Foerster HygieneBox Basic Original Operating Manual Download Page 15 | Manualshive

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Commissioning

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Fig. 4-2 Template with drilling holes attached to the front plate

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Template

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Centering screw

3. Drill holes into the front plate using the template for positioning.

Fig. 4-3 Drilling holes into the front plate through the template

Fig. 4-4 Pilot hole diameter

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Summary of Contents for HygieneBox Basic

Page 1: ...Original Operating Manual HygieneBox Basic HygieneBox Teat lock TA version S 3 07 and higher 3 February 2021...

Page 2: ...devices 9 2 7 Structural alterations 10 3 Scope of delivery 11 3 1 Scope of delivery of the HygieneBox Basic 11 3 2 Scope of delivery of the HygieneBox Teat lock 12 3 3 Scope of delivery of the Hygien...

Page 3: ...Disposing of hoses 37 9 3 Disposing of cables 37 9 4 Disposal of the HygieneBox 37 10 Faults and warnings 38 10 1 Faults 38 10 1 1 HygieneBox valve 38 10 1 2 Hoses circuit clean 38 10 1 3 Flushing cir...

Page 4: ...gieneBox Basic Teat lock is an advanced version of a feeding station linked to the auto matic feeder Your advantages Easy to clean due to its small surfaces Sealed enclosure for optimum protection aga...

Page 5: ...ant standards They are familiar with the relevant accident prevention regulations generally accepted safety regulations and country specific standards and provisions 2 3 Residual risks Hazards to heal...

Page 6: ...ead to medical costs or cause the death of the calves Observe the specifi cations issued by the manufacturer of the cleaning agent that is used 2 4 Your duties The owner has a duty to Prevent misuse b...

Page 7: ...o people are emphasized more than those for material damage for example through the colors hazard words or symbols used Safety labels are an important element of the overall HygieneBox safety concept...

Page 8: ...something you are not allowed to do Operating manual white text on blue background 2 5 4 Safety signs Different safety labels are attached at the hazardous points on the HygieneBox Warning signs prohi...

Page 9: ...No spraying 2 6 Safety devices The safety devices at the machine are an important part of the safety concept and help prevent accidents Do not remove or change the safety devices unless the correspon...

Page 10: ...ions 2 7 Structural alterations The HygieneBox must not be subjected to any unauthorized alterations at any time Only genuine spare parts wearing parts and accessories may be used since any warranty c...

Page 11: ...y of the HygieneBox Basic 1 HygieneBox Basic 2 Antenna cable 3 HygieneBox Basic extra items 4 Cleaning valve 5 Short hose for cleaning valve 6 Long hose for cleaning valve 7 Water hose 8 Discharge tra...

Page 12: ...e HygieneBox Teat lock 1 Discharge tray 2 Discharge tray extra items 3 HygieneBox Teat Lock extra items 4 HygieneBox Teat Lock 5 Water hose 6 Antenna cable 7 Hoses for teat cleaning 8 Screws 9 Valve w...

Page 13: ...emplate 2 T piece 3 Feeding pump 4 Holder for feeding pump 5 Gully hose 6 Flushing hose 7 Pressure reducing valve 8 Seal 9 External ball valve 10 Discharge pipe 11 Holder for discharge pipe 12 Screw 1...

Page 14: ...ix contains a checklist with all points you have to observe during commissioning or recommissioning 11 1 Checklist for commissioning and recommissioning 42 NOTICE The automatic feeder must be updated...

Page 15: ...drilling holes attached to the front plate 1 Template 2 Centering screw 3 Drill holes into the front plate using the template for positioning Fig 4 3 Drilling holes into the front plate through the te...

Page 16: ...ont plate using the large screws Note Screw the discharge tray to the front plate using the large screws and then the small screws 7 Fit the short hose to the top of the cleaning valve and the long ho...

Page 17: ...lve 10 Screw the Hygiene Box Basic onto the front plate Note The Hygiene Box can be rotated if the pipe bend needs to be positioned on the oppo site side Fig 4 7 Hygiene Box installed on the front pla...

Page 18: ...ront plate with teat lock Note Screw the discharge tray to the front panel using the large screws first and then the small screws 2 If there are no holes for the teat block HygieneBox Teat Lock on the...

Page 19: ...el and connect the long hose to the left cleaning nozzle the short hose to the right cleaning nozzle 1 Cleaning nozzle 5 Using the screws supplied fasten the HygieneBox Teat Lock to the front plate No...

Page 20: ...es as follows 1 Open the HygieneBox 2 Connect the suction hose and the return hose to the connectors within the housing Fig 4 8 Opened Hygiene Box with suction line and return line 1 Suction line 2 re...

Page 21: ...nnector 1 Retaining plates 2 Water hose connector 5 Connect the pressure reducing valve to an external water tap 6 Route the water hose to the pressure reducing valve 7 Connect the water hose to the p...

