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Flomatic Smart Card

TM

 

Model FDHC-100 (Digital High-Resolution Controller) 
Configuration and Operation Manual 

 

 
 
 

FDHC-100 Configuration & Operation Man. Rev 0 

August 16, 2010 

4 of 14

 

Flomatic Corporation 
Glens Falls, NY 12801 
Phone (518) 761-9797 
Fax (518) 761-9798 

and 

open 

positions need to be set and the unit automatically and continuously sets all other 

parameters when placed in the AUTO mode. 

 

CAUTION! These units are intended to be mounted in an appropriate enclosure to avoid electrical 

shocks and exposure to electrostatic charges. High voltages are present on the outside of the unit when 

power is applied. AC power should be disconnected and antistatic measures should be taken prior to any 
wiring of these units. A heater and thermostat should be used where condensation may occur. 

 

POWER / SIGNAL (J2)  

Power is connected to pins 1, 2, and 3 as shown in the block diagram. The fuse installed on the unit is 

rated for maximum output current that can be safely delivered by the AC outputs. Replacement fuses 
must not exceed the maximum rating to prevent damage to the unit.  Smaller fuse sizes can be used 

with smaller motors – consult the actuator manufacturer for appropriate fuse size and type.  An 

appropriate command signal, either 0-5V, 0-10V, 1-5V, or 4-20mA, should be connected to pin 5 or 6 

(As shown in the Block Diagram) while using pin 4 as the return 

signal ground

. The FDHC-100 must be 

configured for the type of command signal that is to be used (see COMMAND TYPE).  Pin 7

 

of J2 

provides an auxiliary 

+5

V output which can be used to connect a command potentiometer.  By 

connecting one end of a potentiometer to pin 7, the other end to pin 4, and the wiper to pin 6, a local 

control knob can be implemented. Pin 8 provides an auxiliary 

+

15VDC output which can be used to 

power an input or output 4-20mA transmitter. 

 

ACTUATOR (J1) 

The actuator motor and feedback potentiometer are connected to J1 as shown in the Block Diagram. The 
Motor Neutral wire must be connected to pin 2, while one motor winding is connected to pin 1 and the 

other winding to pin 3. The feedback potentiometer wiper must be connected to pin 5, while one end is 

connected to pin 4 and the other end to pin 6. The Polarity Detection feature of the FDHC-100 

automatically determines which motor winding to control based on where the 

open 

and 

closed 

positions 

are set; this feature also eliminates the need to rewire the unit for direct or reverse

 acting applications.  

When the

 

(

)

 

and

 

(

)

 buttons are used to control the actuator, the

 

(

)

 

button will turn on the motor 

winding connected to pin 1, while the

 

(

)

 

button will turn on the motor winding connected to pin 3.  See 

MANUAL/FB POT CAL for more details. 

 

OVERRIDE (J7) 

J7 provides a simple 2-wire connection that can override the FDHC-100 to perform a variety of external 

control functions. Using an appropriate interface module, commonly used auto/manual station switches 
are easily implemented with low voltage/low current switches. See Special Applications for more details. 

The factory installed jumper between pins 1 and 2 enables normal opera operation of the FDHC-100 and 

must be installed if the external override functions are not used. 

 

MODE 

The MODE button is used to select the desired function of operation. When the MODE button is pressed, 

the unit will switch to the next function and the appropriate LED indicator will turn on to let the user 

know which function is selected. Except for the MANUAL/FB POT CAL mode, the associated mode 
indicator will be steady on; for some of the modes other indicators will flash to indicate specific settings 

associated with the mode. Each of the modes is described in more detail in the following sections.  If a 

0-5V or 0-10V command signal is used, the LOSS OF COMMAND function cannot be used. The MODE 

Summary of Contents for DHC-100

Page 1: ...fault relay contact or digital communications A wide range of data is accessible through a digital communications module providing additional control or information The unit is of single solid construction and is easily mounted with two screws The FDHC 100 is interchangeable with the AMC and LRC standard size controllers and can be used to upgrade performance for those applications FEATURES Positi...

Page 2: ...guration and Operation Manual FDHC 100 Configuration Operation Man Rev 0 August 16 2010 2 of 14 Flomatic Corporation Glens Falls NY 12801 Phone 518 761 9797 Fax 518 761 9798 OUTLINE FDHC 100 FDHC 100C 117VAC CE ready FDHC 100A FDHC 100D 234VAC FDHC 100B FDHC 100E 24VAC CE ready ...

