Fondital Antea 24kW Range Installation, Use & Maintenance Manual Download Page 25

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4.5. 

Installation (authorised personnel only)

 

Accessories and spare parts for installation and service procedures are to be supplied by the Manufacturer. Under no 

circumstances should parts that are not type tested and approved by the manufacturer be used for service or repair of 

fondital appliances.

4.5.1. Packaging

Boiler is shipped in a sturdy cardboard box. Remove boiler from cardboard box and check its integrity.
The packing materials can be recycled and should be disposed of at an appropriate waste collection site.

 

Keep packaging out of reach of 

children, as it may be dangerous.

The manufacturer shall not be held responsible for harm to people and/or animals, and/or damage to property due to failure in following the 
above mentioned instructions.

Packaging includes:
- copper pipe kit for boiler connection to the gas mains, to the CH system and DHW system 
(fig.10);
- four isolating valves: one for gas, one for heating flow, one for heating return and one  
for cold water supply (fig.10);
- a bag containing:
a) boiler installation, use and maintenance manual;
b) boiler wall mounting template (fig. 8);
c) two ‘L’ Shaped hanging screws and wall plugs for fixing the boiler to the wall;
d) one closing plate for split pipe aperture with gaskets.
e) Benchmark commissioning booklet.
f) air intake diaphragm.

4.5.2.  Installing the boiler

Before connecting the boiler to the CH and DHW systems, clean primary pipe work carefully. Prior to operating a NEW system, 

eliminate any metallic deposit during manufacturing and soldering process, and any oil or grease deposits, which might 

get into the boiler and damage it or affect operation. Prior to operating an UPGRADED system (addition of radiators, boiler 

replacement, etc.), clean it thoroughly to remove all sludge and foreign particles. 

Clean the system using a non-acid propriety brand product. Do not use solvents as they could damage the components 

of the system. In the (new or upgraded) central heating system, it is always advisable to add to the water, in a suitable 

concentration, a corrosion inhibiting product for use in multi-metal systems to produce a protective film on internal metal 

surfaces. The Manufacturer can not be held liable for injury to people or animals or damage to property resulting from failure 

to follow the above instructions.

Proceed as follows to install the boiler:
• Fix the template (fig. 8) onto the wall.
• Drill two 12 mm Ø holes in the wall to accommodate the boiler bracket wall plugs.
• Arrange air intake/flue gas system in the wall as needed.
• Screw in the L shaped hanging hooks to the wall.
• Position the gas supply fitting (G), the mains water fitting (CWI), the DHW flow fitting (DHW), the CH flow fitting (F) and the CH return fitting (R) 
as shown on the template (refer to the lower part).
• Ensure that a suitable material discharge pipe is supplied for relieving the 3-bar safety valve.
• Hang the boiler on the L shaped fixings fixed onto the wall
• Connect the boiler to the mains pipes using the kit supplied with the boiler (refer to subsections 4.5.4.).
• Drill and secure the bottom of the boiler to the wall through the holes in the base of the side panels.
• Connect the boiler to the air intake and flue gas exhaust system (refer to subsections 4.5.5; 4.6.1; 4.6.2).
• Connect the power supply, room thermostat (optional) and other accessories (refer to subsections 4.7.; 4.8. and 4.9.).

4.5.3.  Gas main connection

The gas installation should be in accordance with the relevant standards. In GB this is BS 6891.
Gas supply pipe cross-section must be equal or greater than boiler gas pipe.
Cross-section gas pipe size calculation depends on its length, layout pattern, gas flow rate. Gas pipe size is to be dimensioned 
accordingly.

Comply with installation standards BS 6891 enforced in the installation country which are considered as fully transcribed in 

this booklet.

Remember that before operating an indoor gas distribution system and before connecting it to a meter, it must be tightness 

tested checked for leaks.

Adhere to the following leak test instructions:

- tightness test is to be carried out before pipes are covered.

- tightness test is not to be carried out employing flammable gas: use air or nitrogen for this purpose.

