FlowLine Thermo-Flow 5405 Manual Download Page 8

8 of 14 

FT900003 

Rev A1 

WIRING 

Step Five 

 
Supply Voltage:  

The supply voltage to the Thermo‐Flo™ flow switch should never exceed a minimum output 

of 14 VDC or maximum output of 36 VDC. 

Required  Cable  Length:   

Determine  the  length  of  the  cable  required between  the  Thermo‐Flo™  flow  switch 

and its point of termination. Allow enough slack to ensure the easy installation, removal and/or maintenance 
of the sensor. The cable length may be extended up to a maximum of 1000 ft, using a well‐insulated, 14 to 20 
gauge shield four conductor cable. 

Wire Stripping:  

Using a 10 gauge wire stripper, carefully remove the outer layer of insulation from the last 1‐

1/4” of the sensor’s cable. Unwrap and discard the exposed foil shield from around the signal wires, leaving 
the  drain  wire  attached  if  desired.  With  a  20  gauge  wire  stripper,  remove  the  last  1/4”  of  the  colored 
insulation from the signal wires. 

Signal Output (Relay Switching): 

Allows  the  sensor  to  switch  a  small  load  on  or  off 
directly,  using  an  internal  relay  rated  below  60  VA. 
The NO/NC status is set by the polarity of the voltage 
feeding the red and black wires. The green wire is the 
common for the relay and the white wire is the NO or 
NC, depending on the polarity of red and black. 

Normally Open Wiring: 

 
Wiring to a Flowline Controller: 
LC80 Series Controller 

 

LC30 Series Controller 

 

 
 

 

Summary of Contents for Thermo-Flow 5405

Page 1: ...1 F herm Dispe 10 GT1 Flo 10500 H Los Alam Tel 5 Fax 5 www FT900003 mo F ersion 10 Series owline Inc Humbolt Str mitos CA 90 562 598 301 562 431 850 w flowline com Flo Flow S s Manua reet 0720 15 07 m...

Page 2: ...t applied in applications with relatively constant temperatures New Features Rugged Polypropylene Ryton or PVDF sensor for corrosive liquids and gasses Adjustable set point with LED for flow or no flo...

Page 3: ...40 to 60 Pressure 150 psi 10 bar 25 C derated 1 667 psi 113 bar per C Above 25 C Sensor rating NEMA 4X IP65 Sensor Material 1_ _5 PP Ryton 5_ _5 PVDF Cable jacket mat 1_ _5 PP 5_ _5 FEP Cable type 4...

Page 4: ...on Polypropylene R x G FT10 5305 Short 3 PVDF FEP NPT x NPT FT10 5325 Short 3 PVDF FEP R x R FT10 5405 Long 4 5 PVDF FEP NPT x NPT FT10 5425 Long 4 5 PVDF FEP R x G Configurations Gas Flow Switches Pa...

Page 5: ...g beyond a maximum of 80 inch pounds torque Always check for leaks prior to system start up Material Compatibility The FT10 and GT10 series sensors are available in two different wetted materials Mode...

Page 6: ...Thermo Flo flow switches have no moving parts to clog or foul making them suitable for a verity of applications including non coating and non scaling liquids The FT10 series directly measure mass flow...

Page 7: ...insertion depth of the flow switch in the pipe is critical See the diagram to the right for the recommended orientation Best location for installation will be along the top of the pipe Warning The flo...

Page 8: ...e wire stripper carefully remove the outer layer of insulation from the last 1 1 4 of the sensor s cable Unwrap and discard the exposed foil shield from around the signal wires leaving the drain wire...

Page 9: ...egative The Load can be attached to either the Green or White wires Complete the circuit by connecting the Green to VDC power or White to VDC power see illustration to the right Switching a Normally O...

Page 10: ...jumping to the Black wire while the White wire is connected to the LOAD Jumper the LOAD back to the Negative to complete the circuit Normally Open DC Load as a N Channel Output Open during Flow Close...

Page 11: ...iometer The adjustment is a single turn 270 potentiometer The initial response time of the flow switch after adjustment is 1 to 10 seconds Adjust the potentiometer in slow increments and wait for the...

Page 12: ...of installation as outlined in the installation section of this manual Testing the Sensor FT10 Series Only 1 Immersing the switch Place the switch in a cup of water Make sure the tips are submersed i...

Page 13: ...OFF flow condition b Place the sensor on the table and place the cup over the sensor and let it rest waiting for the Red LED to turn ON again no flow condition c Repeat the above two steps 4 Relay Te...

Page 14: ...procedures outlined above 2 have been subjected to electrical mechanical or chemical damage due to improper accidental or negligent use 3 have been modified or altered 4 anyone other than service pers...

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