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Flomatic Smart Card

TM

 

Model FDHC-100 (Digital High-Resolution Controller) 
Configuration and Operation Manual 

 

 
 
 

FDHC-100 Configuration & Operation Man. Rev 0 

August 16, 2010 

8 of 14

 

Flomatic Corporation 
Glens Falls, NY 12801 
Phone (518) 761-9797 
Fax (518) 761-9798 

the desired default position.  When the LOSS OF COMMAND function is selected, the adjust buttons are 
used to set the default position.  The FDHC-100 indicates the selected default setting by flashing the 

Open function indicator for the 

open 

default position, or it will flash the Close function indicator for the 

closed 

default position. When neither indicator is on, then the "last position" default is selected. When a 

0-5V or 0-10V command signal is used, a loss of command signal cannot be detected. Therefore, if the 

unit is configured for a 0-5V or 0-10V command signal (see COMMAND INPUT), the MODE button will not 
select the LOSS OF COMMAND function. 

 

AUX POSITION OUT CAL 

Note that the AUX POSITION OUT CAL indicator also serves as a Fault indicator. When the indicator is on 

steady, the AUX POSITION OUT CAL function is selected. When the indicator flashes, a Fault condition 

has been detected (see FAULT INDICATOR for details). The AUX POSITION OUT CAL function is used to 

calibrate an optional feedback transmitter output. An appropriate transmitter option module is required 
to use this feature.  When the AUX POSITION OUT CAL function is first selected (by pressing the MODE 

button while in the LOSS OF COMMAND function), the CLOSE indicator will flash, and the voltage or 

current associated with the 

closed 

position will appear at the option module output. If desired, the 

output can be adjusted (using the adjust buttons) to any value from 0 to 10V (for a voltage output) or   

0 to 20mA (for a current output).  The new setting is then associated with the 

closed 

position.  Pressing 

the MODE button again will leave the unit in the AUX POSITION OUT CAL function except that the OPEN 

indicator will flash, and the output voltage or current associated with the 

open 

position will appear at the 

option module output. Like the 

closed 

setting, the output can be adjusted to any voltage (from 0 to 10V) 

or current (from 0 to 20mA), and the new setting is then associated with the 

open 

position. 

 

FAULT INDICATOR 

The FDHC-100 detects various fault conditions that prohibit the unit from controlling the actuator. When 

any of these conditions are detected, the Fault indicator will flash, and the motor outputs are turned off 
until all fault conditions have been corrected. If an appropriate relay option module is installed, the Fault 

relay output on the option module will also turn off. A communications option module can read the 

specific condition(s) causing the fault. Note that a fault condition DOES NOT disable the motor outputs 

when manually controlling the actuator with the adjust buttons; while useful for troubleshooting, care 
should be exercised when operating the motor under a fault condition. The OVERRIDE mode can also 

operate the motor when a fault condition exists – see OVERRIDE MODE for details. The various fault 

conditions are described below: 

 
LOSS OF COMMAND - If the command signal is disconnected or out of range, the fault indicator will 

remain on until the signal is reconnected or back in range. 

 

FEEDBACK POT FAULT - A fault condition is detected whenever the feedback signal is out of range (that 

is, less than 5% of the potentiometer value or more than 95% of the potentiometer value), or when any 
of the potentiometer connections are broken. Normal operation resumes when the potentiometer is 

reconnected or back in range. 

 

MOTOR 1 STALL - A fault condition is detected when no actuator motion is detected while the Motor 1 
output is turned on. The fault condition will disable the Motor 1 output only, and the fault is cleared 

when the FDHC-100 detects a motion greater than 1.5° in either direction. The fault can be cleared if 1) 

the command signal commands a Motor 2 operation, 2) manual operation with the adjust buttons results 

Summary of Contents for DHC-100

Page 1: ...fault relay contact or digital communications A wide range of data is accessible through a digital communications module providing additional control or information The unit is of single solid construction and is easily mounted with two screws The FDHC 100 is interchangeable with the AMC and LRC standard size controllers and can be used to upgrade performance for those applications FEATURES Positi...

Page 2: ...guration and Operation Manual FDHC 100 Configuration Operation Man Rev 0 August 16 2010 2 of 14 Flomatic Corporation Glens Falls NY 12801 Phone 518 761 9797 Fax 518 761 9798 OUTLINE FDHC 100 FDHC 100C 117VAC CE ready FDHC 100A FDHC 100D 234VAC FDHC 100B FDHC 100E 24VAC CE ready ...

