background image

 

26 

 

9. Carefully c

insert and 

10. Route the 

and recon

11. Install the 

screws thr
and tighten
over tighte

12. Reinstall a

13. Reconnec

perform a 

 
 

8.7 Main 

The main prin
circuit board a
the positioner
None of the co

 
Replacing Ma

To replace the
15 and procee
required: 

 Phillips 

sc

 

WARNING

electrostat

1. Make sure

2. Disconnec

3. Remove th

4. Remove th

retaining s

5. Remove 

th

assembly (
the 4-20 m

6. Remove th

assembly 
(See figure

7. Install the 

retaining s
boss and t
over tighte

8.  If the old m

output boa
Align the tw
with the m
press the c

center the posit

tighten the scr

wires along th

nect to the mai

plastic board c

rough the plast

n evenly, using

en.  (See figure

all covers. 

ct power and ai

stroke calibrati

PCB Asse

ted circuit boar

and processor t

.  The main PC

omponents on 

ain PCB Asse

e main PCB as
ed as outlined b

crewdriver 

G:

 Observe pre

tically sensitive

e the valve is by

ct the power an

he main cover. 

he plastic board

screws.  (See fi

he five wire conn

(six wire connec

mA analog outpu

he retaining scr

and lift the mai

e 15.) 

new main PCB

screw through t

tighten, using a

en. 

main PCB is eq

ard, gently lift th

wo connectors

ating sockets o

connectors tog

tion sensor on 

rews.  Do not o

e side of the po

in PCB assemb

cover.  Insert th

ic cover into th

g a Phillips scre

e 15.) 

r supply to the 

ion. 

mbly 

rd (PCB) assem
that perform co

CB is to be repl

the main PCB 

mbly 

ssembly, refer t

below.  The fol

ecautions for ha
e devices. 

ypassed or in a

nd air supply to 

d cover by rem

igure 15.) 

nections from th

ctions if the unit 

ut option).  (See 

rew from the m
in PCB out of t

B into the hous

the board into t

a Phillips screw

quipped with a 4

he board off the

 of the 4-20 mA

on the main PC

gether. 

Use

the shaft bore,

over tighten. 

osition sensor 

bly. 

he three retaini

e threaded bos

ewdriver.  Do n

positioner and

mbly contains t

ontrol functions

aced as a unit.

are serviceabl

to figure 11 and

lowing tools ar

andling 

a safe condition

the unit. 

moving the three

he main PCB 

is equipped wit
figure 11.) 

main PCB 

he housing.  

ing.  Insert the 

the threaded 

wdriver.  Do not

4-20 mA analo

e main PCB.  

A output board

CB and gently 

er instructions –

ng 

ss 

not 

the 

s of 

.  

e. 

re 

n. 

th 

og 

 

9. Rein

if th
opti

10. Inst

scre
and
ove

11. Rei

12. Rec

reco
stro

8.8 

The pre
that me
actuato
algorith
Advanc
pressur
with Pro
diagnos
pressur
pressur
Handhe

ValveS
 
Remov

To repla
15 and 
tools ar

 Ph

 

WA

elec

1. Mak

2. Disc

3. Rem

4. Rem

reta

5. Disc

boa

6. Rem

boa
the 

7. Rem

– Digital Positio

nstall the five w

e unit is equipp
on).  (See figu

tall the plastic b

ews through th

d tighten evenly

r tighten.  (See

nstall all cover

connect power 
onfigure the po

oke calibration.

Pressure S

essure sensor b

easure the pres

or pressure sen
hm to enhance 

ced diagnostics

re alarm, signa

o diagnostics, 

stic analyses.  
re sensors nee
re sensor calib

eld Communica

Sight

ving the Press

ace the pressu

25 and procee

re required: 

illips screwdriv

ARNING:

 Obse

ctrostatically se

ke sure the valv

connect the po

move the main 

move the plasti

aining screws. 

connect the rib

ard from the PC

move the two s

ard to the housi

pressure sens

move the press

oner 3200MD  

wire connection

ped with the 4-

re 11.) 

board cover.  In

e plastic cover

y, using a Philli
e figure 15.) 

rs. 

and air supply

ositioner being 

Sensor Boa

board contains

ssure on outpu

nsors are used 

valve stability. 

s, pressure dat

atures and data

pressure data 

For optimal pe

ed to be calibra

ration is perfor

ator or configur

sure Sensor B

ure sensor boa

ed as outlined b

ver 

rve precautions

ensitive devices

ve is bypassed

ower and air su

cover. 

ic board cover 

(See figure 15

bbon cable on t
CB assembly.  (

screws holding 

ing.  Lift the me

sor board and s

sure sensor bo

LGENIM0059-

 

flowse

ns (six wire con
-20 mA analog 

nsert the three 

r into the thread

ps screwdriver

y to the position

sure to perform

rd 

s two pressure 

t ports 1 and 2

in the position

  In positioners
a is gathered f

a logging.  In po

is used for full 

erformance, the

ated.  The actua

rmed using a H

ration software

oard 

rd, refer to figu

below.  The fol

s for handling 

s. 

d or in a safe co

pply to the unit

by removing th

5.) 

the pressure se

(See figure 11.

the pressure s

etal stiffener pl

set aside for fut

ard. 

