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4.18  Maintenance and repairs

These services may only be carried out when the system is shut down or if the expansion automat is not required. The 
pressurisation equipment must be taken out of service and guarded against unintentional re-starting until the maintenance 
work is finished. Note that the safety circuits and data transmissions made whilst shutting down could trigger the safety chain 
or lead to false information. Existing instructions for the heating or cooling unit as a whole must be observed. To stop hydraulic 
components, block the relevant sections and drain them using the safe system water drains through the available drain 
connections, and relieve the pressure.

Caution:

 The maximum system water temperature in conducting components (vessel, pumps, casings, hoses, pipelines, 

peripheral equipment) may reach 70 °C and, in the case of improper operation, may exceed that. This presents a danger of burns 
and/or scalding.

The maximum pressure of system water in conducting components may be equal to the maximum set pressure for the applicable 
safety valve. Vessel, nominal pressure 3 bar, safety valve max. 3 bar; pump unit nominal pressure 6; 10 or 16 bar: 

 

Safety valve max. 6; 10 or 16 bar. Use of eye/face protectors is required if the eyes or face could be injured by flying parts or 
spraying fluids.

To stop electrical equipment (control unit, pumps, valves, peripheral equipment), cut power to the control unit. The power supply 
must remain off for the period of the work.

It is forbidden to alter or use non-original components or replacement parts without authorisation. Such acts may result in serious 
personal injury and endanger operational safety. They will also render any claim for damages against product liability void. 

It is recommended to contact Flamco Customer Service for carrying out these services.

4.19  Obvious misuse

• 

Operation at incorrect voltage and/or frequency. 

• 

Use in inappropriate system designs.

• 

Use of unpermitted installation materials. 

4.20  Other hazards

• 

Overload of construction parts by the presence of unpredictable extreme values.

• 

Operational continuity at risk in the case of changed, non-permissible ambient conditions.

• 

Operational continuity at risk in the case of safety-control parts being taken out of service or malfunctioning.

ENG

Summary of Contents for Flamcomat

Page 1: ...ENG Installation and operating instuction Flamcomat Flamcomat Starter...

Page 2: ...t description 12 5 1 Operating principle 12 5 2 Markings 13 5 3 Type key Pump control unit 15 5 4 Type key Controller unit 15 5 5 Component parts equipment 16 6 Assembly 22 6 1 Setup 22 6 2 Vessel con...

Page 3: ...ible assets Failure to observe the safety regulations and the neglect of other safety measures may lead to the lapse of liability for damages in the event of damage or loss Definitions Operator A natu...

Page 4: ...ist Assembly disassembly repairs maintenance Re commissioning after adding or changing components Inspection Installation and building services HVAC specialist First commissioning of configured contro...

Page 5: ...can stand Note Take all necessary precautions to ensure that the expansion vessel cannot topple over or wobble once it has been unpacked and removed from the pallet Suitable lifting lugs are provided...

Page 6: ...equirements are well fitting clothing and sturdy closed and skidproof footwear Other services require the protective clothing and equipment necessary for the activity in question e g transport and ass...

Page 7: ...log book for scheduling and traceability of measures taken must be kept Tests in line with the German ordinance on operational safety BetrSichV June 2015 Pressure equipment vessels 14 15 Category see...

Page 8: ...e for the applicable safety valve Vessel nominal pressure 3 bar safety valve max 3 bar pump unit nominal pressure 6 10 or 16 bar Safety valve max 6 10 or 16 bar Use of eye face protectors is required...

Page 9: ...arefully pumped into the system from the water mains This water will be de aerated by pressure loss and the PALL rings before entering the vessel 3 Full power By storing an increasing amount of water...

Page 10: ...ort circuit current A Drawing number Type Amersfoortseweg 9 3751 LJ Bunschoten the Netherlandse Name plate Control unit System Flow module connection to return line of the heating or cooling system vo...

