background image

 

16 

 

Off  Off

 fo

factory pre
“Gain” sel
progressiv
The Gain 
to modify 

 

NOTE: 

Wi

GAIN sele
Raising or 
positioned
not actuato
 

Spare Sw

If special f
controlled 
more deta
 

Stability Swit

This switch ad
positioner for 
friction automa
 

Placing the
low friction
setting pro
with most 

 
Placing th
response 
levels.  Th
will norma
friction va

 

NOTE: 

This o

the optional pr
 
 

7.4 Setup

Quick

The eighth DI
options.  The f
below. 

 
Auto 

Selec

internal stop in
positioner will 
position and th
100 % position
detailed instru
an auto positio
 

Jog 

Selec

calibration sto
positioner will 
then wait for th
buttons labele
detailed instru
manual calibra
 

orces the posi
eset tuning se

ector switch.  

vely higher ga

selector switc

the tuning par

th Autotune on

ector switch set

lowering the g

/valve respons

or size depend

itch 

features have b

by this switch. 

ils. 

tch 

djusts the posit

use with low-fr

ated valves. 

e switch to the 

n, high perform

ovides for optim

low friction con

he switch to the

for valves and

his setting slig

ally stop limit c

lves. 

ption is more e

ressure sensor

p of the Ca
k Calibratio

P switch select

function of the 

ct 

Auto

 if the va

n the open pos

fully close the 

hen open the v

n when perform

uctions in the ne

oner calibration

ct 

Jog

 if the va

op in the open p

fully close the 

he user to set t

ed with the up a
uctions in the ne

ation using the

itioner to use o

ets determined

Settings “A” th

in predefined 

ch can be adju

rameters. 

n “E” is the defa

tting for all actu

gain setting is a

se to the contro

dent. 

been purchased

 See special d

ion control algo
iction control v

left optimizes t

ance control va

mum response 

ntrol valves. 

e right optimiz

d actuators wit

htly slows the 

cycling that ca

effective on adv

rs installed. 

l Dip-Switch

on operating

ts between two

Cal DIP switch

alve/actuator a

sition.  In Auto m

valve and regi

valve to the sto

ming a self-cali

ext section on 

n. 

lve/actuator as

position.  In the

valve for the 0

the open positi

and down arrow

ext section on 

“Jog” buttons.

Use

one of the 

d by the rotary 

hrough “H” are

tuning sets.  
sted at any tim

ault adjustable 

uator sizes.  
a function of the
ol signal, and is

d they may be 

documentation 

orithm of the 

valves or high-

the response fo

alves.  This 

times when us

zes the 

th high friction

response and

n occur on hig

vanced units w

h for the 

g mode 

o calibration 

h is described 

assembly has a

mode the 

ster the 0 % 

p to register th
bration.  See 

how to perform

ssembly has no
e Jog mode the

0 % position an

on using the Jo

ws.  See the 

how to perform
 

er instructions –

me 

for 

or 

ed 

gh 

with 

an 

og 

m a 

WA

may
the 
prop

 
 

7.5 

The QU
calibrat
QUICK
the cali
by brief
settings
 
If the Q
with the
actuato
calibrat
calibrat
lights fla
lights re
calibrat
of the v
extreme
calibrat
perform
attempt
that afte
calibrat
 
If the Q
will initi
valve p
the use
automa
needed
softwar
 
When p
sequen
indicate
position
is appro
buttons
valve w
Y-R seq
position
buttons
the 

 a

100 % p
required
the ligh
the cali
explana
 
 

– Digital Positio

ARNING: 

During

y stroke unexpe

valve will strok

perly isolated.