-04  09/11   

erve.com

 

nnections 

output 

retaining 

ded boss 
r.  Do not 

ner and 

m a 

sensors 

2.  The 

er control 

s with 

for supply 

ositioners 

on-line 

e actuator 

ator 

HART 375 

e such as 

ures 11, 

lowing 

ondition. 

t. 

he three 

ensor 

.) 

sensor 

ate off 

ture use. 

Summary of Contents for Logix 3200MD

Page 1: ...Digital P Position ner 3200 0MD US SER IN NSTRU M UCTIO Installa Opera Maintena ONS ation ation ance...

Page 2: ...11 11 12 12 12 12 13 13 13 13 13 15 15 15 15 15 16 16 are 16 8 Main 8 1 8 2 8 3 8 4 8 5 8 6 8 7 8 8 8 9 9 Optio 9 1 9 2 9 3 10 Req 10 1 10 2 10 3 10 4 10 5 10 6 10 7 10 8 10 9 10 1 10 1 10 1 10 1 10...

Page 3: ...uct essential in ord directly or property damag sist in unpackin quired on Valtek 000 is the term specific number x 3200 indicates e Logix 3200M akdown of spec ance personnel installing n the valve ll...

Page 4: ...nning Window B total memory MB available hard maximum possib PCMCIA and US on with some DC er instructions A e s ns r or y ws d ble SB CS Table II Operatin Transpo Tempera Operatin Note Th a dew p tem...

Page 5: ...r In Use C 80 C C 80 C a manner as to ean only with a d certifications do n sitioner must be c llation standards ntrinsic Safety er instructions Explosio Class I DIP Cla Class I T5 Tam T6 Tam Type 4X...

Page 6: ...ic air er instructions n RT d e nal e d as n ar In Linea to the c m rangeab enabled output c curve defined addition Minimu The act any cha called t The Log algorith control again to measur Comma devia...

Page 7: ...disable he Control e Stem Positio desired positio that balances in the actuator ed spool positio er instructions f a y s ng he ect er f 0 d n on on Assume The pos percent become Control 50 position se...

Page 8: ...loc nd tighten dow er instructions d d o re the ck rd ck n 3 Alig the 4 Scre mou app 5 Slip the mou the 6 Inse 7 Pos clam arm Lea 8 Slid stro stro 9 Cen follo 10 Alig clam Digital Positio gn the brack...

Page 9: ...lid ada thro was light be t 3 Atta the NOT the 4 Usin univ sta 5 Usin atta bolts 6 Rota slot nee the app prop Digital Positi sten the spline ng two 6 x 1 2 in de the take off a apter shaft Ins ough th...

Page 10: ...explanation o ion 7 Startup ee to four s to move Th calibration een LED will bli in control mode er instructions bing e e old of e ink e Cont a RG exce posit back NOT adjus 9 Tight screw NOT recal W...

Page 11: ...maximu air filter air is a p NOTE 7 0 01 particle and oil c Air to o tubing during c the actu Output must re signal calibrat position mode Linear For a li position actuato tubed t close a Rotary For...

Page 12: ...rical ead sizes 1 2 in ut are not interc ads are stampe opening Forcin mage equipmen hazardous loca ttings must mat nstallation If t dapters or cont and Input W field terminatio olarity protecte ermin...

Page 13: ...quen 2200 H commu restricti limited lower c In addit also aff Digital Positi tage 12 5 VDC re this system w ner The Logix 3 sistance equiva Cable Req gix 3200MD di unication proto mposed on the ncies...

Page 14: ...s of a quick n setting along ators with no fixe so a switch bloc e for basic on options The e positioner gain atus or alarm user interface er instructions 2 k ed e s t s ed ck ere n Figure 8 7 2 Befo...

Page 15: ...0 10 une witch controls w r use preset tun On enables a omatically dete ed on the curre tch setting and ing the last QU aning the settin nging the selec re is a small bla e slot is NOT in ure 10 Adjus...

Page 16: ...ghts fla lights re calibrat of the v extreme calibrat perform attempt that afte calibrat If the Q will initi valve p the use automa needed softwar When p sequen indicate position is appro buttons valv...

Page 17: ...spond ke sure the valv AL button while bles including The positione Tag names an and valve e restored may result in th figured properl may stroke and d command y left in digital in process by while br...

Page 18: ...er instructions Recom ration shutoff et limit r all ers this also gh MPC If tight s correct MPC va See DT disable ort If local enabled See DT signal analog A manu back to configur progres briefly p d...

