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Operation and 

General Guidelines

Always wear proper eye and face protection 

when operating a Foredom

® 

power tool.

Read all the safety instructions in this man-

ual before operating your Foredom Power 

Tool. Proper eye and face protection must be 

worn to protect you from injuries caused by 

flying debris, chips, or sparks which might 

result from the work being done.
It is possible to use rotary or chisel  

handpieces not made by Foredom with your 

Foredom flexible shaft power tool. However, 

this is not recommended since their function 

and safety cannot be assured by Foredom.
Your Foredom motor may be operated in a 

vertical or horizontal position, but it should 

not be enclosed or confined so as to restrict 

air circulation. If the motor is hung up above 

a workbench, be sure it is fastened securely 

to the wall or motor hanger. The motor may 

develop a high operating temperature (up to 

100

o

F + ambient) after prolonged use, and it 

will be too hot to hold. This will not harm the 

motor which is designed to operate at this 

temperature for prolonged periods.

Do not force the tool

Let the speed of the tool do the work. Avoid 

using too much pressure. Generally, slower 

speeds are used for rougher, heavier work 

or when greater control over the accessory 

is required for precise, delicate work. Higher 

speeds are used for buffing, cutting and pol-

ishing. Read Accessory Recommendations on 

pages 11 and 12 of this manual.

Voltage Decreases

Never operate a power tool during a percep-

tible power decrease. Turn off tool and unplug 

until full power is restored.

Wait for motor to stop rotating before 

switching between forward or reverse.

To turn motor off, remove foot from foot pedal 

speed control, or turn dial speed control to 

“off” position, and set rocker switch to “off” 

(center) position on motor.

Do not bend shaft and sheath 
at tight angle! 

When operating your Foredom tool be careful 

not to bend the flexible shaft too much at either 

the handpiece or motor shaft connections. 

Shafts and sheaths last longer when they are 

used without sharp bends. If used at angles or 

loops, wear will occur at the points of greatest 

friction. Excessive heat and wear will occur if the 

bend is too great.

Torsional Breaking Point:

Key Tip (Standard) Shaft  

24in.–lb

Square Drive (Heavy Duty) Shaft  

50in.–lb

Slip Joint (European) Shaft  

24in.–lb

 

Follow these guidelines for trouble-free use: 

a 4

or larger radius, 

as shown, should be 

maintained for shafts on all motors. There is no 

way to avoid ultimate wear and under normal 

conditions a flexible shaft machine may require 

several replacement shafts and sheaths during 

its lifetime. (Follow shaft and sheath assembly 

instruction in the Assembly section of  

this manual.)

 

 

Do Not Do This!

Minimum                 

Operating                

Radius

Shaft Tips 

Key Tip

Square Drive 

Slip Joint

4

 radius

7

Summary of Contents for SR Series 1/6 HP

Page 1: ...Series SRH Models For Your Own Safety Please read this Assembly Operation and Service Manual before operating your Foredom power tool Always wear eye protection while using power tools Only use acces...

Page 2: ...accessory Do not wear items such as neckties necklaces or bracelets when operat ing power tools Be sure to tie back or secure long hair Secure the power tool to motor hanger or work surface Flexible...

Page 3: ...tool should be grounded while in use to protect the operator from electric shock The tool is equipped with an approved 3 conductor cord and a 3 prong grounding type plug to fit the proper grounding r...

Page 4: ...RSE clockwise shaft rotation Advantages of Reverse Rotation Left handed users will have better control in the reverse direction For right handed use dust and debris flies away in reverse Alternating m...

Page 5: ...tach handpiece onto the shafting Assembly Instructions Always make sure your power tool is unplugged during assembly After identifying all the components of your power tool assemble it in the followin...

Page 6: ...d experience Hold the handpiece securely before selecting the rotation direction and turning the motor to the desired on position Hanging Motor Installation M SR Motors should be hung up about 30 40 a...

Page 7: ...Higher speeds are used for buffing cutting and pol ishing Read Accessory Recommendations on pages 11 and 12 of this manual Voltage Decreases Never operate a power tool during a percep tible power decr...

Page 8: ...Tip handpiece to Slip Joint shaft HP770 Slip Joint handpiece to Key Tip shaft HP775 Duplex adapter for Key Tip handpiece and shaft HP776 Duplex adapter for Slip Joint handpiece and Key Tip shaft Never...

Page 9: ...o align holes Apply wrench and unscrew chuck nut by turning counterclockwise 2 Remove chuck nut to expose collet 3 Pull collet out of handpiece spindle 4 Slip new collet in place and screw on chuck nu...

Page 10: ...Use this chisel handpiece in forward rotation only Handpiece Lubrication See page 8 for handpiece photos 8 18 20 25 25H 28 28H 30 30H 35 43T 44T 44HT and 52 These handpieces have been permanently lub...

Page 11: ...ain glass acrylic soft and precious metals and wood General Accessory Recommendations Scotch BriteTM Radial Bristle Discs from 3M have thin flexible plastic bristles that get into hard to reach areas...

Page 12: ...ing Use high speeds for cleaning and deburring Medium speeds are needed when cleaning hard to reach areas and edge blending General Accessory Recommendations continued Compounds Foredom has seven diff...

Page 13: ...ours of use With every 200 hours of use the shaft should be thoroughly cleaned with solvent and lubricated Use Foredom flex shaft grease p n MS10006 or high quality white lubricating grease Be sure to...

Page 14: ...ft with plain fitting directed toward the motor and into the motor connector Each end of the sheath has a metal fitting One is plain the other has a groove around it to fit the handpiece 6 Adjust the...

Page 15: ...le shaft S 93 Pair of motor brushes MP132P Foredom flexible shaft grease MS10006 Owner s Manual Individual Parts Pair of motor brushes MP132P Flexible shaft S 93 Outer sheath S 77 Neoprene sheath S 77...

Page 16: ...UENTIAL DAMAGES Some states do not allow limitations on how long an implied warranty lasts or the exclusion or limitation of incidental or consequential damages so the above limitations or exclusion m...

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