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Figure 2: Syst

 
The inner-loop
means of a dr
temperature-c
valve pressure
modulator con
means of a pie
in response to
electronics.  A
the piezo beam
the pressure u
pressure unde
spool valve m
sensor transm
loop electronic

 

4.3 Detai

Oper

A more detaile
Assume the u
 

  Unit is in 

A

 Custom 

ch

characteriz

  No soft lim

 Valve 

has 

12 mA. 

 Loop 

calib

command.

 Actuator 

is

open. 

 
Given these c
source of 50 p
so the Comma

Command.

  S

is also at 50 p
the spool valv
the pressures 
This is commo

tem Positioning

p controls the p

river module.  T

compensated h

e modulator.  T

ntrols the air pr

ezo beam bend

o an applied vo

As the voltage t

m bends, closi

under the diaph
er the diaphrag

oves up or dow

mits the position

cs for control p

iled Sequen

rations 

ed example ex

nit is configure

Analog comman

haracterization 

zation is 

Linear

mits enabled.  N

zero deviation

bration: 4 mA = 

s tubed and po

conditions, 12 m

percent.  

Custo

and source is p

ince zero devia

percent.  With th
ve will be at a m

above and be

only called the

 

g Algorithm 

position of the s

The driver mod

hall effect senso

The piezo valve

essure under a

der.  The piezo

oltage from the 

to the piezo val

ng off against a

hragm to increa

gm increases o

wn respectively
n of the spool b

purposes. 

nce of Posi

plains the cont

ed as follows: 

nd source.

 

is disabled (th

r

). 

No MPC set. 

 with a present

0 % command

sitioner is conf

mA represents 

om characteriza

passed 1.1 to th

ation exists, the

he stem at the 

middle position 

low the piston 

null

 or

 balance

Use

spool valve by 

ule consists of

or and a piezo

e pressure 

a diaphragm by

o beam deflects

inner-loop 

lve increases, 

a nozzle causin

ase.  As the 

r decreases, th

y.  The hall effe

back to the inne

tioner 

trol function. 

erefore 

t input signal of

d, 20 mA = 100

figured air-to-

a Command 

ation

 is disable

he 

Control 

e Stem Positio

desired positio

that balances 

in the actuator

ed

 spool positio

er instructions 

f a 

ng 

he 

ect 

er-

0% 

on, 

on. 

Assume
The pos
percent
become
Control
50 % = 
position
sends a
position
to the b
top of th
the stem
75 perc
decreas
opening
zero.  A
balance
desired
 
One im
point: In
called 

I

algorith
balance
zero sp
offset. 
that mu
a null p
importa
automa
 

– Digital Positi

e the input sign

sitioner sees th

t.  Linear chara

es 75 percent. 

 Command an

+25 %, where

n.  With this po

a signal to mov

n.  As the spoo

bottom of the ac

he actuator.  T

m to start movi

cent.  As the ste

se.  The contro

g.  This proces

At this point, the

ed position.  St

d stem position 

mportant parame

nner loop offse

Inner loop

 offse

hm.  In order fo

ed position, the

pool command.

The value of th

ust be sent to th

position with ze

ant for proper c
atically during s

ioner 3200MD 

nal changes fro
his as a Comm

acterization, the

 Deviation is th

d Stem Positio

e 50 percent is 

sitive deviation

ve the spool up

ol moves up, the

ctuator and air

This new pressu

ing towards the

em moves, the

ol algorithm beg

ss continues un

e spool will be 

tem movement

is now achieve

eter has not be

et.  Referring to

et is added to t

r the spool to r

e control algorit

  This is the pu

his number is e
he spool positio

ro deviation.  T

control and is o

stroke calibratio

 LGENIM0059

om 12 mA to 16

mand source of 

Control Comm

he difference b

on: Deviation = 

the present ste

n, the control a

p from its prese

e supply air is 

r is exhausted f

ure differential 

e desired positi

Deviation

 beg

gins to reduce 

ntil the 

Deviatio

back in its null

t will stop and t

ed. 

een discussed 

o Figure 2, a nu

he output of th

remain in its nu

thm must outpu

urpose of the 

In

equivalent to th

on control to br

This parameter

ptimized and s

on. 

9-04  09/11 

 

6 mA.  

