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Section 1.0 Pre-Installation Requirements 

 

1.1 Masonry & Zero Clearance Requirements 

 
The masonry fireplace must meet the minimum code requirements, or NFPA 211 or the equivalent for a 
safe installation.  Contact your local Building Inspector for requirements in your area.  An inspection of 
the fireplace should include the following: 
 

1. 

CONDITION OF THE FIREPLACE AND CHIMNEY:

  Examine the masonry fireplace and 

chimney prior to installation to determine that they are free from cracks, loose mortar, creosote 
deposits, blockage, or other signs of deterioration.  If evidence of deterioration is noted, the fireplace 
or chimney should be upgraded prior to installation. 

 

2. 

ZERO CLEARANCE OR METAL HEATFORM FIREPLACE:

  These fireplaces and chimneys 

must meet the conditions above, and the factory built zero clearance fireplace must be listed.  They 
must be suitable for use with solid fuel.  The chimney must be at least 1" (25mm) larger in diameter 
to accommodate a required continuous stainless steel liner running from the flue collar to the top of 
the chimney termination. 

 

Only readily detachable parts that are easily replaced, such as damper parts, screens, doors, and side 
and back refractory panels, are to be removed from the fireplace.  These parts must be stored nearby 
and available for retrofit if the insert is ever removed.  Removal of any parts which render the 
fireplace unfit for use with solid fuel requires the fireplace to be permanently labeled by the installer 
as being no longer suitable for solid fuel until the removed parts are replaced and the fireplace is 
restored to its original certified condition. 

 

3. 

CHIMNEY CAPS:

  Mesh type chimney caps must have provision for regular cleaning, or the mesh 

should be removed to eliminate the potential of plugging. 

 

4.

 

LINER:

  The chimney must have an acceptable masonry liner suitable for solid fuel, otherwise a 

continuous stainless steel liner must be installed. 

 

5.

 

ADJACENT COMBUSTIBLES:

  The fireplace should be inspected to make sure that there is 

adequate clearance to combustibles, both exposed combustibles to the top, side, and front as well 
as concealed combustibles, in the chimney and mantel area.  Your local inspector should have 
information on whether older fireplaces are of adequate construction. 

 

6. 

OPENING SIZE:

  Refer to “

Suitable Fireplace Dimensions

”  (Sec. 2.2) for suitable size fireplace 

openings. 
 

NOTE: 

A METAL TAG IS PROVIDED AND IS TO BE FASTENED TO THE BACK WALL 

OF THE FIREPLACE  IF THE FIREPLACE HAS BEEN MODIFIED TO ACCOMMODATE 
THE INSERT. 

Summary of Contents for XTD1.5-I

Page 1: ...CY PHASE II CERTIFIED WOOD INSERTS Verified and tested following ULC S628 and UL 1482 Standards by Manufactured by STOVE BUILDER INTERNATIONAL INC 1700 L on Harmel Qu bec Qu bec G1N 4R9 Tel 418 527 30...

Page 2: ...mage bodily injury or even death Consult your municipal building department or fire officials about restrictions and installations requirements in your area and the need to obtain a permit Keep and sa...

Page 3: ...resh air kit installation instructions 12 Section 3 0 Operation 13 3 1 Safety Information 13 3 2 Fuel 14 3 2 1 Simple Wood Moisture Test 15 3 3 Notes About First Firing 15 3 4 Lighting A Fire 15 3 5 M...

Page 4: ...3 XTD1 5 I Dimensions 9 61 64 20 31 32 6 31 64 13 3 8 8 9 32 15 1 32 8 9 64 20 31 32 2615 16 283 8 6 000 13 7 16 Faceplate fully extended toward the back Faceplate fully extended toward the front...

Page 5: ...4 XTD1 9 I Dimensions 283 8 2615 16 13 7 16 6 000 10 49 64 23 1 32 9 15 13 16 8 61 64 10 57 64 17 11 16 23 3 64 Faceplate fully extended toward the back Faceplate fully extended toward the front...

Page 6: ...ors and side and back refractory panels are to be removed from the fireplace These parts must be stored nearby and available for retrofit if the insert is ever removed Removal of any parts which rende...

Page 7: ...ll provide the best performance as well as compensate for poor draft situations caused by large cross sectional chimneys The insert will not work without a positive seal in the chimney Chimneys constr...

