FlowLine DataPoint LC52 Series Manual Download Page 2

2

 

of

 

18

 

LC900007

 

Rev

 

A2

 

INTRODUCTION

 

/

 

TABLE

 

OF

 

CONTENTS

 

Step

 

One

 

The

 

LC52

 

Series

 

Continuous

 

Relay

 

Controller

 

is

 

a

 

general

purpose

 

level

 

controller

 

which

 

provides

 

single

 

tank

 

level

 

indication

 

with

 

dual

 

relays

 

and

 

a

 

repeater

 

4

20

 

mA

 

output.

  

The

 

LC52

 

Series

 

features

 

both

 

a

 

single

 

12A

 

SPDT

 

and

 

a

 

single

 

12A

 

Latching

 

SPDT

 

relay.

   

This

 

package

 

allows

 

for

 

a

 

system

 

that

 

can

 

perform

 

automatic

 

operations

 

(fill

 

or

 

empty)

 

and

 

an

 

alarm

 

operation

 

(high

 

or

 

low).

  

The

 

LC52

 

series

 

can

 

also

 

be

 

a

 

controller

 

that

 

can

 

perform

 

dual

 

alarms

 

(2

high,

 

2

low

 

or

 

1

high,

 

1

low).

   

Package

 

the

 

controller

 

with

 

a

 

transmitter

 

that

 

provides

 

a

 

4

20

 

mA

 

output

 

and

 

an

 

enclosure

 

to

 

protect

 

the

 

controller

 

from

 

the

 

elements.

  

Features

 

3.5

 

digit

 

LED

 

display

 

indicates

 

level

 

in

 

customer

 

engineering

 

units.

Fail

Safe

 

relay

 

control

 

of

 

pumps,

 

valves

 

or

 

alarms

 

with

 

a

 

0.15

 

to

 

60

 

second

 

delay.

Polypropylene

 

enclosure

 

can

 

be

 

DIN

 

rail

 

mounted

 

or

 

back

 

panel

 

mounted.

Easy

 

setup

 

with

 

push

 

button

 

calibration

 

for

 

display

 

and

 

relay

 

settings.

AC

 

powered

Table

 

of

 

Contents

 

Specifications:

 

.........................................................................................................................................................

 

3

 

Dimensions:.............................................................................................................................................................

 

3

 

Safety

 

Precautions:

 

.................................................................................................................................................

 

4

 

Make

 

a

 

Fail

Safe

 

System:

 

............................................................................................................................

 

5

 

Components:

 

...............................................................................................................................................

 

5

 

Installation:

  

............................................................................................................................................................

 

5

 

Getting

 

Started:

 

.......................................................................................................................................................

 

6

 

Features

 

of

 

the

 

Single

 

Input

 

High

 

or

 

Low

 

Alarm

 

Relay:

 

..............................................................................

 

6

 

Features

 

of

 

the

 

Latching

 

Relay

 

(Automatic

 

Fill

 

or

 

Empty):

 

.........................................................................

 

6

 

Guide

 

to

 

Controls:

 

.......................................................................................................................................

 

7

 

Electrical:

 

.................................................................................................................................................................

 

8

 

Wiring

 

to

 

Input

 

Terminals:

  

.........................................................................................................................

 

8

 

Setting

 

Input

 

Polarity:

 

.................................................................................................................................

 

9

 

Repeater

 

Output:

 

........................................................................................................................................

 

9

 

VAC

 

Power

 

Input

 

Wiring:

  

.........................................................................................................................

 

10

 

Changing

 

from

 

120

 

to

 

240

 

VAC:

  

...............................................................................................................

 

10

 

Relay

 

Input

 

Wiring:

 

...................................................................................................................................

 

10

 

Application

 

Exmaples:

 

...........................................................................................................................................

 

11

 

Low

 

Level

 

Alarm:

 

.......................................................................................................................................

 

11

 

High

 

Level

 

Alarm:

 

......................................................................................................................................