75 

mand

 

between 

75 % - 

em 

lgorithm 

ent 

applied 

from the 

causes 

ion of  

gins to 

the spool 

on 

goes to 

 or 

the 

to this 

umber 

e control 

ull or 

ut a non-

nner loop

 

he signal 

ring it to 

r is 

set 

Summary of Contents for Logix 3200MD

Page 1: ...Digital P Position ner 3200 0MD US SER IN NSTRU M UCTIO Installa Opera Maintena ONS ation ation ance...

Page 2: ...11 11 12 12 12 12 13 13 13 13 13 15 15 15 15 15 16 16 are 16 8 Main 8 1 8 2 8 3 8 4 8 5 8 6 8 7 8 8 8 9 9 Optio 9 1 9 2 9 3 10 Req 10 1 10 2 10 3 10 4 10 5 10 6 10 7 10 8 10 9 10 1 10 1 10 1 10 1 10...

Page 3: ...uct essential in ord directly or property damag sist in unpackin quired on Valtek 000 is the term specific number x 3200 indicates e Logix 3200M akdown of spec ance personnel installing n the valve ll...

Page 4: ...nning Window B total memory MB available hard maximum possib PCMCIA and US on with some DC er instructions A e s ns r or y ws d ble SB CS Table II Operatin Transpo Tempera Operatin Note Th a dew p tem...

Page 5: ...r In Use C 80 C C 80 C a manner as to ean only with a d certifications do n sitioner must be c llation standards ntrinsic Safety er instructions Explosio Class I DIP Cla Class I T5 Tam T6 Tam Type 4X...

Page 6: ...ic air er instructions n RT d e nal e d as n ar In Linea to the c m rangeab enabled output c curve defined addition Minimu The act any cha called t The Log algorith control again to measur Comma devia...

Page 7: ...disable he Control e Stem Positio desired positio that balances in the actuator ed spool positio er instructions f a y s ng he ect er f 0 d n on on Assume The pos percent become Control 50 position se...

Page 8: ...loc nd tighten dow er instructions d d o re the ck rd ck n 3 Alig the 4 Scre mou app 5 Slip the mou the 6 Inse 7 Pos clam arm Lea 8 Slid stro stro 9 Cen follo 10 Alig clam Digital Positio gn the brack...

Page 9: ...lid ada thro was light be t 3 Atta the NOT the 4 Usin univ sta 5 Usin atta bolts 6 Rota slot nee the app prop Digital Positi sten the spline ng two 6 x 1 2 in de the take off a apter shaft Ins ough th...

Page 10: ...explanation o ion 7 Startup ee to four s to move Th calibration een LED will bli in control mode er instructions bing e e old of e ink e Cont a RG exce posit back NOT adjus 9 Tight screw NOT recal W...

Page 11: ...maximu air filter air is a p NOTE 7 0 01 particle and oil c Air to o tubing during c the actu Output must re signal calibrat position mode Linear For a li position actuato tubed t close a Rotary For...

Page 12: ...rical ead sizes 1 2 in ut are not interc ads are stampe opening Forcin mage equipmen hazardous loca ttings must mat nstallation If t dapters or cont and Input W field terminatio olarity protecte ermin...

Page 13: ...quen 2200 H commu restricti limited lower c In addit also aff Digital Positi tage 12 5 VDC re this system w ner The Logix 3 sistance equiva Cable Req gix 3200MD di unication proto mposed on the ncies...

Page 14: ...s of a quick n setting along ators with no fixe so a switch bloc e for basic on options The e positioner gain atus or alarm user interface er instructions 2 k ed e s t s ed ck ere n Figure 8 7 2 Befo...

Page 15: ...0 10 une witch controls w r use preset tun On enables a omatically dete ed on the curre tch setting and ing the last QU aning the settin nging the selec re is a small bla e slot is NOT in ure 10 Adjus...

Page 16: ...ghts fla lights re calibrat of the v extreme calibrat perform attempt that afte calibrat If the Q will initi valve p the use automa needed softwar When p sequen indicate position is appro buttons valv...

Page 17: ...spond ke sure the valv AL button while bles including The positione Tag names an and valve e restored may result in th figured properl may stroke and d command y left in digital in process by while br...

Page 18: ...er instructions Recom ration shutoff et limit r all ers this also gh MPC If tight s correct MPC va See DT disable ort If local enabled See DT signal analog A manu back to configur progres briefly p d...

Page 19: ...pply pressur board if actuato This ind s a It is to pring Increas spring Health cates fects g and inner ezo I P this onse Check limits corrosio Replac water f Position e Low fric seals in Valve H at t...

Page 20: ...ealth circuit bad If the un operate the not re a stuck Check f cleared position the inte valve fo replace ternal ction of caused wer Error m comple wiring a are fou s the ition an a Review alarm indic...

