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Flomatic Smart Card

TM

 

Model FDHC-100 (Digital High-Resolution Controller) 
Configuration and Operation Manual 

 

 
 
 

FDHC-100 Configuration & Operation Man. Rev 0 

August 16, 2010 

6 of 14

 

Flomatic Corporation 
Glens Falls, NY 12801 
Phone (518) 761-9797 
Fax (518) 761-9798 

 
AUTO 

The AUTO function is the normal mode of operation for the FDHC-100; all the other functions are used to 

set up the unit. While in AUTO, the unit can be controlled by various external signals, some of which can 
be selected by the COMMAND INPUT function. When the unit is not in the AUTO mode, all external 

controls described below will be disabled. 

 

Once the 

open 

and 

closed 

positions have been set, the AUTO mode will control the position of the 

actuator according to the command input signal. For an input signal of 0V (for 0-5V or 0-10V input), 1V 

(for 1-5V input), 4.0 mA (for 4-20mA input), or 0% (for a digital input), the FDHC-100 will position the 

actuator to the 

closed 

position as set by the user. Conversely, an input of 10V, 5V, 20mA, or 100% will 

position the actuator to the defined 

open 

position. 

 
When the FDHC-100 is configured to use a 0-5V, 0-10V, 1-5V, or 4-20mA command, the command signal 

should be connected to the appropriate pin on J2 – note that the unused input pin must be left 

unconnected. When the FDHC-100 is configured for a Digital command type, an appropriate 

communications option module must be installed. A communications module may be installed when 
using one of the analog command types and can be used to override the analog command. The AUTO 

indicator will flash whenever the unit is being controlled by the communications module. 

 

MANUAL/FB POT CAL 

The MANUAL/FB POT CAL function allows manual operation of the actuator by using the adjust buttons 

(

)

 

and 

(

)

 without affecting any other settings within the FDHC-100. When the

 

(

)

 

button is pressed, 

the motor winding connected to J1-1 is turned on while the

 

(

button turns on the J1-3 winding.  

Whether the actuator moves toward the 

open 

or 

closed 

position depends on which motor winding is 

connected to J1-1 and J1-3. 

 

The POT CAL feature provides an indication of the feedback potentiometer’s setting.  When the 

MANUAL/POT CAL function is selected, the Manual/Pot Cal indicator will turn on - it may flash or be on 
steady, depending on the actuator position. The indicator will be on steady whenever the FDHC-100 

detects that the feedback potentiometer is at midrange of its rotation. As the actuator moves, causing 

the feedback potentiometer to move away from midrange, the indicator will begin to flash, and the 

indicator will flash at a decreasingly slower rate as the actuator moves further away from midrange. 

 
By using the adjust buttons to position the actuator to mid-stroke (half way point between the desired 

open 

and 

closed 

positions), the feedback potentiometer can then be adjusted until a steady light occurs. 

This insures that the feedback potentiometer has maximum range to reach the 

open 

and 

closed 

positions. 

 

CLOSE 

The CLOSE function is used to set the desired 

closed 

position; however, prior to doing this, the feedback 

potentiometer should be checked for optimum position (see MANUAL/POT CAL), and the limit switches 

should be set outside of the operating range (see STALL DETECTION FEATURE).  In the CLOSE function, 

the adjust buttons are used to set the actuator to any desired position, and upon pressing the MODE 
button (to select the next function, OPEN), the FDHC-100 will retain the setting as the defined 

closed 

position.  Upon selecting the CLOSE function, the FDHC-100 will begin moving the actuator to the 

Summary of Contents for DHC-100

Page 1: ...fault relay contact or digital communications A wide range of data is accessible through a digital communications module providing additional control or information The unit is of single solid construction and is easily mounted with two screws The FDHC 100 is interchangeable with the AMC and LRC standard size controllers and can be used to upgrade performance for those applications FEATURES Positi...

Page 2: ...guration and Operation Manual FDHC 100 Configuration Operation Man Rev 0 August 16 2010 2 of 14 Flomatic Corporation Glens Falls NY 12801 Phone 518 761 9797 Fax 518 761 9798 OUTLINE FDHC 100 FDHC 100C 117VAC CE ready FDHC 100A FDHC 100D 234VAC FDHC 100B FDHC 100E 24VAC CE ready ...

