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14

Installation and  

operating instructions

FLAMCO-FILL PE INSTALLATION AND OPERATING INSTRUCTIONS

TP.04/02/09.EN 

Edition 2009 / EXP

 

Maintenance and troubleshooting

 

The water and the contact surfaces can be 70 °C or more. 

• 

   Wear the required protective clothing. 

• 

   The floor can be wet or greasy. Wear protective shoes.

• 

 

7.1 

Before maintenance

There can be life voltage on the terminal 

bars even when the main power supply is 

disconnected. Make sure all external power 

supplies (e.g. external refill equipment) are 

also disconnected from the automat.

A

Remove the side cover (A) to gain access to the 

internal parts. Both left and right covers can be 

removed.

Release the pressure of the water compartment before maintenance.

 

7.2 

After a power failure

The programmed parameters of the controller do not change after a power failure. The SCU-unit (the 

clocktimer) has backup power for about one week.

Check the condition of the automat for integrity after a power failure.

• 

 

7.3 

Maintenance interval

 

 

Confirm maintenance in the service menu.

Interval

Component

Activity

Annually

Fill-PE

Check leak tightness of joints, pumps and screw 

connections.

If necessary, seal or tighten the screw connections.

Every year before the peak period

On-site dirt trap in 
the feed line

Clean the guards

 

7.4 

Change the automat for water treatment

Switch off water treatment in the equipment menu and change the module.

• 

Adjust the capacity in the parameter menu.

• 

Switch on “water treatment” in the equimpent menu.

• 

Summary of Contents for Fill-PE

Page 1: ...Flamco www flamcogroup com TP 04 02 09 EN Edition 2009 EXP Flamco Fill PE Installation and operating instructions...

Page 2: ...emperature 3 2 6 Signs on the automat 4 3 Description 5 3 1 Component overview 5 3 2 Controller SCU 6 3 3 Working principle 6 4 Transport and storage 7 4 1 Transport 7 4 2 Storage 7 5 Installation 8 5...

Page 3: ...co shall not be liable for any losses arising from the non observance of safety conditions or as a consequence of the disregard of standard precautionary measures when performing such services as tran...

Page 4: ...mperature Permissible working overpressure zul ssiger Betriebsdruck Manufacturer No Herstell Nr Nachspeiseautomat flamco FILL PE Flamco A B C On the automat the following product information can be fo...

Page 5: ...9 3 Description 3 1 Component overview No Description 1 Inspection opening breaktank 2 Joint for pipe HT DN40 at overflow 3 Impulse water counter 4 Feed joint R 5 System joint G 6 Controller SCU with...

Page 6: ...that is stored in a breaktank The controller will switch OFF the pump after an adjustable pressure difference is reached The refill time and amount is protected and can be adjusted as welI Level contr...

Page 7: ...e pallets and are fully assembled Identify the items that are missing or not correctly delivered Read the general terms and conditions in the shipping papers Transport the pallets horizontally Lift th...

Page 8: ...ting and certification bodies prior to the launch of the system 5 2 Ambient conditions 1 m 0 5 m 1 3 1 7 m 80 0 C 40 C KW 01 2008 STAG GmbH 39307 Genthin 30 C Zulauf 10 bar max Betriebstemperatur Perm...

Page 9: ...lation line of the system and the supply line is DN 15 Connect the installation line of the system DN 40 Connect the drain overflow 5 5 Electrical installation Even if isolated from the mains there ca...

Page 10: ...ctronic control unit SDS D Flamco C A B D External e g M K U Refill 230 V External refill for potential free contact INPUT INPUT 1 3 Nominal current A unit Fuse wiring connector A Nominal voltage Prot...

Page 11: ...ressure Special system press Liter Puls Water treatment Filling quantity Time Date Other Other internal ID Number Language Litres counter Water treatment Control mode Operating mode Sensor Motor prote...

Page 12: ...on P 8 8 bar Auto Liter 100 2 sec Hold down the navigation wheel for two seconds to go to the process display whatever the cursor position P 8 8 bar Auto Liter 100 P 8 8 bar Auto Liter 100 In case of...

Page 13: ...36 00 Save 3 sec Time and date Language Zero Setting Control mode Language Filling pressure Start Back Press controlled Level controlled G5 3 Water treatment Litre pulse Special syst press F4 menu onl...

Page 14: ...be removed Release the pressure of the water compartment before maintenance 7 2 After a power failure The programmed parameters of the controller do not change after a power failure The SCU unit the...

Page 15: ...the impulse water counter Extend adjusted value for reaction time of the impulse water counter If necessary change impulse water counter 6 Pressure increase amount The pressure increase amount was ref...

Page 16: ...ly filled yet Solve leakage Check adjusted value Re activate filling mode 16 Change module Amount of the water treatment module exceeded A Module capacity of the water treatment exhausted Change modul...

Page 17: ...INSTALLATION AND OPERATING INSTRUCTIONS TP 04 02 09 EN Edition 2009 EXP 8 Disposal Comply with local legislations OFF 1 OFF 230 V 2 Make sure the system power switch is OFF Disconnect the power suppl...

Page 18: ...10 bar System pressure 1 9 bar Volume flow max 210 l h Temperature range supply 0 C 30 C Electrical data Supply voltage 230 V 50 Hz Power input 0 3 kW Mains fuse 230 V 10 A slow Load capacity collecti...

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