QUICK-CA

UICK-CAL butto

tion of the posit

K-CAL button fo

bration.  A QU

fly pressing the

s will be retaine

Quick calibration

e QUICK-CAL 

or assembly ha

tion will comple
tion is in progre

ashing indicati

eturn to a sequ
tion is complete

various light seq

ely large or ver

tion attempts.  

mance and beg

t ended.  On an
er the first succ

tion be complet

Quick calibration

ally close the v
osition.  The jo

er to manually s

atically always s
d a handheld or

re is required.

performing a jo

nce of Y-G-Y-R

es that the user
n the valve to a

oximately 100 %

s simultaneous

will then stroke 

quence again, 

n a second time

s.  When the ste

and 

 buttons 

position and pr
d while the cal

hts return to a s

bration is comp

ation of the var

oner 3200MD  

g the QUICK-C
ectedly.  Notify

ke, and make s

AL Operatio

on is used to lo

tioner.  Pressin

or approximatel

ICK-CAL can b

e QUICK-CAL b

ed. 

n switch (be ca

button) is set to

s the necessar

ete automatical

ess you will not

ng the calibrati

uence that start

e.  (See the tab

quences.)  The

ry small actuato

The positioner
ins each calibr

n initial installa

cessful calibrat

ted for optimum

n switch is set 

valve then caus

og calibration p

set the span; ze

set at the seat.

r other PC bas

og calibration th

R (yellow-green

r must use the 

approximately 1

% open press 
ly to proceed to

and then wait w

allowing the us

e to exactly 10

em is properly 

simultaneousl

roceed.  No mo

ibration proces

sequence that s

plete.  (See the

rious light sequ

LGENIM0059-

 

flowse

CAL operation t

y proper person

sure the valve i

on 

ocally initiate a 
ng and holding 

ly 3 seconds w

be aborted at a

button and the 

areful not to con

o Auto and the

ry internal stop

lly.  While the 
tice a series of 
ion progress.  W

ts with a green 

ble X for an exp

e initial calibrat

ors may requir

r adapts to the 

ration where th

ation it is recom

tion that one m

m performance

to Jog, the cali

se a small jump

process will only

ero position is 

.  If an elevated

ed configuratio

he LEDs will fla

-yellow-red) wh

jog keys to ma

100 %.  When 

both the 

 and

o the next step
while flashing t
ser to adjust th

0 % using the j

positioned pre

y again to regis

ore user action

ss is completed

starts with a gr

e appendix for 

uences.) 

-04  09/11   

erve.com

 

the valve 

nnel that 

the 

will initiate 

any time 

previous 

nfuse 

e valve/ 
ps the 

f different 

When the 

 light the 

planation 

ion of 

re several 

actuator 
e last 

mmended 

more 

e. 

ibration 
p in the 

y allow 

d zero is 

on 

ash in a 

hich 

anually 

the valve 

 

p.  The 

the Y-G-

he valve 

jog 

ess both 

ster the 

s are 

d.  When 
reen light 

an 

Summary of Contents for Logix 3200MD

Page 1: ...Digital P Position ner 3200 0MD US SER IN NSTRU M UCTIO Installa Opera Maintena ONS ation ation ance...

Page 2: ...11 11 12 12 12 12 13 13 13 13 13 15 15 15 15 15 16 16 are 16 8 Main 8 1 8 2 8 3 8 4 8 5 8 6 8 7 8 8 8 9 9 Optio 9 1 9 2 9 3 10 Req 10 1 10 2 10 3 10 4 10 5 10 6 10 7 10 8 10 9 10 1 10 1 10 1 10 1 10...

Page 3: ...uct essential in ord directly or property damag sist in unpackin quired on Valtek 000 is the term specific number x 3200 indicates e Logix 3200M akdown of spec ance personnel installing n the valve ll...

Page 4: ...nning Window B total memory MB available hard maximum possib PCMCIA and US on with some DC er instructions A e s ns r or y ws d ble SB CS Table II Operatin Transpo Tempera Operatin Note Th a dew p tem...