Page 3: ...D are rated for 234 VAC 10 and the FDHC 100B and FDHC 100E are rated for 24 VAC 10 The unit is easily mounted with 2 screws and is equipped with removable screw terminals that provide for easy field wiring The unit s size mounting and screw terminals are compatible with the AMC 100 AMC 101 and LRC 101 series controllers the FDHC 100 can be used as a direct replacement for those units in nearly any...

Page 4: ...input or output 4 20mA transmitter ACTUATOR J1 The actuator motor and feedback potentiometer are connected to J1 as shown in the Block Diagram The Motor Neutral wire must be connected to pin 2 while one motor winding is connected to pin 1 and the other winding to pin 3 The feedback potentiometer wiper must be connected to pin 5 while one end is connected to pin 4 and the other end to pin 6 The Pol...

Page 5: ...r J7 and therefore do not have the OVERRIDE mode feature Controlling the FDHC 100 from the Override Input is accomplished by connecting a specific resistance to select a specific operation The table below defines the operations and their associated resistance See Special Applications for details on using the Override Input for an Auto Manual Station RESISTANCE OPERATION 4 3K ohms OFF 3 3K ohms 5 L...

Page 6: ...anual operation of the actuator by using the adjust buttons and without affecting any other settings within the FDHC 100 When the button is pressed the motor winding connected to J1 1 is turned on while the button turns on the J1 3 winding Whether the actuator moves toward the open or closed position depends on which motor winding is connected to J1 1 and J1 3 The POT CAL feature provides an indic...

Page 7: ...TPUT The AUX OPEN OUTPUT function is used to set an optional output setting that is associated with the open position an appropriate relay option module is required to use this output The adjust buttons are used to set the actuator to a desired position Whenever the actuator position falls between the defined open position and the Aux Open position the Aux Open Output indicator will flash Addition...

Page 8: ... OUT CAL function except that the OPEN indicator will flash and the output voltage or current associated with the open position will appear at the option module output Like the closed setting the output can be adjusted to any voltage from 0 to 10V or current from 0 to 20mA and the new setting is then associated with the open position FAULT INDICATOR The FDHC 100 detects various fault conditions th...

Page 9: ...ge set by the CLOSE and OPEN functions ELECTRONIC BRAKE FEATURE The Electronic Brake feature of the FDHC 100 provides highly reliable and accurate braking of the motor and it is a key element in achieving high resolution A mechanical brake can still be implemented without interfering with the FDHC 100 operation Mechanical brakes can be useful for providing a holding brake in the event power to the...

Page 10: ...ding on the heating of the motor While this operation slows down the actuator s operation it does not impact the resolution performance of the FDHC 100 and it prevents disruption of a process due to a thermal switch shutdown OPTION MODULES Various option modules can be plugged into the FDHC 100 option module connector J3 Option modules provide additional features such as position feedback signals ...

Page 11: ... 8 125mA maximum not including option module 5V OUT J2 7 5mA maximum NOTE Do not connect these outputs to other power supplies AC MOTOR OUTPUTS Off state Leakage Current 15mA Maximum Load Current 60 C 5A ENVIRONMENTAL Operating Temperature Range 0 C to 60 C Storage Temperature Range 40 C to 85 C Relative Humidity Range 0 to 90 non condensing CE CERTIFICATION FDHC 100D only EN55011 Class A RF Emiss...

Page 12: ...gh Resolution Controller Configuration and Operation Manual FDHC 100 Configuration Operation Man Rev 0 August 16 2010 12 of 14 Flomatic Corporation Glens Falls NY 12801 Phone 518 761 9797 Fax 518 761 9798 WIRING DIAGRAMS Input Signal Configurations ...

Page 13: ...l High Resolution Controller Configuration and Operation Manual FDHC 100 Configuration Operation Man Rev 0 August 16 2010 13 of 14 Flomatic Corporation Glens Falls NY 12801 Phone 518 761 9797 Fax 518 761 9798 WIRING DIAGRAMS Special Applications ...

Page 14: ...h Resolution Controller Configuration and Operation Manual FDHC 100 Configuration Operation Man Rev 0 August 16 2010 14 of 14 Flomatic Corporation Glens Falls NY 12801 Phone 518 761 9797 Fax 518 761 9798 WIRING DIAGRAMS Special Applications continued ...

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