FlowLine Thermo-Flow 5405 Manual Download Page 5

Rev A1 

FT900003 

5 of 14 

SAFETY PRECAUTIONS 

Step Two 

About this Manual:  

PLEASE READ THE ENTIRE MANUAL PRIOR TO INSTALLING OR USING THIS PRODUCT. 

This manual includes information on all models of Flowline Thermo‐Flo™ Flow Switches: FT10 and GT10 series. 
Please  refer  to  the  part  number  located  on  the  switch  label  to  verify  the  exact  model  which  you  have 
purchased. 

User’s  Responsibility  for  safety:  

Flowline  manufactures a wide  range of  flow  switches  and  technologies, 

while  each  of  these  sensors  is  designed  to  operate  in  a  wide  variety  of  applications,  it  is  the  user’s 
responsibility to select a sensor model that is appropriate for the application, install it properly, perform tests 
of the installed system, and maintain all components. The failure to do so could result in property damage or 
serious injury. 

Proper  Installation  and  Handling:   

Because  this  is  an  eclectically  operated  device,  only  properly  trained 

staff should install and/or repair this product. Use a proper sealant with all installations. 

Note: 

Always install 

the  3/4”  Viton  gasket  with  all  versions  of  Thermo‐Flo™  with  metric  threads.  The  G  threaded  version  will  not 
seal  unless  the  gasket  is  properly  installed. 

Never  over  tighten  the  sensor  within  the  fitting,  beyond  a 

maximum of 80 inch‐pounds torque. Always check for leaks prior to system start‐up. 

Material Compatibility:  

The FT10 and GT10 series sensors are available in two different wetted materials. 

Models FT10‐1__5 and GT10‐1__5 are made of Polypropylene (PP) with Ryton® tips. Models FT10‐5__5 and 
GT10‐5__5  are  made  of  Polyvinylidene  Fluoride  (PVDF).  Make  sure  that  the  model  you  have  selected  is 
compatible with the application liquid. To determine the chemical compatibility between the sensor and its 
application  liquids,  refer  to  an  industry  reference  such  as  the  Compass  Corrosion  Guide  (available  from 
Compass Publications). 

Wiring and Electrical:  

The supply voltage used to power the sensor should never exceed a maximum of 36 

volts DC. Electrical wiring of the sensor should be performed in accordance with all applicable national, state, 
and local codes. 

Flammable,  Explosive  and  Hazardous  Applications:    DO  NOT  USE  THE  FT10  OR  GT10  SERIES  GENERAL 

PURPOSE FLOW SWITCHES IN HAZAROUS LOCATIONS. 

 

Warning

 

 

The rating for the relay is 60 VA, 1Amp max. 

 

Flowline’s  Thermo‐Flo™  flow  switches  are  not  recommendable  for  use  with  electrically  charged 
application  liquids.  For  most  reliable  operation,  the  liquid  being  measured  may  need  to  be 
electrically grounded. 

 

The sensing tip of the sensor must always be submersed in the liquid and never exposed to air. 

 

The liquid temperature must remain constant and not change throughout the process. 

 

 

Summary of Contents for Thermo-Flow 5405

Page 1: ...1 F herm Dispe 10 GT1 Flo 10500 H Los Alam Tel 5 Fax 5 www FT900003 mo F ersion 10 Series owline Inc Humbolt Str mitos CA 90 562 598 301 562 431 850 w flowline com Flo Flow S s Manua reet 0720 15 07 m...

Page 2: ...t applied in applications with relatively constant temperatures New Features Rugged Polypropylene Ryton or PVDF sensor for corrosive liquids and gasses Adjustable set point with LED for flow or no flo...

Page 3: ...40 to 60 Pressure 150 psi 10 bar 25 C derated 1 667 psi 113 bar per C Above 25 C Sensor rating NEMA 4X IP65 Sensor Material 1_ _5 PP Ryton 5_ _5 PVDF Cable jacket mat 1_ _5 PP 5_ _5 FEP Cable type 4...

Page 4: ...on Polypropylene R x G FT10 5305 Short 3 PVDF FEP NPT x NPT FT10 5325 Short 3 PVDF FEP R x R FT10 5405 Long 4 5 PVDF FEP NPT x NPT FT10 5425 Long 4 5 PVDF FEP R x G Configurations Gas Flow Switches Pa...

Page 5: ...g beyond a maximum of 80 inch pounds torque Always check for leaks prior to system start up Material Compatibility The FT10 and GT10 series sensors are available in two different wetted materials Mode...

Page 6: ...Thermo Flo flow switches have no moving parts to clog or foul making them suitable for a verity of applications including non coating and non scaling liquids The FT10 series directly measure mass flow...

Page 7: ...insertion depth of the flow switch in the pipe is critical See the diagram to the right for the recommended orientation Best location for installation will be along the top of the pipe Warning The flo...

Page 8: ...e wire stripper carefully remove the outer layer of insulation from the last 1 1 4 of the sensor s cable Unwrap and discard the exposed foil shield from around the signal wires leaving the drain wire...

Page 9: ...egative The Load can be attached to either the Green or White wires Complete the circuit by connecting the Green to VDC power or White to VDC power see illustration to the right Switching a Normally O...

Page 10: ...jumping to the Black wire while the White wire is connected to the LOAD Jumper the LOAD back to the Negative to complete the circuit Normally Open DC Load as a N Channel Output Open during Flow Close...

Page 11: ...iometer The adjustment is a single turn 270 potentiometer The initial response time of the flow switch after adjustment is 1 to 10 seconds Adjust the potentiometer in slow increments and wait for the...

Page 12: ...of installation as outlined in the installation section of this manual Testing the Sensor FT10 Series Only 1 Immersing the switch Place the switch in a cup of water Make sure the tips are submersed i...

Page 13: ...OFF flow condition b Place the sensor on the table and place the cup over the sensor and let it rest waiting for the Red LED to turn ON again no flow condition c Repeat the above two steps 4 Relay Te...

Page 14: ...procedures outlined above 2 have been subjected to electrical mechanical or chemical damage due to improper accidental or negligent use 3 have been modified or altered 4 anyone other than service pers...

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