Page 11: ...rotz Netztrennung kann an den Klemmen 12 13 14 16 17 eine Spannung von 250VAC anliegen 2 4 V s i g n a l s i g n a l 2 3 4 5 _ 2 4 V s i g n a l 6 7 2 4 V s i g n a l 2 4 V s i g n a l 1 8 9 pw m 10 1...

Page 12: ...iveau Level content ohmic load Ohmic load resistance option not applicable pressure Pressure pwm Impulse water meter optional ps Pressure switch level switch min level top up pump optional refill drai...

Page 13: ...l wire 1 8 Signal wire level sensor 1 10 Markings for pump and valve connection 1 4 Lifting hook load suspension for transport 1 9 Lockshield valve for condensate drainage 2 Connection assembly pre in...

Page 14: ...FM 018 V01 15 3 6 3 16 3 16 3 9 3 22 3 19 3 14 3 8 3 7 3 2 3 5 3 14 3 9 3 2 3 1 3 12 3 10 3 8 3 7 A B 3 1 3 13 3 11 MP M 2 50 MM Fig FM 018 V01 15 3 22 3 19 3 3 3 16 3 14 3 2 3 23 3 1 3 9 3 12 3 10 3...

Page 15: ...22 3 19 3 3 3 9 3 14 3 16 3 1 3 2 3 12 3 10 3 8 3 7 3 13 3 11 3 8 3 7 DP10 1 50 D10 3 22 3 19 3 3 3 2 3 1 3 14 3 9 3 16 3 12 3 10 3 8 3 7 MP20 2 50 M20 3 4 3 16 3 9 3 14 3 22 3 19 3 3 3 9 3 14 3 16 3...

Page 16: ...18 3 21 DP60 1 50 D60 3 22 3 20 3 2 3 16 3 1 3 14 3 9 3 12 3 10 3 8 3 3 3 7 MP80 1 50 M80 3 22 3 19 3 3 3 2 3 16 3 14 3 1 3 9 3 12 3 10 3 8 3 7 3 4 3 1 3 14 3 16 3 2 3 9 3 13 3 11 3 8 3 7 3 18 3 21 3...

Page 17: ...eted LED green on The terminal is on the SPC is connected to the SPC terminal LED red on system error identical to pos 23 16 Microfuse F1 16A T equipment protection 17 Microfuse F2 400 mA T additional...

Page 18: ...21 SPCx hw 1 2 Fig FM 027 V01 15 Screw type cable connectors Standard equipment level Screw type cable connectors Maximum equipment level ENG...

Page 19: ...und on which it is erected do not use any sort of fastening which can adversely affect the vessel e g sinking the feet into concrete or lime welding of the vessel or its feet clamps and ties on the bo...

Page 20: ...is required in the vicinity of the Flamcomat equipment Install a drain funnel and if necessary a drain pipe for the backflow preventer When a discharge pipe is connected to the safety valve the conne...

Page 21: ...ppendix 3 The mains connection to be provided via a CEE plug socket combination with load switching ability It should be a snap on type to avoid unintended disconnections For units with a total rated...

Page 22: ...red language in point 4 of the main menu Depending on the inital configuration in the start menu Point 9 5 and 9 6 will appear instead of 9 7 Then the Flamcomat basic vessel shall be selected based up...

Page 23: ...e vessel draining and re filling later in this document Example 1 Max design temp 50 C Max fill level 92 Water feed top up 12 Min design temp 10 C Example 3 Max design temp 25 C Max fill level 92 Wate...

Page 24: ...unit pumps valves not ON Vessel content 0 error min priming water ON error no 19 10 top up valve 230v self monitoring ON No impulse water meter top up time 1 minute Gas sensor enabled degasification...

Page 25: ...gassing Interval assignment 7 5 Clarification of menu icons Vessel calibration with value outside of the upper range empty vessel rule out malfunctions align vessel repeat calibration Vessel calibrati...

Page 26: ...Quantity has been used up potential errors Notes Error no 55 61 31 consequential error error no 19 Valve zero potential on Valve zero potential on Pump 230V 1 on Pump 230V 1 on Signal 230V 1 on Signa...