Page 3: ...D are rated for 234 VAC 10 and the FDHC 100B and FDHC 100E are rated for 24 VAC 10 The unit is easily mounted with 2 screws and is equipped with removable screw terminals that provide for easy field wiring The unit s size mounting and screw terminals are compatible with the AMC 100 AMC 101 and LRC 101 series controllers the FDHC 100 can be used as a direct replacement for those units in nearly any...

Page 4: ...input or output 4 20mA transmitter ACTUATOR J1 The actuator motor and feedback potentiometer are connected to J1 as shown in the Block Diagram The Motor Neutral wire must be connected to pin 2 while one motor winding is connected to pin 1 and the other winding to pin 3 The feedback potentiometer wiper must be connected to pin 5 while one end is connected to pin 4 and the other end to pin 6 The Pol...

Page 5: ...r J7 and therefore do not have the OVERRIDE mode feature Controlling the FDHC 100 from the Override Input is accomplished by connecting a specific resistance to select a specific operation The table below defines the operations and their associated resistance See Special Applications for details on using the Override Input for an Auto Manual Station RESISTANCE OPERATION 4 3K ohms OFF 3 3K ohms 5 L...

Page 6: ...anual operation of the actuator by using the adjust buttons and without affecting any other settings within the FDHC 100 When the button is pressed the motor winding connected to J1 1 is turned on while the button turns on the J1 3 winding Whether the actuator moves toward the open or closed position depends on which motor winding is connected to J1 1 and J1 3 The POT CAL feature provides an indic...

Page 7: ...TPUT The AUX OPEN OUTPUT function is used to set an optional output setting that is associated with the open position an appropriate relay option module is required to use this output The adjust buttons are used to set the actuator to a desired position Whenever the actuator position falls between the defined open position and the Aux Open position the Aux Open Output indicator will flash Addition...

Page 8: ... OUT CAL function except that the OPEN indicator will flash and the output voltage or current associated with the open position will appear at the option module output Like the closed setting the output can be adjusted to any voltage from 0 to 10V or current from 0 to 20mA and the new setting is then associated with the open position FAULT INDICATOR The FDHC 100 detects various fault conditions th...

Page 9: ...ge set by the CLOSE and OPEN functions ELECTRONIC BRAKE FEATURE The Electronic Brake feature of the FDHC 100 provides highly reliable and accurate braking of the motor and it is a key element in achieving high resolution A mechanical brake can still be implemented without interfering with the FDHC 100 operation Mechanical brakes can be useful for providing a holding brake in the event power to the...

Page 10: ...ding on the heating of the motor While this operation slows down the actuator s operation it does not impact the resolution performance of the FDHC 100 and it prevents disruption of a process due to a thermal switch shutdown OPTION MODULES Various option modules can be plugged into the FDHC 100 option module connector J3 Option modules provide additional features such as position feedback signals ...

Page 11: ... 8 125mA maximum not including option module 5V OUT J2 7 5mA maximum NOTE Do not connect these outputs to other power supplies AC MOTOR OUTPUTS Off state Leakage Current 15mA Maximum Load Current 60 C 5A ENVIRONMENTAL Operating Temperature Range 0 C to 60 C Storage Temperature Range 40 C to 85 C Relative Humidity Range 0 to 90 non condensing CE CERTIFICATION FDHC 100D only EN55011 Class A RF Emiss...

Page 12: ...gh Resolution Controller Configuration and Operation Manual FDHC 100 Configuration Operation Man Rev 0 August 16 2010 12 of 14 Flomatic Corporation Glens Falls NY 12801 Phone 518 761 9797 Fax 518 761 9798 WIRING DIAGRAMS Input Signal Configurations ...

Page 13: ...l High Resolution Controller Configuration and Operation Manual FDHC 100 Configuration Operation Man Rev 0 August 16 2010 13 of 14 Flomatic Corporation Glens Falls NY 12801 Phone 518 761 9797 Fax 518 761 9798 WIRING DIAGRAMS Special Applications ...

Page 14: ...h Resolution Controller Configuration and Operation Manual FDHC 100 Configuration Operation Man Rev 0 August 16 2010 14 of 14 Flomatic Corporation Glens Falls NY 12801 Phone 518 761 9797 Fax 518 761 9798 WIRING DIAGRAMS Special Applications continued ...

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