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WIRE FEED WELDER PARTS LIST

 

 

 

FIG # 

OEM # 

FORNEY # 

DESCRIPTION 

QTY 

 

01

 

21690175

 

85233

 

FRONT  PLASTIC  TRIM

 

1

 

02

 

22710037

 

85261

 

E0795 P.C. BOARD   220/240V + FUSE "CSA"

 

1

 

03

 

04600145

 

85207

 

MOTOR   D.37 + PINION

 

1

 

04

 

22210014

 

85233

 

THERMOSTAT  100°  10A

 

1

 

05

 

22400038

 

85258

 

RECTIFIER  PMS  8/4/1  F

 

1

 

06

 

04600286

 

85210

 

FAN &  FAN  MOTOR ASSY. 220V 60HZ

 

1

 

07

 

05000183

 

 

BACK  PANEL  +LABEL

 

1

 

08

 

21690458

 

85230 

TORCH GROMMET 

(D.40  O

 

1

 

09

 

22200038

 

85249

 

HIGH/LOW  POWER  SWITCH  16A 250V

 

1

 

10

 

04600323

 

85211

 

KNOB  FOR  POTENTIOMETER  ø38,  WIRE

 

1

 

11

 

05000171

 

85220

 

UPPER  PANEL  W/LABEL

 

1

 

12

 

21690176

 

85234

 

REAR  PLASTIC  TRIM

 

1

 

13

 

21690178

 

85236

 

ACCESS  PANEL HINGE

 

2

 

14

 

05000163

 

85212

 

DIVIDING  PANEL  +LABEL

 

1

 

15

 

21600021

 

85227

 

PLASTIC  HANDLE

 

1

 

16

 

44400016

 

85268 

BLACK WIRE FEEDER 

D.37  ROL.06-08

 

1

 

17

 

33805001

 

85267

 

WIRE  FEED  ROLL .024-.030  KNURLED

 

1

 

17

 

33805027

 

85269

 

WIRE  FEED  ROLL .030-.040  NYLON

 

1

 

18

 

22205164

 

85251 

SWITCH  17A CM  13  CS017M0

 

1

 

19

 

21605036

 

85293 

CABLE  CLAMP  PG21  BLAC

 

1

 

20

 

20220120

 

85226

 

POWER  CABLE  3X12AWG  2.5M  +  50A 6-50P

 

1

 

21

 

21690179

 

85237

 

SWITCH  KNOB  ø38

 

1

 

22

 

22200039

 

85250

 

GREEN  PILOT  LIGHT  SWITCH  16A-250V

 

1

 

23

 

21690177

 

85235

 

SIDE  PANEL CLIP

 

1

 

24

 

33700138

 

85287

 

LOWER  PANEL

 

1

 

25

 

44135018

 

85282

 

CHOKE 

40X40 AL

 

1

 

26

 

44120178

 

85278

 

TRANSFORMER  60HZ  220V  40X85 AL

 

1

 

27

 

22210016

 

85254

 

THERMOSTAT  127²  16A

 

1

 

28

 

21610015

 

85232

 

REAR  PLASTIC  FOOT

 

1

 

29

 

23000054

 

85263

 

TORCH AND  CABLE ASSY.  COMPLETE  2.2  M

 

1

 

30

 

21605010

 

85230

 

CABLE CLAMP FOR  HOLE  ø20

 

1

 

31

 

05000167

 

85216

 

FRONT  PANEL W/SCREEN  PRINTING

 

1

 

32

 

43210120

 

85276

 

EARTH CABLE  10GR.MM²  M2

 

1

 

33

 

22110025

 

85246

 

EARTH  CLAMP 300 A

 

1

 

34

 

04600002

 

85200

 

COMPLETE  SPOOL  HOLDER

 

1

 

35

 

21910046

 

 

FLUX  CORED WIRE  SPOOL .035  1/2LB.