- when gas is already in the pipes supplying the boiler, leak testing by naked flame is forbidden, use specific products 

available on the market.

fig. 10

Summary of Contents for Antea 24kW Range

Page 1: ...IST 03 C 469 01 Gas fired wall mounted condensing boiler Antea 24kW 28kW Range INSTALLATION USE MAINTENANCE MANUAL ANTEA CONDENSING GB MADE IN ITALY...

Page 2: ...accordance with the manufacturer s instructions by competent persons and that it meets the requirements of the appropriate Building Regulations The Benchmark Checklist can be used to demonstrate compl...

Page 3: ...turer recommends that Customers contact competent and qualified personnel only for maintenance and repair operations All repair and maintenance should be carried out by a Gas Safe registered company e...

Page 4: ...e of the manufacturer s instructions shall relieve the manufacturer from any and all contractual and extra contractual liability Before installing the boiler check that the technical data corresponds...

Page 5: ...RS WITH NOMINAL HEAT INPUT 70 kW Gas fired boilers also comply with the following directives GAS APPLIANCES DIRECTIVE 90 396 CEE for CE compliance LOW VOLTAGE DIRECTIVE 2006 95 CE BOILER EFFICIENCY DI...

Page 6: ...tion and domestic hot water press the boiler mode button 3 fig 1 until displaying the WINTER symbol this will activate both DHW and heating the display will show the primary flow water temperature 5 I...

Page 7: ...cuit 22 4 4 Site requirements 22 4 4 1 Choosing where to install the boiler 22 4 4 2 Positioning the boiler 23 4 4 3 Boiler room ventilation 24 4 4 4 Flue 24 4 5 Installation authorised personnel only...

Page 8: ...s discharge split pipe system 31 fig 16 Dimensions for connection to split pipe system 31 fig 17 Central heating curves with external probe operation 33 fig 18 Boiler casing opening procedure 38 fig 1...

Page 9: ...of the Benchmark Scheme which aims to improve the standards of installation and commissioning of domestic heating and hot water systems in the UK and to encourage regular servicing to optimise safety...

Page 10: ...s present l Parameter indicator Figures to view and edit parameters and indicate the burner current power rate percentage m Parameter indicator It turns on when entering the parameter programming mode...

Page 11: ...oiler in WINTER mode DHW temperature outlet DHW temperature displayed Boiler in WINTER mode CH function active The flow water temperature is displayed Boiler in CENTRAL HEATING ONLY mode CH function a...

Page 12: ...mperature via buttons 6 fig 1 CH water temperature adjusting range depends on operation range set through parameter P10 standard range 20 C to 78 C reduced range 20 C to 45 C Operation range selection...

Page 13: ...system Please be aware that the thermostat is disabled when the boiler is in OFF mode Therefore if you want to protect both the boiler and the system use button 3 in fig 1 to select the WINTER mode Wh...

Page 14: ...2 5 2 Shutdown due to air intake flue gas discharge system malfunction If the air flue gas system malfunctions the boiler shuts down The code E03 flue gas thermostat activation is displayed flashing o...

Page 15: ...rol optional If the remote control is connected but the boiler does not receive instructions from it the boiler attempts to re establish communication for 60 seconds after which the fault code E31 is...

Page 16: ...enance It Is recommended that the boiler case is only cleaned with non abrasive standard household cleaning products 2 7 Notes for the user The user may only access boiler parts that can be reached wi...

Page 17: ...rculation function 30 seconds Post circulation function for heating temperature 78 C 30 seconds Post ventilation function after working 10 seconds Post ventilation function for heating temperature 95...

Page 18: ...0 67 82 63 152 5 126 52 245 400 S SV bottom view top view G Gas inlet 1 2 F CH flow 3 4 DHW DHW outlet 1 2 CWI Cold water inlet 1 2 R CH return 3 4 S Condensate drain SV 3 bar safety valve drain cock...