Page 8: ...mm 13 330 mm Shelf B 22 559 mm 22 559 mm Side mantle C 10 254 mm 10 254 mm Top mantel D 29 737 mm 29 737 mm Table 2 1 CLEARANCES COMBUSTIBLE SHELF ADJACENT SIDEWALL H G A SIDE MANTLE TOP MANTLE B C D...

Page 9: ...USA Convert specification to R value k factor is given with a required thickness T in inches R 1 k x T C factor is given R 1 C Example If the floor protector is 4 brick with a C factor of 1 25 over 1...

Page 10: ...mum floor protection for combustible floor materials as specified in this manual Floor protection to the front is to be measured from the fuel loading door opening 5 Flame recommends that you install...

Page 11: ...he room This creates a potential health hazard 3 CONNECTOR INSTALLATION A flue connector may provide acceptable performance however we recommend the use of a chimney liner to ensure satisfactory perfo...

Page 12: ...d side down on a flat soft non abrasive surface 2 Assemble the faceplate trim attaching the mitered corners with the corner brackets see Figure 2 4 3 Line up the holes of the side and top panels and s...

Page 13: ...n the rectangular outlet on the side of the unit by gently removing the material held in place by micro joints Use pliers Note The fresh air intake may be installed on the right or left end side of th...

Page 14: ...e lantern fuel kerosene solvents charcoal lighter fluid or inflammable liquids to start or freshen a fire in the insert Keep all such liquids well away from the insert while it is in use 6 All insert...

Page 15: ...ed vapour barrier and tight fitting windows and or has any powered devices that exhaust house air e There is excessive condensation on windows in the winter f A ventilation system is installed in the...

Page 16: ...uality finish Heating the insert too intensely on the first fire will dull and lighten the colour on overheated areas and cause smoke and odour to be emitted into the room To cure the paint the first...

Page 17: ...partially closed by moving the knob to the left to adjust the intensity of the fire Use Table 3 2 to adjust the draft control to the desired burn rate Draft Settings Burn Rate Draft Setting Low Push...

Page 18: ...d then burn cleanly without smoldering If the fire smolders without flame re establish a hotter fire before moving the air control to the lower setting A yellow flame burning in the top of the firebox...

Page 19: ...d and opened draft controls for a couple of hours Good burning techniques will result in clean glass Hand clean the glass only when the fire is out and the insert is cold A light film can usually be c...

Page 20: ...THE BAFFLE MAY CAUSE UNSAFE AND HAZARDOUS TEMPERATURE CONDITIONS AND WILL VOID THE WARRANTY Contact your local municipal state or provincial fire authority for information on how to handle a chimney f...

Page 21: ...on removal for XTD1 5 I Figure 4 2 Baffle installation removal for XTD1 9 I MIDDLE AND REAR TUBES FRONT BAFFLE SUPPORT FRONT TUBE WOOL WEIGHT INSULATION BLANKET VERMICULITE BAFFLE FRONT BAFFLE SUPPORT...

Page 22: ...ck firebricks first and then the bottom firebricks 2 2 4 2 2 6 5 2 2 1 5 1 1 4 X 2 7 8 X 8 1 2 2 2 1 1 4 X 3 3 16 X 3 9 1 1 4 X 2 3 4 X 8 1 2 2 6 2 7 2 5 2 3 2 3 6 7 1 1 4 X 3 9 X 8 1 2 1 1 4 X 4 1 4...

Page 23: ...a new cotter pin The cotter pin is a hammerlock style and locks into place by hitting the head sharply with a hammer 5 Note that any tube can be replaced without disturbing the baffle Important Notes...

Page 24: ...ith the fan turned off will also damage the fan The fan must not be overheated Do not disassemble the fan ALTERING OR TAMPERING WITH THE FAN WILL VOID THE WARRANTY 4 7 Removal instructions To remove y...

Page 25: ...hr with seasoned cordwood Range Will vary with usage depending on the type and condition of cord wood Shipping Weight 370lbs 168kg Firebox Volume 1 8 cu ft 0 050 m3 Firebox Floor Area 21 x 13 5 8 533...

Page 26: ...wood Range Will vary with usage depending on the type and condition of cord wood Shipping Weight 400lbs 181kg Firebox Volume 2 3 cu ft 0 065 m3 Firebox Floor Area 21 x 16 5 8 533mm x 422mm Door Openin...

Page 27: ...d the wholesale price of the replacement part All parts and labour costs covered by this warranty are limited according to the table below The manufacturer at its discretion may decide to repair or re...

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