Flygas F.050 Installation And Maintenance Manual Download Page 5

Installation and maintenance manual for mechanical fuel pump FLYGAS – Version 1.2 Experimenter 

 

In order to make the reading and the comprehension of the manual easier, the important 
information are marked by the following symbols: 
 

       

          

The safety Alert Symbol means 

ATTENTION! 

Be careful! Carry out all 

the  precautionary  measures  to  avoid  damages  for  your  personal 
safety. 

 

 

 

 

  

      

The in-observance of the instructions marked by the following symbol of 

WARNING

  may  result  in  serious  damages  of    the  vehicle,  and  could 

cause injures to the operator or to the people involved in inspection or 
repair of the vehicle.

  

 
 
 

        

         

NOTE

  provides  key  information  to  make  procedures    easier  and 

clearer. 

 

 
This  manual  is  developed  to  provide  you  basic  instructions  for  installing  on  your  engine  the 
Mechanical Fuel Pump and its maintenance in order to prevent accidents and damages caused by 
human error.  
Our system is compatible to be installed on different models of engines; so this handbook should 
necessarily be integrated with the manual of the engine on which it is installed. 
This manual contains important safety information: follow the indications described and perform the 
recommended  procedures  which,  if  not  properly  observed,  could  result  in  damages  of  the 
equipment or could cause personal injury. 
Regular inspections and careful maintenance will ensure you a safe and proper usage of this kit.  
 

    

Read  this  manual  carefully  and  completely  before  operating  this  kit.  Do  not 
attempt  to operate until you have attained a complete knowledge of  its controls 
and  operating  features;  please  carry  out  the  first  trial  in  complete  safety 
conditions to get acquainted with the several controls. 
Regular  inspection  and  maintenance  will  make  your  engine  safe  over  time 
without compromising reliability. 

 
The information and the description contained in this Installation Manual are correct at the time of 
publication. 

FLYGAS, 

however, maintains a policy of continuous improvement both in terms of the 

performance  and  of  reliability  of  its  products,  without  imposing  any  obligation  to  install  them  to 
update the products built previously.  

FLYGAS

 reserves the right at any time to discontinue or change specifications, drawings, features, 

models or equipment without incurring in any obligation. 
For any questions concerning this manual, please contact Flygas Italia. 
The kit can be installed exclusively by certified technicians, authorized by local aviation authorities 
with the basic knowledge of this product. 
 

    

Mechanical Fuel Pump

 fuel system, must be installed only on engines,  where the 

sudden  shutdown  does  not  cause  any  danger.  If  the  kit  is  installed  on  aircraft, 
never  fly  in  unsafe  conditions  (altitude,  speed,  location...)  or  other  unsafe 

Summary of Contents for F.050

Page 1: ...perimental All the information the technical data and the specific drawings reported in this manual are owned by FLYGAS and they cannot be reproduced neither entirely nor partially without previous ag...

Page 2: ...Experimenter 2 Index 1 FOREWORD 4 2 KIT FUEL PUMP FOR ROTAX DESCRIPTION OF THE PARTS 8 3 TECHNICAL DATA 8 4 INSTALLATION 9 5 INSTALLATION ON ROTAX 914 10 6 OPERATION 16 7 FUEL SYSTEM 17 8 FIRST START...

Page 3: ...nstallation of this system In this case Flygas reserves to repay the full amount paid equal to the invoice and collect all the material as long as it is intact in all its parts not altered or defaced...

Page 4: ...ontains information which are useful for you safety Please observe carefully the indication contained and perform the recommended procedures which if not properly observed could result in damage of th...

Page 5: ...could cause personal injury Regular inspections and careful maintenance will ensure you a safe and proper usage of this kit Read this manual carefully and completely before operating this kit Do not a...

Page 6: ...perational and reliable Make sure that they can be reached in case of emergency Before starting the engine with propeller installed the pilot must ensure that the surrounding area is clear of obstacle...

Page 7: ...uel Pump can cancel the guarantees issued by the engines manufacturer In addition to compliance of the instructions contained in our manual and that of the engine manufacturer all the general measures...

Page 8: ...minium support plate N 3 Allen screw M5 length 12mm N 3 Allen screw M5 length 16mm N 3 Allen screw M6 length 16mm N 1 Diameter 6mm pin L14mm N 2 Diameter 4mm pin L16mm 3 TECHNICAL DATA Total weight in...

Page 9: ...nformation listed below will allow proper installation operation and maintenance At least ONE ELECTRICAL FUEL PUMP MUST BE INSTALLED for emergency and safety reasons This electrical fuel pump must be...

Page 10: ...ening caused by vibration expansion etc The presence of particles of dirt may damage the various and important mechanical seals causing the premature wear by abrasion Therefore avoid that parts of pro...

Page 11: ...11 1 Install the Driving Joint with Loctite 243 2 Tight the Driving Joint with torque aprox 30Nm 3 Insert N 2 pin 4mm diameter in Rotax case...

Page 12: ...m That temporary operations is necessary to find a right Axial Alignment between Fuel Pump and Crank Shaft 6 Install the Fuel Pump and Bell and screw with Loctite 243 the N 3 Allen Screw M5 after neve...

Page 13: ...holes on not properly protected sheets do not lean them on sharp edges or on any other cutting element The thermal expansion of materials and their vibrations during operation of the engine can cause...

Page 14: ...at may cut it If necessary insert a anti pulsations This will avoid excessive stress to the gauge the carburattors the injector and all elements could be deteriorate if pressure is not linear and cons...

Page 15: ...15 10 Install again the Plate The Belt and Fuel Pump and tight N 3 Allen Screw M6 at 10Nm...

Page 16: ...Pressure Fuel Flow Draft Depth Fuel Level 2000 2500 Fuel Temperature 3000 3500 Hour Km 4000 4500 Data 5000 5500 5800 Never carry out the steps during the flight only for testing Perform tests on the g...

Page 17: ...regulator Fuel pressure Electronics Fuel injection system Maximum 3Bar Minimum Flow 100Lt Hour Measured with the pump 15 C Fuel temperature The fuel lines must be designed according to the latest sta...

Page 18: ...nd of impurity especially during installation and then make sure you have made all the connections necessary to provide proper function Example of installation scheme work together electrical fuel pum...

Page 19: ...ing fine pattern it may happen would reduce the passage of gasoline causing the wear of the engine with the potential risk of breakage of the Oldham Joint and sudden turn off From the fuel pressure re...

Page 20: ...arting without propeller and with fly wheel instead of propeller with closed accelerator in an open and proper place away from people especially if not employees Whenever you turn the engine on withou...

Page 21: ...s it might occur for many reasons a leak that could be small at the beginning but it may increase over time This loss would lead to a leakage of gas which inevitably reduces the estimated autonomy of...

Page 22: ...a possible break partial or total or a failure of any component within the system may occur The engine therefore could suddenly shut down or malfunction due to changes in injection timing that are go...

Page 23: ...works on the tanks Every 250 hours Every 250 hours of use make all the scheduled maintenance checks indicated by the engine manufacturer including the above mentioned descriptions Jut for this test k...

Page 24: ...24...

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