Page 19: ...be verified after a three minute boiler operation time fig 5 DHW CWI R G F S KC 24 Function Max CH heat input kW CH heat output 80 60 C kW CH heat output 50 30 C kW DHW output kW Gas mains pres sure...

Page 20: ...09 Flue gas mass capacity g s 12 43 1 33 Flue gas temp air temp C 61 33 Maximum heat output efficiency rating 60 80 C 96 7 Maximum heat output efficiency rating 30 50 C 105 1 Minimum heat output effic...

Page 21: ...registered to an approved scheme i e Gas Safe Register In GB the following Codes of Practice apply BS 5440 Part 1 2000 Flues BS 5440 Part 2 2000 Air Supply BS 5446 Installation of hot water supplies f...

Page 22: ...lace water lost from the system This can be by manual or automatic means as shown in figs 6 and 7 A double check valve assembly must be used as show in pic 7 Filling of the system must be carried out...

Page 23: ...be positioned for boiler connection to the gas supply pipe water mains supply pipe DHW flow pipe CH flow and return pipes The upper area of the template displays where air intake and flue gas ducts a...

Page 24: ...s etc 300 Ba Above an opening air brick opening window etc 300 Ca Horizontally to an opening air brick opening window etc 300 D Below gutters soil pipes or drain pipes 25 E Below eaves 25 F Below balc...

Page 25: ...n multi metal systems to produce a protective film on internal metal surfaces The Manufacturer can not be held liable for injury to people or animals or damage to property resulting from failure to fo...

Page 26: ...connected to the relevant 1 2 CWI and DHW couplings on the boiler fig 4 Hardness of water supplied to the boiler may increase the plate heat exchanger cleaning replacement frequency All DHW circuits c...

Page 27: ...r local regulations in force BS 6798 2000 Part H1 of the Building Regulations give further guidance 3 The discharge pipe should be run in a proprietary drain pipe material e g PVC PVC U ABS PVC C or P...

Page 28: ...pecific Fondital approved condensate acid resistant pipes and systems must be used suitable for condensing boilers Flue gas discharge pipes are to be installed tilted toward the boiler so that condens...

Page 29: ...posed walls The boiler is to be equipped with a fan mounted before the combustion chamber heat exchanger Type C83 Boiler intended to be connected to combustion air terminal and to a single flue gas di...

Page 30: ...gth is to be reduced by 1 meter For each additional 45 elbow maximum permissible length is to be reduced by 0 5 meter The 100 60 mm roof coaxial terminal reduces maximum permissible length by 1 5 mete...

Page 31: ...5 elbow maximum permissible length is to be reduced by 0 5 meter The roof terminal reduces maximum permissible length by 5 5 meters The wall terminal reduces maximum permissible length by 5 meters KC...

Page 32: ...ssory supplied by manufacturer The remote control must only be installed by qualified personnel Only use original remote control units supplied by the manufacturer If non original remote controls are...

Page 33: ...meter TSP10 setting and the thermoregulation curve coefficient is the following coefficient TSP10 value 84 67 The calculated room temperature is set using buttons 6 fig 1 that with external temperatur...

Page 34: ...10 Heating output curves 0 to 3 f s P11 CH thermostat timer 0 to 10 min 4 minutes P12 CH power increase ramp timer 0 to 10 min 1 minute P13 Timer for CH post circulation freeze protection and flue cle...

Page 35: ...play of DHW plate heat exchanger temperature P43 Display of boiler return temperature P44 Display of boiler temperature P45 Display of flue gas temperature temp probe P50 Display of boiler type X Y Z...

Page 36: ...circulation pump shaft clockwise once the unblocking operation is completed screw the protective cap back on and check for water leaks When the protection cap is removed some water may flow out Befor...

Page 37: ...y turning the ratio adjuster B fig 19 and ensure that reading falls within the limits of table 12 Let boiler flue cleaning function on and continue with the next point Minimum heat output adjustment F...

Page 38: ...VERSIONE Stampo Attrezzatura Finitura superficia ISO 2768 mK Scala A termini di legge ci riserviamo la propriet del presente disegno con divieto di riproduzione totale o parziale senza la nostra autor...

