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A complete Series SR flexible shaft power tool 

consists of a motor, flexible shaft and 

sheath, speed control (foot or manual) and a handpiece. If you purchased a motor and control, a 

handpiece will also be needed to operate the machine. Locate and identify all components, parts 

and accessories you purchased before discarding the packing list and packing materials that 

came with your power tool.

Please follow these directions to assemble 

and adjust the shaft and sheath. 

 

To check the shaft and sheath you 

must first remove the handpiece 

which is easy to do.  

To remove:

1.

 

First make sure your power  

tool is unplugged. Simply pull the 

handpiece off the shaft and sheath with 

a firm grip. 

2.

 With the handpiece removed, place the entire 

unit on a flat surface with the shaft and sheath 

extended straight. Loosen the set screw on the 

motor connector. Adjust the exposed tip (hand-

piece end) of the flexible shaft so that it 

extends 3/4

 (19mm) beyond the sheath. This 

is done by moving the sheath in or out of the 

motor connector (motor end). Shown below. 

3. 

When the correct adjustment is made,  

re-tighten the set screw in the motor connector 

and re-attach handpiece onto the shafting.

Assembly Instructions

Always make sure your power tool is 

unplugged during assembly!

After identifying all the components of your 

power tool, assemble it in the following manner:

Assembly and Adjustment of Flexible 

Inner Shaft, Outer Sheath, & Handpiece

Proper assembly and adjustment of the key tip 
flexible shaft and sheath are critical for the  
correct operation of your Foredom power tool. 
The exposed tip 
(handpiece end 
of the flexible 
shaft with hand-
piece removed) 
must extend 3/4

 

(19mm) beyond 
the sheath.

I

mportant Note: The shaft and sheath should 

be checked and adjusted (if necessary) even 

if you received them assembled and 

attached to the motor!

To Re-attach Handpiece: while holding the black 

colored metal outer sheath tip facing upward, turn 

on the motor so that it is running at about half 

speed and then turn it off. While the inner key tip is 

still rotating, grip the handpiece and push it onto the 

sheath tip with one firm motion until it snaps into 

place (shown at right). This procedure will align the 

key tip into the keyway slot (as shown at left). To 

verify this, insert and tighten an accessory into  

collet or chuck, turn on motor to low speed and 

observe that the accessory rotates smoothly. 

keyway 

slot

inside,  

back end of 

handpiece

key tip end of 

shaft

metal  

sheath tip

IMPORTANT!

IMPORTANT!

5

Summary of Contents for SR Series 1/6 HP

Page 1: ...Series SRH Models For Your Own Safety Please read this Assembly Operation and Service Manual before operating your Foredom power tool Always wear eye protection while using power tools Only use acces...

Page 2: ...accessory Do not wear items such as neckties necklaces or bracelets when operat ing power tools Be sure to tie back or secure long hair Secure the power tool to motor hanger or work surface Flexible...

Page 3: ...tool should be grounded while in use to protect the operator from electric shock The tool is equipped with an approved 3 conductor cord and a 3 prong grounding type plug to fit the proper grounding r...

Page 4: ...RSE clockwise shaft rotation Advantages of Reverse Rotation Left handed users will have better control in the reverse direction For right handed use dust and debris flies away in reverse Alternating m...

Page 5: ...tach handpiece onto the shafting Assembly Instructions Always make sure your power tool is unplugged during assembly After identifying all the components of your power tool assemble it in the followin...

Page 6: ...d experience Hold the handpiece securely before selecting the rotation direction and turning the motor to the desired on position Hanging Motor Installation M SR Motors should be hung up about 30 40 a...

Page 7: ...Higher speeds are used for buffing cutting and pol ishing Read Accessory Recommendations on pages 11 and 12 of this manual Voltage Decreases Never operate a power tool during a percep tible power decr...

Page 8: ...Tip handpiece to Slip Joint shaft HP770 Slip Joint handpiece to Key Tip shaft HP775 Duplex adapter for Key Tip handpiece and shaft HP776 Duplex adapter for Slip Joint handpiece and Key Tip shaft Never...

Page 9: ...o align holes Apply wrench and unscrew chuck nut by turning counterclockwise 2 Remove chuck nut to expose collet 3 Pull collet out of handpiece spindle 4 Slip new collet in place and screw on chuck nu...

Page 10: ...Use this chisel handpiece in forward rotation only Handpiece Lubrication See page 8 for handpiece photos 8 18 20 25 25H 28 28H 30 30H 35 43T 44T 44HT and 52 These handpieces have been permanently lub...

Page 11: ...ain glass acrylic soft and precious metals and wood General Accessory Recommendations Scotch BriteTM Radial Bristle Discs from 3M have thin flexible plastic bristles that get into hard to reach areas...

Page 12: ...ing Use high speeds for cleaning and deburring Medium speeds are needed when cleaning hard to reach areas and edge blending General Accessory Recommendations continued Compounds Foredom has seven diff...

Page 13: ...ours of use With every 200 hours of use the shaft should be thoroughly cleaned with solvent and lubricated Use Foredom flex shaft grease p n MS10006 or high quality white lubricating grease Be sure to...

Page 14: ...ft with plain fitting directed toward the motor and into the motor connector Each end of the sheath has a metal fitting One is plain the other has a groove around it to fit the handpiece 6 Adjust the...

Page 15: ...le shaft S 93 Pair of motor brushes MP132P Foredom flexible shaft grease MS10006 Owner s Manual Individual Parts Pair of motor brushes MP132P Flexible shaft S 93 Outer sheath S 77 Neoprene sheath S 77...

Page 16: ...UENTIAL DAMAGES Some states do not allow limitations on how long an implied warranty lasts or the exclusion or limitation of incidental or consequential damages so the above limitations or exclusion m...

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