Follow step B in the Safety Infor mation above on this label If you don t smell gas go to the next step 3 Turn knob on gas control counter clockwise to PILOT 1 Push in the gas control knob slightly and turn clockwise to OFF Do ...

Page 20: ...the glass heats up Never operate the appliance without the glass properly secured in place or with the door open 7 Do not use this appliance if any part has been under water Immediately call a qual ified service technician to inspect the ap pliance and to replace nay part of the control system and any gas control which has been under water 8 Periodically check the pilot flames Correct flame patter...

Page 21: ...heck the seal Straighten adjustment wire 7 Remove the Burner Rear Log Support as sembly by removing the 2 screws 1 on each side and sliding the assembly to the left to free the bottom brackets from the screws on the firebox base 8 Lift the Burner Rear Log Support assembly up and away from the orifice 9 Remove the 8 screws holding the Access Panel in place DOOR GLASS Your FPI stove is supplied with...

Page 22: ...g fan Reverse above steps Seal fan access panel using high temper ature silicone sparingly Burner Rear Log Support Assembly After removing the screws slide to the left to remove the assembly from the firebox base Left Side Burner Bracket Straighten adjustment wire 6 Remove the Burner Rear Log Support as sembly by removing the 2 screws 1 on each side and sliding the assembly to the left to free the...

Page 23: ... Hook up the gas line and check for gas leaks with a soap and water solution or a gas leak detector Do not use open flame for leak testing 15 Fire up the unit temporarily 16 Check the manifold pressure 17 Reinstall the logs and brick panels as needed 18 Close the door and replace the louvers 19 Fire up the unit again and check for proper flame appearance and glow on logs 12 Undo the pilot tube fro...

Page 24: ... Bottom Flush Louver 320 932 Bay Louvers Set Black Gold 320 934 Bay Louvers Set Black 320 935 Bay Louvers Set Black Steel 25 Top Bay Louver 27 Bottom Bay Louver 320 928 Brick Panel Set Standard 320 901 Brick Panel Set Standard Brown 320 902 Brick Panel Set Standard Red 320 903 Brick Panel Set Herringbone Brown 320 904 Brick Panel Set Herringbone Red 33 Brick Panel Right 34 Brick Panel Left 35 Bric...

Page 25: ...P 56 910 190 Piezo Ignitor and Nut 57 910 378 Valve S I T Natural Gas 910 380 Valve S I T Propane 59 Valve Tray 66 910 034 Pilot Assy 3 Flame S I T NG 910 035 Pilot Assy 3 Flame S I T LP 67 904 689 Orifice 33 NG 904 641 Orifice 50 LP 936 170 Orifice Gasket 79 320 550 Burner Assy NG 320 551 Burner Assy LP 82 320 001 Burner Grate 84 320 034 Log Tray Rear 600 964 Log Set 86 902 202 Front Log Right 87...

Page 26: ...rim 112 904 196 Magnet 1 Round 910 421 Pilot On Off 3 Extension Knob 910 422 Flame Hi Low 3 Extension Knob 320 936 Optional Bay Door Trim Gold 113 320 960 Bay Front Screen 320 956 Gold Trim Bay Front 320 958 Steel Trim Bay Front Flush Front 149 320 927 Complete Flush Trim Top Bottom Gold 320 530 Flush Door Assy Complete with glass 131 Flush Door Frame 135 940 316 P Glass Flush 137 904 691 UClip 13...

Page 27: ...rass 94 Trim Side Right 95 Trim Top 96 Trim Side Left Assy 97 910 246 Burner ON OFF Switch 98 910 330 Fan Speed Control 120 V 99 Faceplate Filler 320 933 Molded Faceplate Complete 141 Molded Faceplate Right 142 Molded Faceplate Top 143 Molded Faceplate Left 144 Mounting Bracket Right 145 Filler Bracket 146 Mounting Bracket Left 147 Screw 8 3 4 Pan Head 172 320 940 Hearth Trim 1 176 320 942 Hearth ...

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Page 31: ...horized dealer within three days of installation Reported damage after this time will be subject to rejection It is the general practice of FPI to charge for larger higher priced replacement parts and issue credit once the replaced component has been returned to FPI and evaluated for manufacturer defect The authorized selling dealer is responsible for all in field service work carried out on your ...

Page 32: ...___________________ Printed in Canada FPI fireplace products are designed with reliability and simplicity in mind In addi tion our internal Quality Assurance Team carefully inspects each unit thoroughly before it leaves our door Fireplace Products International Ltd is pleased to extend this Limited Lifetime Warranty to the orig inal purchaser of a FPI Product See the inside back cover for details ...

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