Page 5: ...r In Use C 80 C C 80 C a manner as to ean only with a d certifications do n sitioner must be c llation standards ntrinsic Safety er instructions Explosio Class I DIP Cla Class I T5 Tam T6 Tam Type 4X...

Page 6: ...ic air er instructions n RT d e nal e d as n ar In Linea to the c m rangeab enabled output c curve defined addition Minimu The act any cha called t The Log algorith control again to measur Comma devia...

Page 7: ...disable he Control e Stem Positio desired positio that balances in the actuator ed spool positio er instructions f a y s ng he ect er f 0 d n on on Assume The pos percent become Control 50 position se...

Page 8: ...loc nd tighten dow er instructions d d o re the ck rd ck n 3 Alig the 4 Scre mou app 5 Slip the mou the 6 Inse 7 Pos clam arm Lea 8 Slid stro stro 9 Cen follo 10 Alig clam Digital Positio gn the brack...

Page 9: ...lid ada thro was light be t 3 Atta the NOT the 4 Usin univ sta 5 Usin atta bolts 6 Rota slot nee the app prop Digital Positi sten the spline ng two 6 x 1 2 in de the take off a apter shaft Ins ough th...

Page 10: ...explanation o ion 7 Startup ee to four s to move Th calibration een LED will bli in control mode er instructions bing e e old of e ink e Cont a RG exce posit back NOT adjus 9 Tight screw NOT recal W...

Page 11: ...maximu air filter air is a p NOTE 7 0 01 particle and oil c Air to o tubing during c the actu Output must re signal calibrat position mode Linear For a li position actuato tubed t close a Rotary For...

Page 12: ...rical ead sizes 1 2 in ut are not interc ads are stampe opening Forcin mage equipmen hazardous loca ttings must mat nstallation If t dapters or cont and Input W field terminatio olarity protecte ermin...

Page 13: ...quen 2200 H commu restricti limited lower c In addit also aff Digital Positi tage 12 5 VDC re this system w ner The Logix 3 sistance equiva Cable Req gix 3200MD di unication proto mposed on the ncies...

Page 14: ...s of a quick n setting along ators with no fixe so a switch bloc e for basic on options The e positioner gain atus or alarm user interface er instructions 2 k ed e s t s ed ck ere n Figure 8 7 2 Befo...

Page 15: ...0 10 une witch controls w r use preset tun On enables a omatically dete ed on the curre tch setting and ing the last QU aning the settin nging the selec re is a small bla e slot is NOT in ure 10 Adjus...

Page 16: ...ghts fla lights re calibrat of the v extreme calibrat perform attempt that afte calibrat If the Q will initi valve p the use automa needed softwar When p sequen indicate position is appro buttons valv...

Page 17: ...spond ke sure the valv AL button while bles including The positione Tag names an and valve e restored may result in th figured properl may stroke and d command y left in digital in process by while br...

Page 18: ...er instructions Recom ration shutoff et limit r all ers this also gh MPC If tight s correct MPC va See DT disable ort If local enabled See DT signal analog A manu back to configur progres briefly p d...

Page 19: ...pply pressur board if actuato This ind s a It is to pring Increas spring Health cates fects g and inner ezo I P this onse Check limits corrosio Replac water f Position e Low fric seals in Valve H at t...

Page 20: ...ealth circuit bad If the un operate the not re a stuck Check f cleared position the inte valve fo replace ternal ction of caused wer Error m comple wiring a are fou s the ition an a Review alarm indic...

Page 21: ...screws and figure 13 remove the spo of the connecti ol he main cover and Repa Assembly y moves the sp sure across its e from the regu ng connects the Wires from th ffect sensor an assembly Replacement...

Page 22: ...Older models c Logix 320000M d barbed fittin ube coming from Use moving the three barbed fitting a re 14 barbed fitting link the driver embly e back into the y stick out the This will allow tangling o...

Page 23: ...ee the main PCB nit is equipped main PCB he housing ator base Ver g and filter rema e regulator bas ew regulator erbore Install s from older Log ors with differen 0MD model Th top of the set to 17 4 p...

