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Foley 633 ACCU-Pro, Manual, Page: 2 / 50

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Summary of Contents for 633 ACCU-Pro

Page 1: ...information to install operate and perform daily maintenance on this equipment The SERVICE MANUAL which is used by the maintenance department to do all maintenance except routine daily maintenance 653...

Page 2: ...ighest quality products at an unequaled value Setting the industry standard by investing in technological product innovation Manufacturing products specifically designed to maintain original equipment...

Page 3: ...6 010 394 6 290 581 6 685 544 6 699 103 Additional Patents Pending OPERATOR S MANUAL 6537950 02 2021 YOU MUST THOROUGHLY READ AND UNDERSTAND ALL MANUALS BEFORE OPERATING THE EQUIPMENT PAYING PARTICULA...

Page 4: ...safety signs is not qualified to operate the unit Accidents occur often on machines that are used by someone who has not read the operators manual and is not familiar with the equipment If you do not...

Page 5: ...d in good condition 3 All decals are in place and readable 4 Overall condition good i e paint welds and electrical 5 Verify there is sufficient electrical power to operate the machine 6 Read and under...

Page 6: ...event damage from humidity vibration and shock OPERATING CONDITIONS THIS MACHINE IS INTENDED FOR INDOOR USE ONLY AMBIENT TEMPERATURE 5 C 40 F to 40 C 100 F RELATIVE HUMIDITY 50 RH 40 C 100 F Higher RH...

Page 7: ...ualified technician to service the machine DO NOT USE COMPRESSED AIR TO CLEAN GRINDING DUST FROM GRINDER LOW VOLTAGE RELAY The grinder is equipped with a high low voltage monitor which is factory pres...

Page 8: ...urely fastened with the clamps provided before operating 12 DON T OVERREACH Keep proper footing and balance at all times 13 MAINTAIN GRINDER WITH CARE Follow instructions in the Operators and Service...

Page 9: ...g flanges on which the bearing surfaces ARE NOT CLEAN FLAT AND FREE OF BURRS 5 DON T TIGHTEN the mounting nut excessively 6 DON T grind on the SIDE OF THE WHEEL see Safety Code B7 2 for exception 7 DO...

Page 10: ...0 SAFETY INSTRUCTIONS SAFETY DECALS LOCATION IF ANY DECALS ARE DAMAGED REPLACE THEM IMMEDIATELY See next page for explanation of symbols and decals 653 12 8 12 13 3 5 1 4 10 2 6 15 9 12 17 12 15 9 7 1...

Page 11: ...er supply cord for this product acts as the main disconnect It should be routed or installed in such a manner to protect it from being walked on or pinched The unit should be powered down completely b...

Page 12: ...8 13 3 5 6 1 10 4 7 2 8 17 11 15 9 16 9 14 19 14 14 SAFETY INSTRUCTIONS SAFETY DECALS LOCATION IF ANY DECALS ARE DAMAGED REPLACE THEM IMMEDIATELY See next page for explanation of symbols and decals 1...

Page 13: ...he machine when servicing or storing for an extended period of time POWER CORD PROTECTION The power supply cord for this product acts as the main disconnect It should be routed or installed in such a...

Page 14: ...eiling height to allow for the installation of the unit Do not place the unit across two concrete slab seams or across a large crack PLACING THE GRINDER ON FLOORING THAT IS NOT LEVEL OR BROKEN WILL AF...

Page 15: ...side Adjust the leveling feet as necessary until the machine is level See FIG 9 Place a level across the table from front to rear Adjust the leveling feet as necessary until the machine is level See F...

Page 16: ...CORD A PLUG OR CONNECTOR THAT COMPLIES TO THE LOCAL LAWS AND REGULATIONS SHOULD BE INSTALLED BY A QUALIFIED ELECTRICIAN THE PLUG IS CLASSIFIED AS A CATEGORY 0 MAIN DISCONNECT DO NOT WIRE THIS MACHINE...

