flamco Fill-PE Installation And Operating Instructions Manual Download Page 15

15

Installation and  

operating instructions

FLAMCO-FILL PE INSTALLATION AND OPERATING INSTRUCTIONS

TP.04/02/09.EN 

Edition 2009 / EXP

 

 

7.5 

Error messages

Nr.

Message

Description

Reset

Possible cause

Troubleshooting

1

Minimum pressure 

alarm

The system pressure reached the lo-

wer alarm limit. The lower alarm limit 

is the adjusted value [pON] minus 

[Min. alarm distance pON].

A

• Leakage.

• Inflow pressure too low.

• Pressure retaining adjusted wrongly.

• Solve leakage.

• Increase feed pressure.

• Check adjustments of pressure 

retaining.

2

Maximum pressure 

alarm

The system pressure reached the 

upper alarm limit. The upper alarm li-

mit is the adjusted value [pSV] minus 

[Max. alarm distance pSV].

A

• Pump does not switch off.

• The reaction pressure pSV of the 

safety valve is adjusted too low.

• Check pump switch-off.

• Check the adjusted value for pSV.

• Check pre-pressure.

3

Protection against 

dry running

Run-dry sensor delivers signal, 

danger of running dry.

B

• System separation box empty.

• Inflow pressure too low.

• Dirt trap blocked.

• Sensor not electrically attached.

• Check supply.

• Increase feed pressure.

• Clean dirt trap.

• Open stop valve.

• Electrically attach the sensor.

5

Inflow amount too 

low

Impulse water counter does not 

provide water on refilling request.

A

Impulses of impulse water counter are 

missing because:

• not electrically attached;

• Adjusted value for reaction time of the 

impulse water counter is too low;

• Impulse water counter defective.

• Electrically attach the impulse water 

counter.

• Extend adjusted value for reaction 

time of the impulse water counter.

• If necessary, change impulse water 

counter.

6

Pressure increase 

amount

The pressure increase amount was 

refilled. However, the system pressu-

re did not rise by at least 0.1 bar.

A

• Pump does not start.

• Water intake too low.

• Wrong adjusted value.

• Increase feed amount.

• Increase adjusted value.

7

Pressure increase 

time

The system did not rise by at least 

0.1 bar within the pressure increase 

time.

A

• Pump does not start.

• Water intake too low.

• Wrong adjusted value.

• Increase feed amount.

• Increase adjusted value.

• Check, if magnet valve switches.

9

Pump feed error

Refilling process without request.

A

• Pump does not switch off.

• Water counter impulses without pump 

request.

• Check controller.

• Check electrical joints.

10

Interval of cycles

Minimum interval between two refil-

ling cycles shortened.

A

• Interval times of the system go below 

limit.

• Leakage in the system.

• Check adjusted value.

• Solve leakage.

11

Number of cycles

Maximum number of refilling cycles 

within a time frame exceeded.

A

• Too many refilling requests within the 

time frame.

• Leakage in the system.

• Check adjusted value.

• Solve leakage.

12

Amount limit

Maximum amount for a refilling cycle 

exceeded.

A

• Leakage in the system.

• Adjustment value for amount limitation 

too low.

• Remove leakage.

• Check adjusted value.

13

Run-time limit

Maximum time for a refilling cycle 

exceeded.

A

• Leakage in the system.

• Adjustment value for time limitation 

too low.

• Solve leakage.

• Check adjusted value.

A: 

Necessary, reset possible within normal use (control restarts after resetting).

B: 

No duty, automatic reset within normal use.

Summary of Contents for Fill-PE

Page 1: ...Flamco www flamcogroup com TP 04 02 09 EN Edition 2009 EXP Flamco Fill PE Installation and operating instructions...

Page 2: ...emperature 3 2 6 Signs on the automat 4 3 Description 5 3 1 Component overview 5 3 2 Controller SCU 6 3 3 Working principle 6 4 Transport and storage 7 4 1 Transport 7 4 2 Storage 7 5 Installation 8 5...

Page 3: ...co shall not be liable for any losses arising from the non observance of safety conditions or as a consequence of the disregard of standard precautionary measures when performing such services as tran...

Page 4: ...mperature Permissible working overpressure zul ssiger Betriebsdruck Manufacturer No Herstell Nr Nachspeiseautomat flamco FILL PE Flamco A B C On the automat the following product information can be fo...

Page 5: ...9 3 Description 3 1 Component overview No Description 1 Inspection opening breaktank 2 Joint for pipe HT DN40 at overflow 3 Impulse water counter 4 Feed joint R 5 System joint G 6 Controller SCU with...

Page 6: ...that is stored in a breaktank The controller will switch OFF the pump after an adjustable pressure difference is reached The refill time and amount is protected and can be adjusted as welI Level contr...

Page 7: ...e pallets and are fully assembled Identify the items that are missing or not correctly delivered Read the general terms and conditions in the shipping papers Transport the pallets horizontally Lift th...

Page 8: ...ting and certification bodies prior to the launch of the system 5 2 Ambient conditions 1 m 0 5 m 1 3 1 7 m 80 0 C 40 C KW 01 2008 STAG GmbH 39307 Genthin 30 C Zulauf 10 bar max Betriebstemperatur Perm...

Page 9: ...lation line of the system and the supply line is DN 15 Connect the installation line of the system DN 40 Connect the drain overflow 5 5 Electrical installation Even if isolated from the mains there ca...

Page 10: ...ctronic control unit SDS D Flamco C A B D External e g M K U Refill 230 V External refill for potential free contact INPUT INPUT 1 3 Nominal current A unit Fuse wiring connector A Nominal voltage Prot...

Page 11: ...ressure Special system press Liter Puls Water treatment Filling quantity Time Date Other Other internal ID Number Language Litres counter Water treatment Control mode Operating mode Sensor Motor prote...

Page 12: ...on P 8 8 bar Auto Liter 100 2 sec Hold down the navigation wheel for two seconds to go to the process display whatever the cursor position P 8 8 bar Auto Liter 100 P 8 8 bar Auto Liter 100 In case of...

Page 13: ...36 00 Save 3 sec Time and date Language Zero Setting Control mode Language Filling pressure Start Back Press controlled Level controlled G5 3 Water treatment Litre pulse Special syst press F4 menu onl...

Page 14: ...be removed Release the pressure of the water compartment before maintenance 7 2 After a power failure The programmed parameters of the controller do not change after a power failure The SCU unit the...

Page 15: ...the impulse water counter Extend adjusted value for reaction time of the impulse water counter If necessary change impulse water counter 6 Pressure increase amount The pressure increase amount was ref...

Page 16: ...ly filled yet Solve leakage Check adjusted value Re activate filling mode 16 Change module Amount of the water treatment module exceeded A Module capacity of the water treatment exhausted Change modul...

Page 17: ...INSTALLATION AND OPERATING INSTRUCTIONS TP 04 02 09 EN Edition 2009 EXP 8 Disposal Comply with local legislations OFF 1 OFF 230 V 2 Make sure the system power switch is OFF Disconnect the power suppl...

Page 18: ...10 bar System pressure 1 9 bar Volume flow max 210 l h Temperature range supply 0 C 30 C Electrical data Supply voltage 230 V 50 Hz Power input 0 3 kW Mains fuse 230 V 10 A slow Load capacity collecti...

Reviews: