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Forney 5/3/1 Limited Warranty

 

Effective August 

1st 

2009

 

 
 
 
 

1) 

Limited Warranty 

-  

Subject to 

the  te

r

ms and 

conditions 

be

l

ow,Forney Industries, 

I

nc., 

F

o

rt 

Collins, Co

l

o

r

ado, 

war

r

ants  to 

its original retail purchaser 

that  the 

new  Forney equipment sold 

after  the 

effective date 

of this 

l

im

it

ed war

r

anty 

i

fr

ee  of defects  in material  and  workmanship at 

the 

time 

i

is 

sh

i

pped by Forney. 

This is in 

lieu 

of  a

li 

o

t

her  warran

t

ies. 

express or implied.

 

 

2) 

Notification: 

Please call 

1-

800-521

-

6038 w

it

h your warranty questions. You can  also vis

i

forneywelding.forney

i

nd.com  fo

addi

ti

ona

li

nformat

i

on about   your  new   welder.

 

 

3) 

Length of Warranty:

Within the  warranty  periods listed below,Forney  wil

repair 

or 

replace 

any  warranted parts 

or components 

tha

fall due  to  defects  

i

materia

o

workmanship.  Warranty 

i

s effective from the  date of 

or

i

gina

l  

retail purchase. War

r

anty duration is as 

follows.

 

A) 

year

s

:

Or

i

ginalmain powe

r  r

ect

i

fiers only to 

include 

SCRs.diodes and  discrete 

r

ec

t

ifier modu

l

es,

 

transformers,

stabilizers and reactors

.

 

B) 

years: 

D

r

ive 

Systems. PC Boards, Motors, and Switches and Controls

 

C) 

1 year: 

MiG guns,

r

elays, 

contoctors 

and  regulators. 

plasma  cutting  torches,and  accessories

.

 

D) 

90 

days: 

Replacemen

ports. Does not inc

l

ude 

l

abor.

 

 

4) 

Forney's 

l

i

mited warranty shall not apply 

to 

consumab

l

es such as 

contact 

tips,cutting nozzles, 

felt 

wire 

c

l

eaner, 

d

r

ive 

rollers, gas diffusers,plasma torch 

tips 

and elect

r

odes,weld cab

l

es, 

tips 

and parts 

that fall 

due to normal 

wear. 

In 

add

iti

on, 

t

his warranty  does not 

extend 

t

o any da

m

age caused  by the untime

l

rep

l

acemen

or 

maintenance 

of 

any of the prev

i

ously l

i

sted 

consumable 

ports.

 

 

5)

 

Warrantor

:

 

Forney 

Industries

 

1

830 

L

aPo

rt

e Avenue

 

Fort Collins, 

co 

8

0

521

 

1

-800

-

52

1-

6038

 

forneywelding

.

forney

i

nd.com

 

 

6) 

Purchaser 

Warranty:

The o

r

ig

i

na

purchaser  of the Forney 

I

ndustries product. The warranty 

is 

not 

tr

ansfe

r

ab

l

e.

 

Forney 

Industries 

products  are 

i

ntended for 

purchase  and  use by 

persons trained 

and  experienced 

in 

the 

use

 

and  maintenance of  weld

i

ng equ

i

pment.

 

 

7

)

 

What 

is 

not 

covered 

under the 

warranty:

 

A) 

Implied 

war

r

anties,including those of  merchantab

i

lity and  fitness for a particu

l

ar purpose  are 

limited in

 

duration 

to 

this express warranty. Afte

this period, all r

i

sks of loss. from whatever  reason, sha

l

be 

on 

the  pu

r

chaser.

 

B) Any 

incidental,  indirect, 

or consequential 

loss,

damage. or 

expense 

that  may 

r

esult from any  defect, 

failure  or  malfunc

t

ion of  

t

he 

F

orney product.

 

C) Any fai

l

ure 

that  resu

lt

s from accident purchaser's abuse,neglect or fa

il

u

r

e to opera

t

e p

r

oducts in 

accordance with 

i

nstructions 

provided in 

the 

owner's monuol(s) supplied  with 

th

product.

 

D) Pre-de

l

ivery 

seNice. i.e

assemb

l

y and  adjustment

.

 

 

8) 

Claim: 

In 

the event  of a war

r

anty  claim under 

this 

warranty,

the 

exclusive remedies  shall be, at  Forney 

I

ndustries 

sole  option:

 

A) Repa

i

r; o

r

 

B) Rep

l

acemen

t; 

or

 

C) Whe

r

e au

t

horized  

i

n writing by  Forney 

I

ndust

r

ies,the  cost 

of  repai

or 

rep

l

acemen

at  on  au

t

horized

 

Forney 

Industr

i

es seNice stat

i

on; or

 

D) Paymen

of o

c

r

ed

it 

for the  pu

r

chase 

p

r

ice less 

r

easonable  deprec

i

ation based on actua

use 

upon 

the 

r

e

t

urn of the goods at the customer's risk and 

expense

.

 

 

9) 

Purchaser  will:

 

A) Con

t

act Forney's customer  seNice  a

1-800-521-6038 w

it

hin 30 days  of 

the 

defect o

fai

l

u

r

e.

 

B) P

r

ovide dated proof of purchase (typically a purchase 

r

eceipt)

.

 

C) Provide the serialnumber. Register

i

ng your we

l

der at forneyweld

i

ng.fo

r

neyind.com will speed up

 

this process.

 

D) De

li

ve

o

ship welder  to  a 

Forney 

authorized  seNice  center. 

Freigh

&/or  packaging costs. 

i

f any, must 

be  borne   by 

t

he  purchaser.

 

Summary of Contents for MIG 180FI

Page 1: ...e Speed Control Multiple Power SeHings Thermal Overload Protection Welds all types of Mild Carbon Steel Stainless Steel Aluminum Cast Iron Complete Ready to Weld Comes with Operating Manual Set Up Cha...

Page 2: ...Avenue Fort Collins co 80521 1 800 521 6038 forneywelding forneyind com 6 Purchaser 1 Warranty The original purchaser of the Forney Industries product The warranty is not transferable Forney Industrie...

Page 3: ...stalling the Feet 12 Selecting Shielding Gas 12 Installing the Shielding Gas 13 Check the Gas Flow 13 Align and Set the Drive Roller 14 Install the Welding Wire 14 Set the Wire Drive Tension 16 Instal...

Page 4: ...welder Failure to comply with these instructions could result in personal injury and or property damage RETAIN THESE INSTRUCTIONS FOR FUTURE REFERENCE Note The following safety alert symbols identify...

Page 5: ...ay Do not attempt to plug the welder into the power source if the ground prong on power cord plug is bent over broken off or missing Do not allow the welder to be connected to the power source or atte...

Page 6: ...clothing that contains oil grease or other flammable substances Do not wear flammable hair preparations Do not weld in an area until it is checked and cleared of combustible and or flam mable material...

Page 7: ...erchloroethylene can be decomposed by the heat of an electric arc or its ultraviolet radiation These actions can cause PHOSGENE a HIGH LY TOXIC gas to form along with other lung and eye irritating gas...

Page 8: ...fails to return to the stop pin after pressure is released WARNING This product contains chemicals including lead or otherwise produces chemicals known to the State of California to cause cancer birt...

Page 9: ...ents the maximum welding time allowed The balance of the 10 minute cycle is required for cooling Your new welder has a duty cycle rating of 25 at the rated output This means that you can weld for 2 5...

Page 10: ...gun Voltage Selectors The voltage selectors control the weld heat There are six voltage heat selections available on this welder Lower voltage less heat is achieved by set ting the Voltage Selector Sw...

Page 11: ...mance an extension cord should not be used unless absolutely nec essary If necessary care must be taken in selecting an extension cord appropriate for use with your specific welder Select a properly g...

Page 12: ...he front screw holes on the bottom of the welder The curved face of the front feet should face the front of the welder 3 Insert the two Phillips head screws includ ed in the accessories bag into the h...

Page 13: ...stand and fol low all the COMPRESSED GASSES AND EQUIPMENT HAZARDS in the SAFETY SUMMARY at the front of this manual Secure your gas cylinder to the welding cart or other fixed support 1 Remove the pro...

Page 14: ...hand turning the spool counter clockwise Be careful not to allow the wire to come out of the rear end of the gun without hold ing onto it or it will unspool itself Put the end of the wire into the ho...

Page 15: ...oller or will not be able to feed at all If TOO LITTLE tension is applied the spool of wire will want to unspool itself Readjust the drive brake tension as necessary to correct for either problem 7 Af...

Page 16: ...d hand tighten securely 21 Install the nozzle on the gun assembly For best results coat the inside of the nozzle with anti stick spray or gel 22 Cut off the excess wire that extends past the end of th...

Page 17: ...tor on the inside of your welder A For Gasless FCAW welding mount the Ground Clamp ring terminal to the mounting post and the Torch ring terminal to the mounting post B For MIG GMAW welding mount the...

Page 18: ...NING IN THE WIRE SPEED This is one of the most important parts of MIG welder operation and must be done before starting each welding jobor whenever any of the following variables are changed heat sett...

Page 19: ...tempt to make any repairs on valuable equipment until you have satisfied yourself that your practice welds are of good appearance and free of slag or gas inclusions What you fail to learn through prac...

Page 20: ...s Direction and Speed A solid weld bead requires that the welding gun be moved steadily and at the right speed along the weld joint Moving the gun too fast too slow or erratically will prevent proper...

Page 21: ...still allowing slow enough travel speed to achieve good penetration A good starting point for angle B is about 30 degrees DOWN from being perpendicular to the work piece Figure 15 Horizontal Position...

Page 22: ...a bevel on the edge of one or both pieces of the metal being joined When this is done a V is created between the two pieces of metal that will have to be welded closed In most cases more than one pas...

Page 23: ...f the three spot weld meth ods In this method a hole is punched or drilled into the top piece of metal and the arc is directed through the hole to pene trate into the bottom piece The puddle is allowe...

Page 24: ...e while allowing the wire to pass through it smoothly Always use a contact tip stamped with the same diameter as the wire it will be used with Note Due to inherent variances in flux cored welding wire...

Page 25: ...liner and remove wire from gun assembly 5 Lay gun cable and gun handle straight out in front of unit 6 Remove gun liner holding clamp by removing two self tapping screws and two bolts with nuts 7 Take...

Page 26: ...cleaning cleaning the nozzle and occasionally retight ening screws there is no periodic mainte nance recommended for your welder Figure 22 Gun Assembly TROUBLESHOOTING The following TROUBLESHOOTING in...

Page 27: ...3 Wrong type or size wire 4 Poor ground connection 5 Wrong size contact tip 6 Loose gun connection or faulty gun assembly 7 Wrong welding polarity set 8 Dirty or rusty welding wire 1 Blow inside of m...

Page 28: ...J I GAS I I _ I l Ct l13 J l NO GAS I I I l J F1 F2 THERM OSTAT THERM OSTAT TIHERM OSTAT TERM OSTATOS TERM OSTATI M WIRE FEEDING M OTOR DRAHTVORSCHUB MOTOR MOTEUR D EN TRAINEMEN T DU FI L EQUIPO ARRA...

Page 29: ...CONMUTADOR COMMUTATOR 54 TORCH TRIGGER BRENNER SCHALlER BOUTON TORCHE PU LSADOR DE LA ANTORCHA PULSANTE TORC I A T1 TRANSFORM ER TRANSF ORMATOR TiRANSFORMATEUR TRANSF OR ADOR TRASFORMATORE XL CHOKE I...

Page 30: ...1 18 22205164 85251 SWITCH 17A CM 13 CS017M0 1 19 21605036 85293 CABLE CLAMP PG21 BLAC 1 20 20220120 85226 POWER CABLE 3X12AWG 2 5M 50A 6 50P 1 21 21690179 85237 SWITCH KNOB 38 1 22 22200039 85250 GRE...

Page 31: ...w 0 4 1...

Page 32: ...SWAN NECK LINER 1 85192 ISOLATING COVER FOR NECK 2 85295 TW1 TORCH DIFFUSER 1 60170 0 024 CONTACT TIP 1 60171 0 030 CONTACT TIP 1 60172 0 035 CONTACT TIP 1 85316 TORCH GAS NOZZLE 1 85313 FAST ON CONT...

Page 33: ......

Page 34: ...32 y 5 3 2 J 6 7 I I I I I _ j B I 4 12 11...

Page 35: ...ics Fine tune the arc to match travel speed and torch angl e by adjusting the wire speed to achi e ve a smooth sounding arc After installing new wire spool make sure welding I I M IN 2 r wire is inser...

Page 36: ...34 NOTES...

Page 37: ...I I S I N C E 1932...

Page 38: ...Forney Industries Inc 1 800 521 6038 www forneyind com...

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