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Maintenance Procedures

 

 

Always make sure your power 

tool is unplugged when conducting 

maintenance procedures!

It is very important to routinely clean your 

Foredom

®

 Power Tool and lubricate the shaft 

(NOT the motor), especially in areas that 

generate a lot of dust. 
Dirt and improper lubrication are the most 

common causes of poor operation and  

excessive wear. 
Always disconnect power tool before  

cleaning or servicing.

Note: The motor has permanently 

lubricated ball bearings and does not 

require additional lubrication.

Routine Cleaning of Motors

Foredom Motors 

need air circulation 

through the motor 

housing to remove 

waste heat and  

cool the windings. 

Inlet and outlet 

slots provide the 

means for air flow. However, saw dust and con-

ductive debris (like metal filings or gold dust) 

can enter in through these slots. If not cleaned 

regularly, dust can collect, making a bridge 

between parts, causing an electrical short.

In high dust environments, Foredom  

recommends cleaning the motor every  

40 hours of use. 

To remove dirt and dust buildup, motor brushes 

should be removed, cleaned and replaced, and 

air should be blown through the motor.

Routine Cleaning and 

Lubrication of Flexible Inner Shaft

The shaft should be checked, wiped clean, and 

relubricated with grease every 40 hours of use. 

With every 200 hours of use, the shaft should 

be thoroughly cleaned with solvent and  

lubricated. Use Foredom flex shaft grease  

(p/n MS10006) or high quality white  

lubricating grease.

Be sure to watch shaft and sheath 
maintenance videos on www.foredom.net

Exposing the Inner Shaft

1.

 Remove  

handpiece  

(see page 5).

2.

 Loosen set  

screw on motor  

connector.

3. 

Slide outer 

sheath out of  

motor connector 

and wipe inner 

shaft clean.

4.

 Apply a 

very 

light coating of 

lubrication to 

shaft starting 

at the top and 

working down-

ward to about 

one inch from 

the handpiece 

end. Apply 

grease with your finger tip or small brush. 

Don’t overdo, apply a light film of grease. 

Once the machine is running, the shaft itself 

will spread the grease. If too much grease is 

applied, the excess will work its way into the 

handpiece and eventually seep out between the 

handpiece and sheath. For this reason, apply a 

bit less near the handpiece end of the shaft. 

Never operate the motor with the outer 

sheath removed from the flexible shaft.

5.

 Replace and adjust sheath so that shaft 

key tip extends 3/4

 (19mm) from sheath. 

Retighten the set screw in motor connector. 

See page 5, No. 2.

6. 

Clean outside of sheath by wiping with  

a cloth.

7.

 Hang motor 

over a trash 

can and run it 

for about 10 

minutes before 

attaching the 

handpiece. This provides enough time for the 

grease to warm up, spread and drain off. Wipe 

off any excess grease at tip end of sheath.

8. 

Re-attach handpiece. See page 5.

IMPORTANT!

13

Summary of Contents for SR Series 1/6 HP

Page 1: ...Series SRH Models For Your Own Safety Please read this Assembly Operation and Service Manual before operating your Foredom power tool Always wear eye protection while using power tools Only use acces...

Page 2: ...accessory Do not wear items such as neckties necklaces or bracelets when operat ing power tools Be sure to tie back or secure long hair Secure the power tool to motor hanger or work surface Flexible...

Page 3: ...tool should be grounded while in use to protect the operator from electric shock The tool is equipped with an approved 3 conductor cord and a 3 prong grounding type plug to fit the proper grounding r...

Page 4: ...RSE clockwise shaft rotation Advantages of Reverse Rotation Left handed users will have better control in the reverse direction For right handed use dust and debris flies away in reverse Alternating m...

Page 5: ...tach handpiece onto the shafting Assembly Instructions Always make sure your power tool is unplugged during assembly After identifying all the components of your power tool assemble it in the followin...

Page 6: ...d experience Hold the handpiece securely before selecting the rotation direction and turning the motor to the desired on position Hanging Motor Installation M SR Motors should be hung up about 30 40 a...

Page 7: ...Higher speeds are used for buffing cutting and pol ishing Read Accessory Recommendations on pages 11 and 12 of this manual Voltage Decreases Never operate a power tool during a percep tible power decr...

Page 8: ...Tip handpiece to Slip Joint shaft HP770 Slip Joint handpiece to Key Tip shaft HP775 Duplex adapter for Key Tip handpiece and shaft HP776 Duplex adapter for Slip Joint handpiece and Key Tip shaft Never...

Page 9: ...o align holes Apply wrench and unscrew chuck nut by turning counterclockwise 2 Remove chuck nut to expose collet 3 Pull collet out of handpiece spindle 4 Slip new collet in place and screw on chuck nu...

Page 10: ...Use this chisel handpiece in forward rotation only Handpiece Lubrication See page 8 for handpiece photos 8 18 20 25 25H 28 28H 30 30H 35 43T 44T 44HT and 52 These handpieces have been permanently lub...

Page 11: ...ain glass acrylic soft and precious metals and wood General Accessory Recommendations Scotch BriteTM Radial Bristle Discs from 3M have thin flexible plastic bristles that get into hard to reach areas...

Page 12: ...ing Use high speeds for cleaning and deburring Medium speeds are needed when cleaning hard to reach areas and edge blending General Accessory Recommendations continued Compounds Foredom has seven diff...

Page 13: ...ours of use With every 200 hours of use the shaft should be thoroughly cleaned with solvent and lubricated Use Foredom flex shaft grease p n MS10006 or high quality white lubricating grease Be sure to...

Page 14: ...ft with plain fitting directed toward the motor and into the motor connector Each end of the sheath has a metal fitting One is plain the other has a groove around it to fit the handpiece 6 Adjust the...

Page 15: ...le shaft S 93 Pair of motor brushes MP132P Foredom flexible shaft grease MS10006 Owner s Manual Individual Parts Pair of motor brushes MP132P Flexible shaft S 93 Outer sheath S 77 Neoprene sheath S 77...

Page 16: ...UENTIAL DAMAGES Some states do not allow limitations on how long an implied warranty lasts or the exclusion or limitation of incidental or consequential damages so the above limitations or exclusion m...

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