 

11

 

Automatic

 

Fill:

 

...........................................................................................................................................

 

12

 

Automatic

 

Empty:

 

.....................................................................................................................................

 

12

 

Programming:

  

......................................................................................................................................................

 

13

 

Appendix:

 

..............................................................................................................................................................

 

14

 

Controller

 

Logic:

 

........................................................................................................................................

 

14

 

Relay

 

Latching

 

Logic

 

Table:

 

.......................................................................................................................

 

14

 

Factory

 

Reset:

 

...........................................................................................................................................

 

14

 

Lockout

 

Function:

  

.....................................................................................................................................

 

16

 

Troubleshooting:

 

.......................................................................................................................................

 

15

 

Exercise:

  

...............................................................................................................................................................

 

16

 

Warranty,

 

Returns

 

&

 

Limitations:

 

.........................................................................................................................

 

18

 

Summary of Contents for DataPoint LC52 Series

Page 1: ...Rev A2 LC900007 1 of 18 DataPoint Continuous Relay Controller LC52 Series Manual CALL TOLL FREE 877 742 2878 FOR SALES AND SUPPORT CLICK HERE TO RETURN TO WEBSITE ...

Page 2: ...its Fail Safe relay control of pumps valves or alarms with a 0 15 to 60 second delay Polypropylene enclosure can be DIN rail mounted or back panel mounted Easy setup with push button calibration for display and relay settings AC powered Table of Contents Specifications 3 Dimensions 3 Safety Precautions 4 Make a Fail Safe System 5 Components 5 Installation 5 Getting Started 6 Features of the Single...

Page 3: ...VDC 25mA primary 28 VDC 50mA secondary Contact type 1 SPDT 1 Latched SPDT Contact rating 250 VAC 12A Hp Contact output Selectable NO or NC Contact latch ON or OFF Contact configuration 1 High or low level alarm 2 High and low level alarm 3 Automatic fill or empty 4 Automatic fill or empty with alarm Contact delay 0 15 60 seconds Fail safety Power fail safe Repeater output 4 20 mA 12 36 VDC Ambient...

Page 4: ...al electrical codes Flammable or Explosive Applications The LC52 series continuous relay controllers should not be used with explosive or flammable liquids which require an intrinsically safe or explosion proof rating If you are unsure of the suitability of a controller for your installation consult your Flowline representative for further information Install In a Dry Location The controller housi...

Page 5: ...contact so that it will not complete the circuit when it should In critical applications redundant backup systems and alarms must be used in addition to the primary system Such backup systems should use different sensor technologies where possible While this manual offers some examples and suggestions to help explain the operation of FLOWLINE products such examples are for information only and are...

Page 6: ...lay from 0 15 to 60 seconds can be set before the relay responds to the sensor input Typical applications for single input relays are high level or low level switch alarm operations opening a drain valve whenever liquid level rises to a set point and over flow protection turning off a pump or sounding an alarm when a high level is reached Features of a Latching Relay automatic fill or empty The la...

Page 7: ... amps for reactive loads the current must be derated or protection circuits used When the red LED is ON and the relay is in the energized state the NO terminal will be closed and the NC terminal will be open 5 Invert switch This switch reverses the logic of the relay control in response to the switch es conditions that used to energize the relay will now de energize the relay and vice versa 6 Time...

Page 8: ...quick review of wiring the LC52 series to common 4 20 mA transmitters EchoSonic II LU23 LU27 LU28 LU29 series EchoPod DL10 DL14 DL24 DL34 series Sourcing mode Factory Setting EchoSpan LU80 LU81 LU83 LU84 series Sourcing Mode Factory Setting Echotouch LU30 5004 and LU30 5064 only Sourcing Mode Factory Setting Echotouch LU30 5003 and LU30 5063 only Sinking mode internal jumper must be changed DeltaS...