Page 22: ...the identification 3 Disconnect the cable tail of the HygieneBox Basic to the identification from the HygieneBox Basic circuit board 4 Connect the removed cable tail of the HygieneBox Basic to the mai...

Page 23: ...de of the automatic feeder 2 Dummy plug DANGER Fatal electric shock The automatic feeder is powered by electricity Switch off the automatic feeder and disconnect the mains plug before starting the ret...

Page 24: ...valve cable 10 Route the external ball valve cable through the cable gland to the circuit board 11 Connect the external ball valve cable according to the circuit diagram 12 Install the control box cov...

Page 25: ...hose fastened to discharge pipe 1 Discharge pipe 2 Flushing hose pushed onto discharge pipe 17 Push the flushing hose over the discharge pipe Note When using calibration scales the flushing hose must...

Page 26: ...www foerster technik de 4 6 Activation in the setup The HygieneBox must be activated in the setup of the automatic feeder 1 Switch the automatic feeder off 2 Press and keep the button pressed while y...

Page 27: ...pump will run once a calf has found the feeding box and started to suck at the teat 4 In the until feeding day line set the number of the feeding day until which the training func tion remains effecti...

Page 28: ...eases with the number of germs When germs get into your animal feed such as milk they can spoil the feed and make it ined ible When germs get into your calves for example from infected feed or other i...

Page 29: ...ot be drained into the ground water or sewage system Ob serve the recommendations in the safety data sheet for your cleaning agent and contact your water utility company and your sewage disposal compa...

Page 30: ...and procedure can be found in the operating instructions for the automatic feeder If a SmartTank is connected to your Combi feeder the heat exchanger and the connecting hose from the SmartTank to the...

Page 31: ...teat cleaning is deactivated Note Depending on the desired cleaning effect the water pressure can be reduced via the pressure reducer 6 4 Teat cleaning After cleaning a small amount of clean water is...

Page 32: ...Never use a high pressure cleaner or similar equipment for cleaning since the Hygiene Box may otherwise become damaged 3 Open the HygieneBox housing 4 Using a damp cloth clean the inside of the housin...

Page 33: ...ructions DANGER Fatal electric shock The electrical components of the automatic feeder are live Always disconnect the mains plug of the automatic feeder before carrying out any work on the HygieneBox...

Page 34: ...e or wear is detected during the visual inspection the valve must be replaced before operation of the HygieneBox is resumed The discharge tray and the stops incorporated in it must be checked on a dai...

Page 35: ...ucer 5 If several HygieneBoxes are connected repeat these steps for all stations 6 Choose Cleaning in the Settings sub menu 7 Set the value to 0 in teat cleaning to deactivate teat cleaning NOTICE Mak...

Page 36: ...eeding station and plug the antenna connections with a terminating plug 10 Spray the discharge tray the outside of the HygieneBox housing and the HygieneBox mounting with water from a hose and rub the...

Page 37: ...structions 9 2 Disposing of hoses Dispose of the hoses in the residual waste 9 3 Disposing of cables Cables still contain numerous raw materials that can be recycled We recommend that you take the old...

Page 38: ...neBox valve The text Fault Valve HygieneBox will appear in the display if the limit switch does not trip or if its position does not match the setting of the 3 2 way valve NOTICE An interruption in fe...

Page 39: ...ition to which the valve was switched 7 Press water bo open until the mixer is filled with water 8 Confirm pumping water to pump the water in the circuit or into the gully The direction can be detecte...

Page 40: ...g manual of your automatic feeder 11 Respond to Delete fault by pressing once you have rectified the fault 10 2 Warnings 10 2 1 HygieneBox You will see the text Warning HygieneBox in the display if th...

Page 41: ...n press until the mixer is filled with water 4 3 Confirm Circulate water with to pump the water around the circuit or into the gul ly The direction is indicated by 5 For example in Teat cleaning press...

Page 42: ...he HygieneBox is to be installed so that it is protected against rain and moisture Inform the end users that the feeder and cables must be protected against exposure to sunlight Install the discharge...

Page 43: ...technician if necessary Hose package and teat Visually check the suction hose return hose and teat for damage leakage and wear and replace them if necessary Replace the teats Have the suction hose and...

Page 44: ...spection the faulty components have to be replaced before the automatic feeder can be used again Shutdown OK Clean the suction hose Shut down teat cleaning The registration of the HygieneBox must be c...

Page 45: ...ion 41 Discharge tray 14 18 Disposal Cables 37 Hoses 37 of cleaning agent residue 37 Duties 6 F Faults Hoses circuit clean 38 HygieneBox valve 38 Rinsing circuit leak 39 H Hazard description 7 Hazards...

Page 46: ...46 Index Shutdown 35 Training function 27 W Warnings HygieneBox 40...

Page 47: ......

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