Page 39: ...39 A fig 21...

Page 40: ...r must be of the type for which the boiler is designed If necessary convert the boiler following the instructions in subsection 4 14 Conversion to other gases types and burner adjustment This operatio...

Page 41: ...meters by flue gas analysis check the condition and seal integrity of the flue gas discharge pipes check the state of combustion fan check integrity of safety devices of the boiler in general check fo...

Page 42: ...tput To exit the flue cleaning mode press Reset or wait 15 minutes 6 3 2 Measurement procedure The boiler is equipped with a tower allowing for air intake flue gas discharge duct connection fig 22 and...

Page 43: ...E bu bu bk bk pk pk wh bn bn wh gn bk gn gy bn bn gy bk bn bk ye bu rd wh wh rd rd or or pk pk ye ye 1 7 1 4 1 5 SS SRT SM1 SM2 SF 50Hz N L 230Vac X2 bu bn ygn rd wh bk 1516 17 N V X 3 3 1 1 3 4 P N X...

Page 44: ...ressure switch FL TM flow switch timer SS DHW NTC probe 10K Ohm at 25 C B 3435 STR return NTC probe 10K Ohm at 25 C B 3435 SR1 SR2 CH NTC probe 10K Ohm at 25 C B 3435 SF flue gas NTC probe 10K Ohm at...

Page 45: ...0 100 200 300 400 500 600 0 200 400 600 800 1000 1200 1400 Flow rate l h MODEL KC 24 KEY V1 Pump speed I min V2 Pump speed II V3 Pump speed III max KEY V1 Pump speed I min V2 Pump speed II V3 Pump sp...

Page 46: ...anel and remove the burner panel fan assembly 7 3 Boiler cleaning Remove any deposits from heat exchanger using a suitable soft brush Never use brushes with metallic bristles Check all combustion cham...

Page 47: ...losed Always ensure that the boiler is cool After replacing any gas carrying components or opening any gas connections always check for gas tightness After servicing check the operation of the boiler...

Page 48: ...verse order and check for gas tightness Operate the boiler and adjust the gas valve as described in 3 7 Complete reassembly 8 6 Fuse fig 29 The fuse is located on the electronic board Note before acce...

Page 49: ...ntainer and opening it Access the room sealed chamber and remove the burner panel fan assembly as described in 7 2 Disconnect the condensate drain pipe Disconnect the heat exchanger flue sensor as des...

Page 50: ...way valve motor as described in 8 8 Unscrew the two screws holding the cartridge and remove it taking care non to drip water onto any electrical component Insert the new cartridge in place and reassem...

Page 51: ...51 1 2 31 32 33 34 fig 31 9 Spare part list...

Page 52: ...52 4 5 6 7 9 8 10 11 12 13 29 14 15 3 17 18 19 20 21 22 23 24 25 26 27 29 29 30 28 14 16 fig 32...

Page 53: ...onversion kit for 24 kW 2 0TRASMET15 Natural gas conversion kit for 28 kW 2 0TRASGPL14 Propane conversion kit for 28 kW 2 15 6VALVGAS14 SIT 848_135 gas valve 1 16 6YBOBINA00 840 845 848 sit gas valve...

Page 54: ...e faulty Replace the electrode Electronic board does not detect flame it is faulty Replace PCB Ignition heat output setting is too low Increase it Minimum heat output is not set correctly Check burner...

Page 55: ...flow switch is not working System insufficient pressure or flow rate Check DHW system Check DHW flow switch filter DHW flow switch probe is faulty or disconnected Replace or reconnect it DHW flow swi...

Page 56: ...56...

Page 57: ...57...

Page 58: ...58 Affix your analyser print out here...

Page 59: ...59...

Page 60: ...ondital it www fondital it Fondital Helpline UK unit 1 Spurlings Industrial estate Fareham Hants P017 6AB e mail admin fondital co uk The manufacturer reserves the right to implement any necessary and...

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