 

1

 

36

 

05000170

 

85219 

SIDE  PANEL W/SCREEN  PLABEL

 

1

 

37

 

21610014

 

85231

 

FRONT  PLASTIC  FOOT

 

1

 

38

 

04600114

 

85204

 

KIT GAS/NO  GAS  CHANGE  BOARD

 

1

 

39

 

21905041

 

85243

 

PLASTIC  MASK  50X105

 

1

 

40

 

21905007

 

85241

 

ADIACTINIC  GLASS   75X98 ART.471  DIN  11

 

1

 

41

 

21905039

 

85242

 

HAMMER  -  BRUSH

 

1

 

Summary of Contents for MIG 180FI

Page 1: ...e Speed Control Multiple Power SeHings Thermal Overload Protection Welds all types of Mild Carbon Steel Stainless Steel Aluminum Cast Iron Complete Ready to Weld Comes with Operating Manual Set Up Cha...

Page 2: ...Avenue Fort Collins co 80521 1 800 521 6038 forneywelding forneyind com 6 Purchaser 1 Warranty The original purchaser of the Forney Industries product The warranty is not transferable Forney Industrie...

Page 3: ...stalling the Feet 12 Selecting Shielding Gas 12 Installing the Shielding Gas 13 Check the Gas Flow 13 Align and Set the Drive Roller 14 Install the Welding Wire 14 Set the Wire Drive Tension 16 Instal...

Page 4: ...welder Failure to comply with these instructions could result in personal injury and or property damage RETAIN THESE INSTRUCTIONS FOR FUTURE REFERENCE Note The following safety alert symbols identify...

Page 5: ...ay Do not attempt to plug the welder into the power source if the ground prong on power cord plug is bent over broken off or missing Do not allow the welder to be connected to the power source or atte...

Page 6: ...clothing that contains oil grease or other flammable substances Do not wear flammable hair preparations Do not weld in an area until it is checked and cleared of combustible and or flam mable material...

Page 7: ...erchloroethylene can be decomposed by the heat of an electric arc or its ultraviolet radiation These actions can cause PHOSGENE a HIGH LY TOXIC gas to form along with other lung and eye irritating gas...

Page 8: ...fails to return to the stop pin after pressure is released WARNING This product contains chemicals including lead or otherwise produces chemicals known to the State of California to cause cancer birt...

Page 9: ...ents the maximum welding time allowed The balance of the 10 minute cycle is required for cooling Your new welder has a duty cycle rating of 25 at the rated output This means that you can weld for 2 5...

Page 10: ...gun Voltage Selectors The voltage selectors control the weld heat There are six voltage heat selections available on this welder Lower voltage less heat is achieved by set ting the Voltage Selector Sw...

Page 11: ...mance an extension cord should not be used unless absolutely nec essary If necessary care must be taken in selecting an extension cord appropriate for use with your specific welder Select a properly g...

Page 12: ...he front screw holes on the bottom of the welder The curved face of the front feet should face the front of the welder 3 Insert the two Phillips head screws includ ed in the accessories bag into the h...

Page 13: ...stand and fol low all the COMPRESSED GASSES AND EQUIPMENT HAZARDS in the SAFETY SUMMARY at the front of this manual Secure your gas cylinder to the welding cart or other fixed support 1 Remove the pro...

Page 14: ...hand turning the spool counter clockwise Be careful not to allow the wire to come out of the rear end of the gun without hold ing onto it or it will unspool itself Put the end of the wire into the ho...

Page 15: ...oller or will not be able to feed at all If TOO LITTLE tension is applied the spool of wire will want to unspool itself Readjust the drive brake tension as necessary to correct for either problem 7 Af...

Page 16: ...d hand tighten securely 21 Install the nozzle on the gun assembly For best results coat the inside of the nozzle with anti stick spray or gel 22 Cut off the excess wire that extends past the end of th...

Page 17: ...tor on the inside of your welder A For Gasless FCAW welding mount the Ground Clamp ring terminal to the mounting post and the Torch ring terminal to the mounting post B For MIG GMAW welding mount the...

