FlowLine Thermo-Flow 5405 Manual Download Page 13

Rev A1 

FT900003 

13 of 14 

MAINTENANCE  

Step Ten 

Testing the Sensor (GT10 Series Only): 
1.

 

Creating a No‐Flow Test Point:

 The purpose of this step is to create a no‐flow state for the sensor to be 

tested against.  Since this is a low flow switch, even a buildings HVAC system can create a flow that the 
sensor can read.  

 

a.

 

Place the switch on a table and place an empty cup over the sensing tips. 

 

b.

 

The cup will act like a shield to protect the sensor from air flow.

 

2.

 

Power: 

Turn  on  power  to  the  switch  with  Red  to  (+)  and  Black  to  (‐)

.   

You  can  reverse  the  polarity  if 

desired.

 

3.

 

No‐Flow/Flow Test:

 With the switch setting still under the cup, wait until the Red LED turns ON (no‐flow 

condition).

 

a.

 

Remove  the  cup  and  move  the  sensor  in  air  and  observe  when  the  Red  LED  turn  OFF  (flow 
condition). 

b.

 

Place the sensor on the table and place the cup over the sensor and let it rest waiting for the 
Red LED to turn ON again (no‐flow condition).  

c.

 

Repeat the above two steps.

 

4.

 

Relay Test:

 Connect a multimeter (set to read Ohms) to the White and Green Wires.  Perform the above 

No‐Flow/Flow test with the multimeter connect to observe the actuation of the relay.  

a.

 

With  Red  to  (+)  and  Black  to  (‐),  the  multimeter  will  read  a  small  resistance  during  no‐flow 
(closed relay) and OL during a flow condition (open relay). 

b.

 

Reverse  Polarity  [Red  to  (‐)  and  Black  to  (+)]  to  see  the  multimeter  read  OL  during  a  no‐flow 
state (open relay) and a small resistance during a flow condition (closed relay).  

The No‐Flow/Flow test determines if the switch is capable of sensing the changes between no‐flow and flow.  
The Relay test determines the ability of the relay to switch between a no‐flow and flow condition.  This is the 
basic test to determine functionality of the sensor. 

 

 

Summary of Contents for Thermo-Flow 5405

Page 1: ...1 F herm Dispe 10 GT1 Flo 10500 H Los Alam Tel 5 Fax 5 www FT900003 mo F ersion 10 Series owline Inc Humbolt Str mitos CA 90 562 598 301 562 431 850 w flowline com Flo Flow S s Manua reet 0720 15 07 m...

Page 2: ...t applied in applications with relatively constant temperatures New Features Rugged Polypropylene Ryton or PVDF sensor for corrosive liquids and gasses Adjustable set point with LED for flow or no flo...

Page 3: ...40 to 60 Pressure 150 psi 10 bar 25 C derated 1 667 psi 113 bar per C Above 25 C Sensor rating NEMA 4X IP65 Sensor Material 1_ _5 PP Ryton 5_ _5 PVDF Cable jacket mat 1_ _5 PP 5_ _5 FEP Cable type 4...

Page 4: ...on Polypropylene R x G FT10 5305 Short 3 PVDF FEP NPT x NPT FT10 5325 Short 3 PVDF FEP R x R FT10 5405 Long 4 5 PVDF FEP NPT x NPT FT10 5425 Long 4 5 PVDF FEP R x G Configurations Gas Flow Switches Pa...

Page 5: ...g beyond a maximum of 80 inch pounds torque Always check for leaks prior to system start up Material Compatibility The FT10 and GT10 series sensors are available in two different wetted materials Mode...

Page 6: ...Thermo Flo flow switches have no moving parts to clog or foul making them suitable for a verity of applications including non coating and non scaling liquids The FT10 series directly measure mass flow...

Page 7: ...insertion depth of the flow switch in the pipe is critical See the diagram to the right for the recommended orientation Best location for installation will be along the top of the pipe Warning The flo...

Page 8: ...e wire stripper carefully remove the outer layer of insulation from the last 1 1 4 of the sensor s cable Unwrap and discard the exposed foil shield from around the signal wires leaving the drain wire...

Page 9: ...egative The Load can be attached to either the Green or White wires Complete the circuit by connecting the Green to VDC power or White to VDC power see illustration to the right Switching a Normally O...

Page 10: ...jumping to the Black wire while the White wire is connected to the LOAD Jumper the LOAD back to the Negative to complete the circuit Normally Open DC Load as a N Channel Output Open during Flow Close...

Page 11: ...iometer The adjustment is a single turn 270 potentiometer The initial response time of the flow switch after adjustment is 1 to 10 seconds Adjust the potentiometer in slow increments and wait for the...

Page 12: ...of installation as outlined in the installation section of this manual Testing the Sensor FT10 Series Only 1 Immersing the switch Place the switch in a cup of water Make sure the tips are submersed i...

Page 13: ...OFF flow condition b Place the sensor on the table and place the cup over the sensor and let it rest waiting for the Red LED to turn ON again no flow condition c Repeat the above two steps 4 Relay Te...

Page 14: ...procedures outlined above 2 have been subjected to electrical mechanical or chemical damage due to improper accidental or negligent use 3 have been modified or altered 4 anyone other than service pers...

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