Page 9: ...urcing to sinking remove jumper from JWA and place on JWB The LC52 is shipped from the factory in the sourcing mode JWA active 4 Gently return PCB into housing and replace back panel Note Loop powered devices can operate in either the souring or sinking modes Sourcing Mode Sinking Mode No Change Required EchoSonic II LU23 LU27 LU28 LU29 series EchoSpan LU80 LU81 LU83 LU84 series EchoPod DL10 DL14 ...

Page 10: ...uit board PCB from the housing Use caution when removing the PCB 2 Locate jumpers JW1 JW2 and JW3 on the PCB 3 To change from 120 VAC to 240 VAC a Remove the jumpers from JW1 JW2 and add a jumper to JW3 4 To change from 240 VAC to 120 VAC a Remove the jumper from JW3 and add jumpers to JW1 JW2 5 Gently return PCB into housing and replace back panel 120 VAC Jumper Setting 240 VAC Jumper Setting Rel...

Page 11: ...ower supply or some other indicator or backup alarm to warn of a power failure in the alarm circuit In this application the normal status of the relay set point at the bottom of the tank will be wet and the relay will be energized holding the alarm circuit open The relay LED will be ON so for this application Invert should be set to the OFF position High Level Alarm In the same manor this system c...

Page 12: ...hould open starting to fill the tank When the liquid is above the low relay set point the valve will remain open When the liquid reaches the high relay set point the valve should close Latch In any 2 setpoint relay configuration LATCH must be ON Invert Referring to the logic chart in Step Nine we look for the setting that will de energize the relay valve close when both relay set points are wet In...

Page 13: ...bar graph will jump one Green bar to the right next to RLY2A 8 Use UP DWN buttons to change display to the desired RLY2A value 9 Press the SET button again Immediately the LED bar graph will jump one Green bar to the right next to RLY2B 10 Use UP DWN buttons to change display to the desired RLY2B value 11 Press the SET button again Immediately the LED bar graph will return back to it normal operat...

Page 14: ...mpty with latch ON With Latch OFF the relay will only respond to the RLY 2A relay set point RLY 2B will be ignored With Latch OFF the setting for RLY 2B will be ignored All changes to the relay s state will occur from the RLY 2A relay set point Invert OFF Latch OFF RLY 2A RYL 2B Relay Wet Dry No Effect No Effect ON OFF Invert ON Latch OFF RLY 2A RYL 2B Relay Wet Dry No Effect No Effect OFF ON With...

Page 15: ...A Check for loose or open wires between the transmitter and LC52 and check the output of the transmitter Bar Graph shows a single Red bar This indicates a current input greater than 20mA Remove power immediately Check for a short in the wiring between the transmitter and LC52 or for some other power source that is affecting the input loop RLY 2B does not appear Flip Latch switch to ON Relay switch...

Page 16: ...e LC52 1001 OFFSET 0 0 SPAN 60 0 RLY 1 55 0 RLY 2A 50 0 RLY 2B 10 0 The next exercise demonstrates the same inventory control with automatic filling and a high level alarm However the units have been changes from inches to gallons Within the tank 1 50 gallons of liquid The usable range is now 300 gallons of liquid The pump starts filling at 50 gallons of liquid and stops filling at 250 gallons of ...

Page 17: ...C52 1001 OFFSET 16 0 SPAN 56 0 RLY 1 50 0 RLY 2A 20 0 RLY 2B N A The next exercise demonstrates the same inventory control with a high and low level alarm However the units have been changes from inches to gallons Along the straight side of the tank 1 50 gallons of liquid The usable range is now from 50 to 250 gallons of liquid The high level alarm occurs at 220 gallons of liquid The low level ala...

Page 18: ...ocedures outlined above 2 have been subjected to electrical mechanical or chemical damage due to improper accidental or negligent use 3 have been modified or altered 4 anyone other than service personnel authorized by Flowline have attempted to repair 5 have been involved in accidents or natural disasters or 6 are damaged during return shipment to Flowline Flowline reserves the right to unilateral...

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