Page 21: ...screws and figure 13 remove the spo of the connecti ol he main cover and Repa Assembly y moves the sp sure across its e from the regu ng connects the Wires from th ffect sensor an assembly Replacement...

Page 22: ...Older models c Logix 320000M d barbed fittin ube coming from Use moving the three barbed fitting a re 14 barbed fitting link the driver embly e back into the y stick out the This will allow tangling o...

Page 23: ...ee the main PCB nit is equipped main PCB he housing ator base Ver g and filter rema e regulator bas ew regulator erbore Install s from older Log ors with differen 0MD model Th top of the set to 17 4 p...

Page 24: ...ure 1 The e driver module 2 14 and 25 and ols are required a safe condition the unit oving the screw ards until the ta o remove the O ring from this rom the driver ed Use extrem pool valve bloc chined...

Page 25: ...alve stem accurate tracking ed against one ng also ssembly to its lim ent in the linkag to figure 15 18 he following too andling on er instructions ver ck g it ns g mit ge 8 ols 1 Mak 2 Disc 3 Rem 4 R...

Page 26: ...gently er instructions ng ss not d the s of e d re n e th t og 9 Rein if th opti 10 Inst scre and ove 11 Rei 12 Rec reco stro 8 8 The pre that me actuato algorith Advanc pressur with Pro diagnos press...

Page 27: ...ee retainin e threaded bos ewdriver Do n positioner Us or to perform a onnection poin ookups to the and the analog ng a HART 375 software such a d efer to figures 6 ow The andling a safe condition er...

Page 28: ...ts pla 232 CO an inter erratic a a reduc recharg the prob Flowse part num When u the HAR anywhe are not connec Logix 3 Digital Positio 20 Spool Cove ool valve cham through the spo D positioners a nsta...

Page 29: ...12 5 to 40 position and ration is performed nicator or Sight including all s of power An h loss of power nsically safe eparate barrier Flowserve Board rd refer to ned below Th andling required er ins...

Page 30: ...ommand se time may be o F temperatu al response tim ue to linkage p se time may be in al response tim ue to a comple dden command er the respons roke length sta size supply pre ner air flow cap g to a...

Page 31: ...oftwar instruct of Flow required cover o 10 9 The foll configu the des of HAR Handhe ValveS Cali Cali stat low com clos leas Set ana Gua takin exam the Set not disa Adju des Adju It is unin una 10 10...

Page 32: ...ted function fro ests or the pro liability calculat s for which the applied The a as frequently as ain required sa ction be specifically e e results of the documentation system Positi rted to Flowser...

Page 33: ...flowserve com Figure 24 Exp ploded Drawing g Use er instructions Digital Positiioner 3200MD LGENIM0059 9 04 09 11 33...

Page 34: ...ate Standard sor to Housing 2 to 30 psig Inclu e to Housing 4 h Captive O ring to Housing Sea over rface Cover rface Board 3 oard rface Board Use al nly Only udes 2 O rings g l er instructions Item No...

Page 35: ...1 1 4 999 000 1 1 1 1 1 ng Kits eel Stan 164 164 kit number 2 spud al Stan 135 135 135 135 135 135 135 ssories end of sh olume tanks link er instructions ity ly Item No Kit 7 So 3 15 20 22 26 35 37 4...

Page 36: ...re use 13 3 Use pre the follo Table X Bracke Bolt O Example pinion x Digital Positio XI Logix O E M d Model c Tr ax R SN ard 37 64 ue AT series ax SNA series N series R series s RPC series G series c...

Page 37: ...onnect n If e of these source uire a filter 002 ner operate at 50 If the l follow the ol will be driven fu of the valve in t shutoff er instructions d re rent he t rol x the 0 3 n 3 red eld t a es ull...

Page 38: ...lar Multi Explosion Proof tainless Steel Sh 16 Stainless Ste Double Acting y Single Acting Vented Double y Vented Single perature 40 F to rass internals ps S internals psi b rass internals ps S intern...

Page 39: ...aximum 924 mA pe d Check cab Refer to Se Verify lapto Must use H Use the HA Switch to a Command with a han refer to Se quick start Check blin calibration Re tube th Remount p Perform Q Verify setti Ve...

Page 40: ...Flo service conditions A pecific data and warn sponsibility for the pr ucts The purchaser ncluded with the prod ction with the specific terature are believed d certified or as a gua ued as a warranty...

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