Page 17: ...a 3 KVA 230V step down transformer which is used to convert the power delivered to the electrical control to 110V The transformer wiring diagram is shown in FIG 11 A connector that complies with code...

Page 18: ...H HEIGHT ADJUSTER Adjusts to accommodate various rollers and groomers and moves up and down to set the height of the cutting unit using a ratcheting system 4 SPIN DRIVE Counter balance spin drive conn...

Page 19: ...nd right measured in feet per second FPS 4 POWER SWITCH AND FUSES RIGHT SIDE OF MACHINE POWER SWITCH turns OFF and ON the ACCU TOUCH 3 control Turn to off when machine is not being used FUSES Interrup...

Page 20: ...ssed or the doors are opened while the machine is running To reset pull the EMERGENCY STOP BUTTON up and press the RESET BUTTON down GETTING TO KNOW YOUR GRINDER FIG 14 TRAINER MODE SELECTION LANGUAGE...

Page 21: ...em they all will be displayed POPUP ALARM SCREEN Indicates a process error with a visual description of how to correct the error 1 Press screen to clear the error 2 Press screen again to close the ala...

Page 22: ...o the SPIN setup screen QUICK RELIEF Press to go to the RELIEF setup screen QUICK POSITIONING Press to go to to the POSITIONING setup screen FORWARD Press to go one screen forward BACK Press to go one...

Page 23: ...e this grinder mounts the reel using the rear roller and front roller if applicable the bearings must be in good repair with no freeplay The front and rear rollers must be properly aligned parallel to...

Page 24: ...the reel manufacturer diameter and blade count OPERATION UNIT SELECTION SCREEN 1 Select the REEL TYPE by manufacturer to be ground 2 Select the DIAMETER of the reel to be ground 3 Select the BLADE CO...

Page 25: ...til the lock pin locks into position Set your relief angle to the preset angle using the RELIEF ANGLE ADJUSTER SEE PAGE 41 To move the RELIEF ANGLE POSITIONER turn the knob clockwise or counter clockw...

Page 26: ...ional boom attachment 653 must have Rear Door Option in order to load from the rear 1 Position the reel on the floor so the front of the mower faces in the same direction as the front of the machine 2...

Page 27: ...n 12 DO NOT OPERATE WORKSTATION WINCH WHEN UNDER THE INFLUENCE OF DRUGS ALCOHOL OR MEDICATION 13 DO NOT USE WORKSTATION WINCH TO HOLD LOADS IN PLACE Use other means of securing loads such as tie down...

Page 28: ...ce the wire rope at once Your winch uses a galvanized aircraft type 1 8 DIA 3 mm 7 x 19 cable Always replace the wire rope with the replacement rope specified in the parts section of this manual Becau...

Page 29: ...rest on the FRONT HEIGHT ADJUSTER top plate The cutting unit should be centered on the machine When the front and rear rollers are in position clamp the rear roller with the REAR ROLLER CLAMP To clamp...

Page 30: ...ng head See FIG 33 2 Press the LOCKING TAB to release the GAUGE ROD 3 Rotate the ACCU POSITIONING GAUGE on the PIN until the GAUGE ROD meets the center shaft of the cutting unit See FIG 34 4 Secure th...

Page 31: ...l the handle on the ACCU POSITIONING GAUGE aligns with the ALIGNMENT INDICATOR on the side of the ACCU POSITIONING GAUGE See FIG 36 6 Re lock the LOCK HANDLE See FIG 36 7 Clamp the front roller with t...

Page 32: ...ITIONER V BLOCKS SUPPORT by adjusting the CROSS SLIDE ASSEMBLY Unlock the ORANGE LOCK HANDLE on the CROSS SLIDE ASSEMBLY and rotate the ORANGE HANDWHEEL until the DIAL INDICATOR on the CROSS SLIDE ASS...

