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8.2 Regu

The regulator 
air to a level th

 
Replacing Re

To replace the
proceed as ou

 Phillips 

sc

 

¼ " nutdri

 

WARNING

electrostat

 
1. Make sure
 
2. Disconnec
 
3. Remove th
 
4. Remove th

retaining s

 
5. Remove th

assembly 
with the 4-

 
6. Remove th

assembly 

 
7. Remove th

that as reg
in the coun

 
8. Remove 

tu

 
9. Install barb
 
10. Verify O-ri

new regula

 

NOTE: 

Do not

positioners.  O
settings that w
regulator pres
regulator.  The
 
11. Install the 

retaining s
boss and t
Do not ove

 
12. Reinstall th

the unit is e

 
13. Install the 

screws thr
and tighten
over tighte

 
14. Reinstall a

ulator 

reduces the pr

hat the driver m

egulator 

e regulator, refe

utlined below.  T

crewdriver 

iver 

G:

 Observe pre

tically sensitive

e valve is bypas

ct the power an

he main cover. 

he plastic board

screws.  (See fi

he five wire con

(six wire conne

-20 mA analog 

he retaining scr

and lift the mai

he four screws 

gulator is remov

nter-bore.  (See

ubing and barbe

bed fitting and 

ing and filter ar
ator using 8-30

t mix the regula

Older models co
will not work in 
ssure setting is 

e Logix 3200M

main PCB into

screw through t

tighten evenly, 

er tighten. 

e five wire conn

equipped with th

plastic board c

rough the plast

n evenly, using

en.  (See figure

all covers. 

ressure of the i

module can use

er to figures 11 

The following to

ecautions for ha
e devices. 

ssed or in a sa

nd air supply to 

d cover by rem

igure 15.) 

nnections from 

ections if the un

output option)

rew from the m
in PCB out of t

from the regul

ved, the O-ring
e figure 11.) 

ed fitting from th

tubing to the n

re in the counte

0 x ½ in. screws

ator with those

ontain regulato

the Logix 3200

printed on the 

D regulator is s

o the housing.  

the board into t

using a Phillip

nections (six wire
he 4-20 mA anal

cover.  Insert th

ic cover into th

g a Phillips scre

e 15.) 

Use

incoming supp

e. 

and 15 and 

ools are require

andling 

fe condition. 

the unit. 

moving the three

the main PCB

nit is equipped 

main PCB 

he housing. 

ator base.  Ver

g and filter rema

e regulator bas

ew regulator. 

erbore.  Install 

s. 

 from older Log

ors with differen
0MD model.  Th

top of the 

set to 17.4 psi

Insert the 

the threaded 

s screwdriver. 

e connections if 

og output option

he three retaini

e threaded bos

ewdriver.  Do n

er instructions 

ly 

d: 

rify 

ain 

e. 

gix 

nt 

he 

g. 

 

n). 

ng 

ss 

not 

8.3 

To chec
figure 1
equipm
vendors

 

Ca

 

1

/

16

 Ba

equ

 

3

/

32

 

3

/

8

 

WA

elec

 

Figure 

 

1. Mak

2. Rem

3. Rem

reta

4. Rem

on t

5. Obt

tubi

6. Pos

and
tubi
tee.
con
of th
barb

7. Rec

inte
The

– Digital Positi

Checking o
Pressure 

ck or set the in

6 and proceed

ment used in the

s.  The followin

alibrated pressu

6

 in. flexible tub

arbed Tee (Clip

uivalent) 

2

 in. Allen wren

in. open-end w

ARNING:

 Obse

ctrostatically se

16: Driver Mod

ke sure the valv

move the main 

move the plasti

aining screws.

move the 

1

/

16

 in

the side of the 

tain a barbed te

ng, a few inche

sition the barbe

d the driver mod

ng, found in th

.  Using one of 

nect the barbe

he driver modu

bed tee to a 0 t

connect the air 

rnal regulator p

e internal press

ioner 3200MD 

or Setting In

nternal regulato

d as outlined be

e next procedu

ng tools are req

ure gauge (0 to

bing 

ppard Minimatic

nch 

wrench 

rve precautions

ensitive devices

dule Regulator 

ve is bypassed

cover. 

ic board cover 

n. flexible tubing

driver module.

ee and two pie

es in length ea

ed tee between

dule by connec

e positioner, to

the new flexib

ed tee to the ba

ule.  Connect th

to 30 psi press

supply to the p

pressure on the

sure should be 

 LGENIM0059

nternal Reg

or pressure, ref

elow.  The tool

re are from ind

quired: 

o 30 psi) 

c part number T

s for handling 

s. 