Page 27: ...s of incorrect set up conditions are incorrect or no longer applicable design outdated equipment incorrect installation and inadmissible operational parameters Group error message menu line no Error d...

Page 28: ...or no 8 execution without top up feature insufficient initial filling or as consequence of error no 22 27 check top up functioning leaks in equipment system lay out if necessary re fill manually bewar...

Page 29: ...r OFF when error is resolved and reset 30 minutes 15 Motor runtime of motor 2 exceeded see error no 15 30 minutes 16 8 4 8 Motor protection Off SPCx lw no current value after signal Motor ON 0 0 A SPC...

Page 30: ...alve in incorrect position or not functioning properly motor 3 1 with insufficient or defective pump capacity Exception Signal line is not installed or is missing water meter without function check el...

Page 31: ...After long periods of downtime If this downtime was planned or scheduled turn OFF the control unit and close off the lockshield valves to the system and the isolating valve to the top up line After th...

Page 32: ...s check the exterior for damage deformation or corrosion and restore to operational readiness Safety valve 3 16 Function check To be carried out manually by trained and certified personnel This requir...

Page 33: ...p connections should be closed off Caution water areas should first be made pressureless and empty when the destination or re use of system water should be designated in conformity with the applicable...

Page 34: ...ale N de s rie litres bar bar Type Typ Serial No Serien Nr Nominal volume Nenninhalt Permissible working overpressure Zul ssiger Betriebs berdruck Test overpressure Pr f berdruck Permissible working t...

Page 35: ...generator Supply temperature 105 C 1 Return temperature 70 C Minimum pressure limiter 2 Lockshield valve with draining Fig FM 041 V01 15 Main vessel Flamcomat starter Distance system supply system dis...

Page 36: ...165 35 27 200 484 600 1560 1081 1 165 31 42 300 600 600 1596 1451 1 165 41 56 400 790 790 1437 1293 1 165 62 76 500 790 1587 1 165 70 600 790 790 1737 1653 1 165 77 97 800 790 2144 1 165 92 1000 790 2...

Page 37: ...1 1 4 F 1 2 29 DP 2 3 50 D02 G3 974 603 452 1 M 1 1 4 F 1 2 45 DP 10 1 50 D10 G3 974 583 452 1 M 1 1 4 F 1 2 61 DP 20 2 50 D20 G3 974 620 446 1 M 1 1 4 F 1 2 61 DP 60 1 50 D60 G3 974 594 444 1 M 1 1...

Page 38: ...den M10 1 50 M20 2 50 M02 9 9 M02 6 0 M02 4 5 Setting values Operating pressure P A bar Fig FM 045 V01 15 Setting values manual regulated valve M02 after pump see paragrapgh Component parts equipment...

Page 39: ...4 0 75 16 IP54 MP 20 2 50 M20 G3 230 V 1 N PE 50 Hz 7 2 1 1 16 IP54 MP 60 1 50 M60 G3 230 V 1 N PE 50 Hz 7 4 1 1 16 IP54 MP 80 1 50 M80 G3 400 V 3 N PE 50 Hz 3 4 1 5 16 IP54 MP 100 1 50 M100 400 V 3...

Page 40: ...INS Connector x1 Connector x1 Connector x1 Sockets x2 Sockets x2 Sockets x2 bl ye gn bn bl ye gn bn bl ye gn bn sw 1 sw 2 sw 3 ye gn sw 1 sw 2 sw 3 ye gn Connector x1 Connector x1 Sockets x2 Sockets x...

Page 41: ...ebene Gegenstand der Erkl rung erf llt die einschl gigen Harmonisierungsrechtsvorschriften der Union Machinery Directive Maschinenrichtlinie 2006 42 EC Pressure Equipment Directive Druckger te Richtli...

Page 42: ...No part of this publication may be reproduced or published in any way without explicit permission and mention of the source The data listed are solely applicable to Flamco products Flamco B V shall a...

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