Page 33: ...NTROL 4 Retract the GAUGE ROD and move the GRINDING HEAD CARRIAGE to the right side of the cutting unit until the ALIGNMENT INDICATOR on the ACCCU POSITIONING GAUGE aligns with the ALIGNMENT INDICATOR...

Page 34: ...or grinding 9 Press LOCKING TAB on the side of the ACCU POSITION GAUGE to release the GAUGE ROD You may have to rotate the reel slightly to allow the GAUGE ROD to travel between the reel blades NOTE I...

Page 35: ...EMBLY of the GRINDING HEAD rotates on the GRINDING HEAD HOUSING to change positions between spin grinding and relief grinding To change the position of the FINGER AND BODY ASSEMBLY pull out the PLUNGE...

Page 36: ...utting unit cannot be connected with one of these adapters contact the reel manufacturer for additional information To move the SPIN DRIVE to the other side of the machine unlock the LOCK HANDLE rotat...

Page 37: ...TRAVEL LIMIT SENSOR in until the light on the SENSOR illuminates The TRAVEL LIMIT SENSOR can be moved by sliding it left or right Check the setting of the TRAVEL LIMIT SENSOR by moving the GRINDING W...

Page 38: ...e ACCU TOUCH 3 CONTROL until there is light sparking on the reel 4 Press THE TRAVERSE icon on the ACCU TOUCH 3 CONTROL to traverse across the reel to find the high areas and test the travel limits NOT...

Page 39: ...er traverse speed 10 feet per minute 3 meters per minute will give a better finish but will extend the grind cycle time Traverse drive speed is solely controlled by the operator and not by any PROGRAM...

Page 40: ...nce two problems grinding wheel dressing and grinding wheel resonance For some reels especially small diameter high blade count reels if the SPIN SPEED RPM is set too high the reel can actually dress...

Page 41: ...on top of the grinder will flash to signal that the program is complete Open the doors and inspect the reel NOTE At this point the reel has been sharpened with the SPIN GRIND process If you do not wan...

Page 42: ...eels As a general rule use the largest grinding wheel practical to relief grind A larger 5 Dia 127 mm x 3 8 10 mm wide is also furnished with the grinder and should be used on the larger reels THE HIG...

Page 43: ...nu on the ACCU REEL POSITIONER NOTE The relief angle may have been already set when the ACCU REEL POSITIONER was initially set up to receive the cutting unit This is a starting point that will set the...

Page 44: ...32 1 mm clearance is so the high point of the RELIEF FINGER is acting as the guide during the relief grind cycle The INDEX STOP FINGER acts as a guide onto the tapered ramp of the RELIEF FINGER The I...

Page 45: ...EL clears the reel at both ends by approximately 1 16 1 5 mm Move the GRINDING HEAD to the right side TRAVEL LIMIT and lock the BELT CLAMP Verify the SPIN DRIVE MOTOR position and the number of blades...

Page 46: ...ith a drive train may need a higher setting 3 Press the GRIND MOTOR SWITCH 4 Manually move the GRINDING HEAD CARRIAGE all the way to the left watching for proper clearance between the GRINDING WHEEL a...

Page 47: ...h the QUICK INFEED 001 to infeed the wheel 001 while the program is running The wheel will infeed 001 each time you touch the button Touch QUICK OUTFEED 001 to lower the GRINDING HEAD CARRIAGE and mov...

Page 48: ...extend the grind cycle time 3 TRAVERSE SPEED KNOB END OF PROGRAM When the program is finished the VACUUM SPIN MOTOR TRAVERSE MOTOR and GRINDING MOTOR will turn off The BLUE LIGHT on top of the grinde...

Page 49: ...t Press the value to edit it if desired NOTE The spin speed or relief torque setting is saved as part of the program In addition if the right side tooling is used then this value can be edited and sav...

Page 50: ...sitioned so that it is at a one o clock or 30 angle looking from the right side position in reference to the GRINDING WHEEL See FIG 84 Turn the RIGHT SIDE KNOB to the LOCK position 4 Continue with the...

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