Pressure Chec

d or in a safe co

by removing th

g from the barb

 

ces of 

1

/

16

 in. fl

ch. 

n the internal re

cting the 

1

/

16

 in

o one side of th

le tubing piece

arbed fitting on 

he remaining po

sure gauge. 

positioner and 

e 0 to 30 psi g 

set to 17.4 ± 0

9-04  09/11 

23 

gulator 

fer to 

s and 

dicated 

T22-2 or 

ck 

 

ondition. 

he three 

bed fitting 

lexible 

egulator 

. flexible 

he barbed 

es, 

the side 

ort on the 

read the 

gauge.  

0.2 psi g.   

Summary of Contents for Logix 3200MD

Page 1: ...Digital P Position ner 3200 0MD US SER IN NSTRU M UCTIO Installa Opera Maintena ONS ation ation ance...

Page 2: ...11 11 12 12 12 12 13 13 13 13 13 15 15 15 15 15 16 16 are 16 8 Main 8 1 8 2 8 3 8 4 8 5 8 6 8 7 8 8 8 9 9 Optio 9 1 9 2 9 3 10 Req 10 1 10 2 10 3 10 4 10 5 10 6 10 7 10 8 10 9 10 1 10 1 10 1 10 1 10...

Page 3: ...uct essential in ord directly or property damag sist in unpackin quired on Valtek 000 is the term specific number x 3200 indicates e Logix 3200M akdown of spec ance personnel installing n the valve ll...

Page 4: ...nning Window B total memory MB available hard maximum possib PCMCIA and US on with some DC er instructions A e s ns r or y ws d ble SB CS Table II Operatin Transpo Tempera Operatin Note Th a dew p tem...

Page 5: ...r In Use C 80 C C 80 C a manner as to ean only with a d certifications do n sitioner must be c llation standards ntrinsic Safety er instructions Explosio Class I DIP Cla Class I T5 Tam T6 Tam Type 4X...

Page 6: ...ic air er instructions n RT d e nal e d as n ar In Linea to the c m rangeab enabled output c curve defined addition Minimu The act any cha called t The Log algorith control again to measur Comma devia...

Page 7: ...disable he Control e Stem Positio desired positio that balances in the actuator ed spool positio er instructions f a y s ng he ect er f 0 d n on on Assume The pos percent become Control 50 position se...

Page 8: ...loc nd tighten dow er instructions d d o re the ck rd ck n 3 Alig the 4 Scre mou app 5 Slip the mou the 6 Inse 7 Pos clam arm Lea 8 Slid stro stro 9 Cen follo 10 Alig clam Digital Positio gn the brack...

Page 9: ...lid ada thro was light be t 3 Atta the NOT the 4 Usin univ sta 5 Usin atta bolts 6 Rota slot nee the app prop Digital Positi sten the spline ng two 6 x 1 2 in de the take off a apter shaft Ins ough th...

Page 10: ...explanation o ion 7 Startup ee to four s to move Th calibration een LED will bli in control mode er instructions bing e e old of e ink e Cont a RG exce posit back NOT adjus 9 Tight screw NOT recal W...

Page 11: ...maximu air filter air is a p NOTE 7 0 01 particle and oil c Air to o tubing during c the actu Output must re signal calibrat position mode Linear For a li position actuato tubed t close a Rotary For...

Page 12: ...rical ead sizes 1 2 in ut are not interc ads are stampe opening Forcin mage equipmen hazardous loca ttings must mat nstallation If t dapters or cont and Input W field terminatio olarity protecte ermin...

Page 13: ...quen 2200 H commu restricti limited lower c In addit also aff Digital Positi tage 12 5 VDC re this system w ner The Logix 3 sistance equiva Cable Req gix 3200MD di unication proto mposed on the ncies...

Page 14: ...s of a quick n setting along ators with no fixe so a switch bloc e for basic on options The e positioner gain atus or alarm user interface er instructions 2 k ed e s t s ed ck ere n Figure 8 7 2 Befo...

Page 15: ...0 10 une witch controls w r use preset tun On enables a omatically dete ed on the curre tch setting and ing the last QU aning the settin nging the selec re is a small bla e slot is NOT in ure 10 Adjus...

Page 16: ...ghts fla lights re calibrat of the v extreme calibrat perform attempt that afte calibrat If the Q will initi valve p the use automa needed softwar When p sequen indicate position is appro buttons valv...

Page 17: ...spond ke sure the valv AL button while bles including The positione Tag names an and valve e restored may result in th figured properl may stroke and d command y left in digital in process by while br...

Page 18: ...er instructions Recom ration shutoff et limit r all ers this also gh MPC If tight s correct MPC va See DT disable ort If local enabled See DT signal analog A manu back to configur progres briefly p d...

Page 19: ...pply pressur board if actuato This ind s a It is to pring Increas spring Health cates fects g and inner ezo I P this onse Check limits corrosio Replac water f Position e Low fric seals in Valve H at t...

Page 20: ...ealth circuit bad If the un operate the not re a stuck Check f cleared position the inte valve fo replace ternal ction of caused wer Error m comple wiring a are fou s the ition an a Review alarm indic...

Page 21: ...screws and figure 13 remove the spo of the connecti ol he main cover and Repa Assembly y moves the sp sure across its e from the regu ng connects the Wires from th ffect sensor an assembly Replacement...

Page 22: ...Older models c Logix 320000M d barbed fittin ube coming from Use moving the three barbed fitting a re 14 barbed fitting link the driver embly e back into the y stick out the This will allow tangling o...

Page 23: ...ee the main PCB nit is equipped main PCB he housing ator base Ver g and filter rema e regulator bas ew regulator erbore Install s from older Log ors with differen 0MD model Th top of the set to 17 4 p...

Page 24: ...ure 1 The e driver module 2 14 and 25 and ols are required a safe condition the unit oving the screw ards until the ta o remove the O ring from this rom the driver ed Use extrem pool valve bloc chined...

Page 25: ...alve stem accurate tracking ed against one ng also ssembly to its lim ent in the linkag to figure 15 18 he following too andling on er instructions ver ck g it ns g mit ge 8 ols 1 Mak 2 Disc 3 Rem 4 R...

Page 26: ...gently er instructions ng ss not d the s of e d re n e th t og 9 Rein if th opti 10 Inst scre and ove 11 Rei 12 Rec reco stro 8 8 The pre that me actuato algorith Advanc pressur with Pro diagnos press...

Page 27: ...ee retainin e threaded bos ewdriver Do n positioner Us or to perform a onnection poin ookups to the and the analog ng a HART 375 software such a d efer to figures 6 ow The andling a safe condition er...

Page 28: ...ts pla 232 CO an inter erratic a a reduc recharg the prob Flowse part num When u the HAR anywhe are not connec Logix 3 Digital Positio 20 Spool Cove ool valve cham through the spo D positioners a nsta...

Page 29: ...12 5 to 40 position and ration is performed nicator or Sight including all s of power An h loss of power nsically safe eparate barrier Flowserve Board rd refer to ned below Th andling required er ins...

Page 30: ...ommand se time may be o F temperatu al response tim ue to linkage p se time may be in al response tim ue to a comple dden command er the respons roke length sta size supply pre ner air flow cap g to a...

Page 31: ...oftwar instruct of Flow required cover o 10 9 The foll configu the des of HAR Handhe ValveS Cali Cali stat low com clos leas Set ana Gua takin exam the Set not disa Adju des Adju It is unin una 10 10...

Page 32: ...ted function fro ests or the pro liability calculat s for which the applied The a as frequently as ain required sa ction be specifically e e results of the documentation system Positi rted to Flowser...

Page 33: ...flowserve com Figure 24 Exp ploded Drawing g Use er instructions Digital Positiioner 3200MD LGENIM0059 9 04 09 11 33...

Page 34: ...ate Standard sor to Housing 2 to 30 psig Inclu e to Housing 4 h Captive O ring to Housing Sea over rface Cover rface Board 3 oard rface Board Use al nly Only udes 2 O rings g l er instructions Item No...

Page 35: ...1 1 4 999 000 1 1 1 1 1 ng Kits eel Stan 164 164 kit number 2 spud al Stan 135 135 135 135 135 135 135 ssories end of sh olume tanks link er instructions ity ly Item No Kit 7 So 3 15 20 22 26 35 37 4...

Page 36: ...re use 13 3 Use pre the follo Table X Bracke Bolt O Example pinion x Digital Positio XI Logix O E M d Model c Tr ax R SN ard 37 64 ue AT series ax SNA series N series R series s RPC series G series c...

Page 37: ...onnect n If e of these source uire a filter 002 ner operate at 50 If the l follow the ol will be driven fu of the valve in t shutoff er instructions d re rent he t rol x the 0 3 n 3 red eld t a es ull...

Page 38: ...lar Multi Explosion Proof tainless Steel Sh 16 Stainless Ste Double Acting y Single Acting Vented Double y Vented Single perature 40 F to rass internals ps S internals psi b rass internals ps S intern...

Page 39: ...aximum 924 mA pe d Check cab Refer to Se Verify lapto Must use H Use the HA Switch to a Command with a han refer to Se quick start Check blin calibration Re tube th Remount p Perform Q Verify setti Ve...

Page 40: ...Flo service conditions A pecific data and warn sponsibility for the pr ucts The purchaser ncluded with the prod ction with the specific terature are believed d certified or as a gua ued as a warranty...

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