Page 19: ...pply pressur board if actuato This ind s a It is to pring Increas spring Health cates fects g and inner ezo I P this onse Check limits corrosio Replac water f Position e Low fric seals in Valve H at t...

Page 20: ...ealth circuit bad If the un operate the not re a stuck Check f cleared position the inte valve fo replace ternal ction of caused wer Error m comple wiring a are fou s the ition an a Review alarm indic...

Page 21: ...screws and figure 13 remove the spo of the connecti ol he main cover and Repa Assembly y moves the sp sure across its e from the regu ng connects the Wires from th ffect sensor an assembly Replacement...

Page 22: ...Older models c Logix 320000M d barbed fittin ube coming from Use moving the three barbed fitting a re 14 barbed fitting link the driver embly e back into the y stick out the This will allow tangling o...

Page 23: ...ee the main PCB nit is equipped main PCB he housing ator base Ver g and filter rema e regulator bas ew regulator erbore Install s from older Log ors with differen 0MD model Th top of the set to 17 4 p...

Page 24: ...ure 1 The e driver module 2 14 and 25 and ols are required a safe condition the unit oving the screw ards until the ta o remove the O ring from this rom the driver ed Use extrem pool valve bloc chined...

Page 25: ...alve stem accurate tracking ed against one ng also ssembly to its lim ent in the linkag to figure 15 18 he following too andling on er instructions ver ck g it ns g mit ge 8 ols 1 Mak 2 Disc 3 Rem 4 R...

Page 26: ...gently er instructions ng ss not d the s of e d re n e th t og 9 Rein if th opti 10 Inst scre and ove 11 Rei 12 Rec reco stro 8 8 The pre that me actuato algorith Advanc pressur with Pro diagnos press...

Page 27: ...ee retainin e threaded bos ewdriver Do n positioner Us or to perform a onnection poin ookups to the and the analog ng a HART 375 software such a d efer to figures 6 ow The andling a safe condition er...

Page 28: ...ts pla 232 CO an inter erratic a a reduc recharg the prob Flowse part num When u the HAR anywhe are not connec Logix 3 Digital Positio 20 Spool Cove ool valve cham through the spo D positioners a nsta...

Page 29: ...12 5 to 40 position and ration is performed nicator or Sight including all s of power An h loss of power nsically safe eparate barrier Flowserve Board rd refer to ned below Th andling required er ins...

Page 30: ...ommand se time may be o F temperatu al response tim ue to linkage p se time may be in al response tim ue to a comple dden command er the respons roke length sta size supply pre ner air flow cap g to a...

Page 31: ...oftwar instruct of Flow required cover o 10 9 The foll configu the des of HAR Handhe ValveS Cali Cali stat low com clos leas Set ana Gua takin exam the Set not disa Adju des Adju It is unin una 10 10...

Page 32: ...ted function fro ests or the pro liability calculat s for which the applied The a as frequently as ain required sa ction be specifically e e results of the documentation system Positi rted to Flowser...

Page 33: ...flowserve com Figure 24 Exp ploded Drawing g Use er instructions Digital Positiioner 3200MD LGENIM0059 9 04 09 11 33...

Page 34: ...ate Standard sor to Housing 2 to 30 psig Inclu e to Housing 4 h Captive O ring to Housing Sea over rface Cover rface Board 3 oard rface Board Use al nly Only udes 2 O rings g l er instructions Item No...

Page 35: ...1 1 4 999 000 1 1 1 1 1 ng Kits eel Stan 164 164 kit number 2 spud al Stan 135 135 135 135 135 135 135 ssories end of sh olume tanks link er instructions ity ly Item No Kit 7 So 3 15 20 22 26 35 37 4...

Page 36: ...re use 13 3 Use pre the follo Table X Bracke Bolt O Example pinion x Digital Positio XI Logix O E M d Model c Tr ax R SN ard 37 64 ue AT series ax SNA series N series R series s RPC series G series c...

Page 37: ...onnect n If e of these source uire a filter 002 ner operate at 50 If the l follow the ol will be driven fu of the valve in t shutoff er instructions d re rent he t rol x the 0 3 n 3 red eld t a es ull...

Page 38: ...lar Multi Explosion Proof tainless Steel Sh 16 Stainless Ste Double Acting y Single Acting Vented Double y Vented Single perature 40 F to rass internals ps S internals psi b rass internals ps S intern...

Page 39: ...aximum 924 mA pe d Check cab Refer to Se Verify lapto Must use H Use the HA Switch to a Command with a han refer to Se quick start Check blin calibration Re tube th Remount p Perform Q Verify setti Ve...

Page 40: ...Flo service conditions A pecific data and warn sponsibility for the pr ucts The purchaser ncluded with the prod ction with the specific terature are believed d certified or as a gua ued as a warranty...

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