Page 18: ...NING IN THE WIRE SPEED This is one of the most important parts of MIG welder operation and must be done before starting each welding jobor whenever any of the following variables are changed heat sett...

Page 19: ...tempt to make any repairs on valuable equipment until you have satisfied yourself that your practice welds are of good appearance and free of slag or gas inclusions What you fail to learn through prac...

Page 20: ...s Direction and Speed A solid weld bead requires that the welding gun be moved steadily and at the right speed along the weld joint Moving the gun too fast too slow or erratically will prevent proper...

Page 21: ...still allowing slow enough travel speed to achieve good penetration A good starting point for angle B is about 30 degrees DOWN from being perpendicular to the work piece Figure 15 Horizontal Position...

Page 22: ...a bevel on the edge of one or both pieces of the metal being joined When this is done a V is created between the two pieces of metal that will have to be welded closed In most cases more than one pas...

Page 23: ...f the three spot weld meth ods In this method a hole is punched or drilled into the top piece of metal and the arc is directed through the hole to pene trate into the bottom piece The puddle is allowe...

Page 24: ...e while allowing the wire to pass through it smoothly Always use a contact tip stamped with the same diameter as the wire it will be used with Note Due to inherent variances in flux cored welding wire...

Page 25: ...liner and remove wire from gun assembly 5 Lay gun cable and gun handle straight out in front of unit 6 Remove gun liner holding clamp by removing two self tapping screws and two bolts with nuts 7 Take...

Page 26: ...cleaning cleaning the nozzle and occasionally retight ening screws there is no periodic mainte nance recommended for your welder Figure 22 Gun Assembly TROUBLESHOOTING The following TROUBLESHOOTING in...

Page 27: ...3 Wrong type or size wire 4 Poor ground connection 5 Wrong size contact tip 6 Loose gun connection or faulty gun assembly 7 Wrong welding polarity set 8 Dirty or rusty welding wire 1 Blow inside of m...

Page 28: ...J I GAS I I _ I l Ct l13 J l NO GAS I I I l J F1 F2 THERM OSTAT THERM OSTAT TIHERM OSTAT TERM OSTATOS TERM OSTATI M WIRE FEEDING M OTOR DRAHTVORSCHUB MOTOR MOTEUR D EN TRAINEMEN T DU FI L EQUIPO ARRA...

Page 29: ...CONMUTADOR COMMUTATOR 54 TORCH TRIGGER BRENNER SCHALlER BOUTON TORCHE PU LSADOR DE LA ANTORCHA PULSANTE TORC I A T1 TRANSFORM ER TRANSF ORMATOR TiRANSFORMATEUR TRANSF OR ADOR TRASFORMATORE XL CHOKE I...

Page 30: ...1 18 22205164 85251 SWITCH 17A CM 13 CS017M0 1 19 21605036 85293 CABLE CLAMP PG21 BLAC 1 20 20220120 85226 POWER CABLE 3X12AWG 2 5M 50A 6 50P 1 21 21690179 85237 SWITCH KNOB 38 1 22 22200039 85250 GRE...

Page 31: ...w 0 4 1...

Page 32: ...SWAN NECK LINER 1 85192 ISOLATING COVER FOR NECK 2 85295 TW1 TORCH DIFFUSER 1 60170 0 024 CONTACT TIP 1 60171 0 030 CONTACT TIP 1 60172 0 035 CONTACT TIP 1 85316 TORCH GAS NOZZLE 1 85313 FAST ON CONT...

Page 33: ......

Page 34: ...32 y 5 3 2 J 6 7 I I I I I _ j B I 4 12 11...

Page 35: ...ics Fine tune the arc to match travel speed and torch angl e by adjusting the wire speed to achi e ve a smooth sounding arc After installing new wire spool make sure welding I I M IN 2 r wire is inser...

Page 36: ...34 NOTES...

Page 37: ...I I S I N C E 1932...

Page 38: ...Forney Industries Inc 1 800 521 6038 www forneyind com...

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