Page 3: ...D are rated for 234 VAC 10 and the FDHC 100B and FDHC 100E are rated for 24 VAC 10 The unit is easily mounted with 2 screws and is equipped with removable screw terminals that provide for easy field wiring The unit s size mounting and screw terminals are compatible with the AMC 100 AMC 101 and LRC 101 series controllers the FDHC 100 can be used as a direct replacement for those units in nearly any...

Page 4: ...input or output 4 20mA transmitter ACTUATOR J1 The actuator motor and feedback potentiometer are connected to J1 as shown in the Block Diagram The Motor Neutral wire must be connected to pin 2 while one motor winding is connected to pin 1 and the other winding to pin 3 The feedback potentiometer wiper must be connected to pin 5 while one end is connected to pin 4 and the other end to pin 6 The Pol...

Page 5: ...r J7 and therefore do not have the OVERRIDE mode feature Controlling the FDHC 100 from the Override Input is accomplished by connecting a specific resistance to select a specific operation The table below defines the operations and their associated resistance See Special Applications for details on using the Override Input for an Auto Manual Station RESISTANCE OPERATION 4 3K ohms OFF 3 3K ohms 5 L...

Page 6: ...anual operation of the actuator by using the adjust buttons and without affecting any other settings within the FDHC 100 When the button is pressed the motor winding connected to J1 1 is turned on while the button turns on the J1 3 winding Whether the actuator moves toward the open or closed position depends on which motor winding is connected to J1 1 and J1 3 The POT CAL feature provides an indic...

Page 7: ...TPUT The AUX OPEN OUTPUT function is used to set an optional output setting that is associated with the open position an appropriate relay option module is required to use this output The adjust buttons are used to set the actuator to a desired position Whenever the actuator position falls between the defined open position and the Aux Open position the Aux Open Output indicator will flash Addition...

Page 8: ... OUT CAL function except that the OPEN indicator will flash and the output voltage or current associated with the open position will appear at the option module output Like the closed setting the output can be adjusted to any voltage from 0 to 10V or current from 0 to 20mA and the new setting is then associated with the open position FAULT INDICATOR The FDHC 100 detects various fault conditions th...

Page 9: ...ge set by the CLOSE and OPEN functions ELECTRONIC BRAKE FEATURE The Electronic Brake feature of the FDHC 100 provides highly reliable and accurate braking of the motor and it is a key element in achieving high resolution A mechanical brake can still be implemented without interfering with the FDHC 100 operation Mechanical brakes can be useful for providing a holding brake in the event power to the...

Page 10: ...ding on the heating of the motor While this operation slows down the actuator s operation it does not impact the resolution performance of the FDHC 100 and it prevents disruption of a process due to a thermal switch shutdown OPTION MODULES Various option modules can be plugged into the FDHC 100 option module connector J3 Option modules provide additional features such as position feedback signals ...

Page 11: ... 8 125mA maximum not including option module 5V OUT J2 7 5mA maximum NOTE Do not connect these outputs to other power supplies AC MOTOR OUTPUTS Off state Leakage Current 15mA Maximum Load Current 60 C 5A ENVIRONMENTAL Operating Temperature Range 0 C to 60 C Storage Temperature Range 40 C to 85 C Relative Humidity Range 0 to 90 non condensing CE CERTIFICATION FDHC 100D only EN55011 Class A RF Emiss...

Page 12: ...gh Resolution Controller Configuration and Operation Manual FDHC 100 Configuration Operation Man Rev 0 August 16 2010 12 of 14 Flomatic Corporation Glens Falls NY 12801 Phone 518 761 9797 Fax 518 761 9798 WIRING DIAGRAMS Input Signal Configurations ...

Page 13: ...l High Resolution Controller Configuration and Operation Manual FDHC 100 Configuration Operation Man Rev 0 August 16 2010 13 of 14 Flomatic Corporation Glens Falls NY 12801 Phone 518 761 9797 Fax 518 761 9798 WIRING DIAGRAMS Special Applications ...

Page 14: ...h Resolution Controller Configuration and Operation Manual FDHC 100 Configuration Operation Man Rev 0 August 16 2010 14 of 14 Flomatic Corporation Glens Falls NY 12801 Phone 518 761 9797 Fax 518 761 9798 WIRING DIAGRAMS Special Applications continued ...

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