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Contents

Safety Instructions 

2–4

Series SR Motors and Speed Controls  

4-7

Assembly Instructions 5–6
Assembly and Adjustment of Shaft, Sheath & Handpiece 

5

Connecting Foot Controls 

6

Connecting Table Top Dial Speed Controls 

6

Operation – General Guidelines 

7

Foredom Handpieces and Rotary Accessories 8–10
Attaching Accessories to Handpieces 

9

Handpiece Lubrication 

10

General Accessory Recommendations 

11–12 

Maintenance Procedures 

13–14 

Routine Motor Cleaning and Lubrication 

13

Replacement of Worn Shafts and Sheaths 

14

Replacement of Motor Brushes 

14

Repair Service 

15

Recommended Spare Parts and Supplies 

15

Motor Hangers 

15

Limited Warranty 

16

Contact Information  16

  

Safety Instructions

  Before using your Foredom power tool, please    

  read safety instructions. They are for your protec-  

  tion and should always be followed to reduce the   

  risk of personal injury or damage to the tool.
• Always wear proper eye and face protection.  

 

  Wear safety glasses or face shields whenever you   

  operate a Foredom or any power tool to prevent    

  serious eye or face injuries.
• Secure the work piece or item that you are  

  working on in a vise or other work holding device.  

  Holding it with your hand can result in serious    

  hand injury.
• Always use a proper dust collection system or 

   

  wear a respirator to prevent the inhalation of  

 

  dust particles, polishing compounds, or other  

 

  debris into the lungs.
• Do not wear loose fitting clothing or jewelry.   

  Loose clothing or jewelry can become entangled  

  in the rotating accessory. Do not wear items such 

  as neckties, necklaces, or bracelets when operat-   

  ing power tools. Be sure to tie back or secure  

  long hair.

• Secure the power tool to motor hanger or  

  work surface. Flexible shaft power tools can  

  “jump” at start up or vibrate during opera- 

  tion. The tool should be properly secured in  

  order to prevent it from vibrating off of the  

  motor hanger, work bench or wall.
•  Never use any accessory at speeds above  

  its maximum rated speed. When properly  

  used, all of Foredom’s accessories can be  

  operated at the speed ratings listed in the  

  Foredom Accessory Catalog or specified  

  on kits and packaging. Always find out the  

  manufacturer’s speed rating before using ac- 

  cessories other than those from Foredom. 
• For added safety and comfort while using  

  this power tool for carving or other applica- 

  tions, it is recommended that you wear a heavy  

  canvas or leather apron. It will protect you  

  from dust, debris and chips as well as help  

  prevent injury if the handpiece slips off the  

  workpiece. It will also help prevent loose  

  clothing from getting caught in a rotating  

  cutter, bur or other accessory.

How-To Videos on

www.foredom.net 

Click on our homepage  

Video Library Link where  

Foredom’s National Sales Man-

ager shows you the  

basics of using and maintaining 

flex shaft machines. 
Click to View:
1.
 Intro & Proper Set-up 
2. Safety Guidelines  
3. Handpieces & Accessories  
4. Shaft and Sheath  Maintenance 

– Grease and Replace  
5. Motor Maintenance– Remove 

Dust, Replace Motor Brushes 
There are many other product-

related videos throughout  

our website. 
We suggest that you take the time 

to watch these since they help to 

clarify product features and uses.  

Visit Foredom on 

 

www.youtube.com

 

2

Summary of Contents for SR Series 1/6 HP

Page 1: ...Series SRH Models For Your Own Safety Please read this Assembly Operation and Service Manual before operating your Foredom power tool Always wear eye protection while using power tools Only use acces...

Page 2: ...accessory Do not wear items such as neckties necklaces or bracelets when operat ing power tools Be sure to tie back or secure long hair Secure the power tool to motor hanger or work surface Flexible...

Page 3: ...tool should be grounded while in use to protect the operator from electric shock The tool is equipped with an approved 3 conductor cord and a 3 prong grounding type plug to fit the proper grounding r...

Page 4: ...RSE clockwise shaft rotation Advantages of Reverse Rotation Left handed users will have better control in the reverse direction For right handed use dust and debris flies away in reverse Alternating m...

Page 5: ...tach handpiece onto the shafting Assembly Instructions Always make sure your power tool is unplugged during assembly After identifying all the components of your power tool assemble it in the followin...

Page 6: ...d experience Hold the handpiece securely before selecting the rotation direction and turning the motor to the desired on position Hanging Motor Installation M SR Motors should be hung up about 30 40 a...

Page 7: ...Higher speeds are used for buffing cutting and pol ishing Read Accessory Recommendations on pages 11 and 12 of this manual Voltage Decreases Never operate a power tool during a percep tible power decr...

Page 8: ...Tip handpiece to Slip Joint shaft HP770 Slip Joint handpiece to Key Tip shaft HP775 Duplex adapter for Key Tip handpiece and shaft HP776 Duplex adapter for Slip Joint handpiece and Key Tip shaft Never...

Page 9: ...o align holes Apply wrench and unscrew chuck nut by turning counterclockwise 2 Remove chuck nut to expose collet 3 Pull collet out of handpiece spindle 4 Slip new collet in place and screw on chuck nu...

Page 10: ...Use this chisel handpiece in forward rotation only Handpiece Lubrication See page 8 for handpiece photos 8 18 20 25 25H 28 28H 30 30H 35 43T 44T 44HT and 52 These handpieces have been permanently lub...

Page 11: ...ain glass acrylic soft and precious metals and wood General Accessory Recommendations Scotch BriteTM Radial Bristle Discs from 3M have thin flexible plastic bristles that get into hard to reach areas...

Page 12: ...ing Use high speeds for cleaning and deburring Medium speeds are needed when cleaning hard to reach areas and edge blending General Accessory Recommendations continued Compounds Foredom has seven diff...

Page 13: ...ours of use With every 200 hours of use the shaft should be thoroughly cleaned with solvent and lubricated Use Foredom flex shaft grease p n MS10006 or high quality white lubricating grease Be sure to...

Page 14: ...ft with plain fitting directed toward the motor and into the motor connector Each end of the sheath has a metal fitting One is plain the other has a groove around it to fit the handpiece 6 Adjust the...

Page 15: ...le shaft S 93 Pair of motor brushes MP132P Foredom flexible shaft grease MS10006 Owner s Manual Individual Parts Pair of motor brushes MP132P Flexible shaft S 93 Outer sheath S 77 Neoprene sheath S 77...

Page 16: ...UENTIAL DAMAGES Some states do not allow limitations on how long an implied warranty lasts or the exclusion or limitation of incidental or consequential damages so the above limitations or exclusion m...

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