Page 24: ...ure 1 The e driver module 2 14 and 25 and ols are required a safe condition the unit oving the screw ards until the ta o remove the O ring from this rom the driver ed Use extrem pool valve bloc chined...

Page 25: ...alve stem accurate tracking ed against one ng also ssembly to its lim ent in the linkag to figure 15 18 he following too andling on er instructions ver ck g it ns g mit ge 8 ols 1 Mak 2 Disc 3 Rem 4 R...

Page 26: ...gently er instructions ng ss not d the s of e d re n e th t og 9 Rein if th opti 10 Inst scre and ove 11 Rei 12 Rec reco stro 8 8 The pre that me actuato algorith Advanc pressur with Pro diagnos press...

Page 27: ...ee retainin e threaded bos ewdriver Do n positioner Us or to perform a onnection poin ookups to the and the analog ng a HART 375 software such a d efer to figures 6 ow The andling a safe condition er...

Page 28: ...ts pla 232 CO an inter erratic a a reduc recharg the prob Flowse part num When u the HAR anywhe are not connec Logix 3 Digital Positio 20 Spool Cove ool valve cham through the spo D positioners a nsta...

Page 29: ...12 5 to 40 position and ration is performed nicator or Sight including all s of power An h loss of power nsically safe eparate barrier Flowserve Board rd refer to ned below Th andling required er ins...

Page 30: ...ommand se time may be o F temperatu al response tim ue to linkage p se time may be in al response tim ue to a comple dden command er the respons roke length sta size supply pre ner air flow cap g to a...

Page 31: ...oftwar instruct of Flow required cover o 10 9 The foll configu the des of HAR Handhe ValveS Cali Cali stat low com clos leas Set ana Gua takin exam the Set not disa Adju des Adju It is unin una 10 10...

Page 32: ...ted function fro ests or the pro liability calculat s for which the applied The a as frequently as ain required sa ction be specifically e e results of the documentation system Positi rted to Flowser...

Page 33: ...flowserve com Figure 24 Exp ploded Drawing g Use er instructions Digital Positiioner 3200MD LGENIM0059 9 04 09 11 33...

Page 34: ...ate Standard sor to Housing 2 to 30 psig Inclu e to Housing 4 h Captive O ring to Housing Sea over rface Cover rface Board 3 oard rface Board Use al nly Only udes 2 O rings g l er instructions Item No...

Page 35: ...1 1 4 999 000 1 1 1 1 1 ng Kits eel Stan 164 164 kit number 2 spud al Stan 135 135 135 135 135 135 135 ssories end of sh olume tanks link er instructions ity ly Item No Kit 7 So 3 15 20 22 26 35 37 4...

Page 36: ...re use 13 3 Use pre the follo Table X Bracke Bolt O Example pinion x Digital Positio XI Logix O E M d Model c Tr ax R SN ard 37 64 ue AT series ax SNA series N series R series s RPC series G series c...

Page 37: ...onnect n If e of these source uire a filter 002 ner operate at 50 If the l follow the ol will be driven fu of the valve in t shutoff er instructions d re rent he t rol x the 0 3 n 3 red eld t a es ull...

Page 38: ...lar Multi Explosion Proof tainless Steel Sh 16 Stainless Ste Double Acting y Single Acting Vented Double y Vented Single perature 40 F to rass internals ps S internals psi b rass internals ps S intern...

Page 39: ...aximum 924 mA pe d Check cab Refer to Se Verify lapto Must use H Use the HA Switch to a Command with a han refer to Se quick start Check blin calibration Re tube th Remount p Perform Q Verify setti Ve...

Page 40: ...Flo service conditions A pecific data and warn sponsibility for the pr ucts The purchaser ncluded with the prod ction with the specific terature are believed d certified or as a gua ued as a warranty...

Reviews: