Forney MIG 180FI, Operating Manual

Page: 11 / 38

11
WELDER INSTALLATION
POWER SOURCE CONNECTION
POWER REQUIREMENTS
This welder is designed to operate on a proper-
ly grounded 230 volt, 60Hz, single-phase alter-
nating current (AC) power source fused with a
50 amp time delayed fuse or circuit breaker. It
is recommended that a qualified electrician ver-
ify the
ACTUAL VO LTAGE at the receptacle
into which the welder will be plugged and con-
firm that the receptacle is properly fused and
grounded. The use of the proper circuit size
can eliminate nuisance circuit breaker tripping
when welding.
DO NOT OPERATE THIS WELDER if the
ACTUAL power source voltage is less than 198
volts AC or greater than 240 volts AC. Contact
a qualified electrician if this problem exists.
Improper performance and/or damage to the
welder will result if operated on inadequate or
excessive power.
CONNECT TO POWER SOURCE
WARNING
High voltage danger from power source!
Consult a qualified electrician for proper installa-
tion of receptacle at the power source.
This welder must be grounded while in use to
protect the operator from electrical shock. If you
are not sure if your outlet is properly grounded,
have it checked by a qualified electrician. Do
not cut off the grounding prong or alter the plug
in any way and do not use any adapters
between the welder’s power cord and the
power source receptacle. Make sure the
POWER switch is OFF then connect your
welder’s power cord to a properly grounded 230
VAC, 60 Hz, single phase, 50 amp powe source.
EXTENSION CORDS
For optimum welder performance, an extension
cord should not be used unless absolutely nec-
essary. If necessary, care must be taken in
selecting an extension cord appropriate for use
with your specific welder.
Select a properly grounded extension cord that
will mate directly with the power source recepta-
cle and the welder power cord without the use of
adapters. Make certain that the extension is
properly wired and in good electrical condition.
Extension cords must be a #12 gauge cord at
the smallest. Do not use an extension cord over
25 ft. in length.
ASSEMBLING THE WELDER
The following procedures describe the process
required to assemble, install, maintain, and pre-
pare to weld with your new wire feed welder.
UNPACKING THE WELDER
1. Remove any cartons or bags containing
parts/accessories. (Most parts are shipped
INSIDE the welder door.)
2. Open the cartons or bags packed with your
welder and inspect their contents for dam-
age.
3. Layout the parts and compare them to the
the packing list in Table 3 to familiarize your-
self with the parts and what they are called.
This will help you when reading the manual.
PACKING LIST
Table 3 contains a list of the items you will
find packed in the carton.
Table 3. Packing List
ITEM QTY.
Welder 1
Face Shield 1
Face Shield Handle 1
Face Shield Handle Cover 1
Face Shield Retaining Clips 2
Shaded Lens 1
Welder Handle 1
Handle Screws 2
Front and Back Feet 1 ea.
Feet Screws 4
Wire Brush/Hammer 1
Parts Bag 1
Set Screw 1
Contact Tip .024-.030-.040 1 ea.
Nozzle 1
Wire .035 Fluxcore 1/2 lb.
Manual, Instruction 1
ASSEMBLE THE FACE SHIELD
1. Insert the upper tongue of the handle into
the upper slot on the face shield.
2. Align the second tab on the handle with the
second slot in the face shield by pushing the