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3

Installation and  

operating instructions

FLAMCO-FILL PE INSTALLATION AND OPERATING INSTRUCTIONS

TP.04/02/09.EN 

Edition 2009 / EXP

  1 

General

 

1.1 

About this manual

This manual includes technical specifications, instructions and explanations that helps to use this automat safely.  

Read and understand all the instructions before you transport, install, commission, restart, operate or maintain the 

automat.

 

1.2 

Other supplied documentation

General information of additional components, such as the pump and the sensors, is included in this manual. If 

additional documentation is supplied, also follow the instructions in those.

 

1.3 

Use of Flamco products

According to order or execution complementary documentations can be added. Follow the positions performed 

in the dispatch papers.

 

1.4 

Further help and information

Contact your local supplier for additional services as:

 Training

• 

Maintenance agreements.

• 

 Service contracts.

• 

 Repairs and improvements.

• 

  2 

Safety

 

2.1 

Intended use

The automat is suitable for closed heating and air conditioning systems:

in which losses of system water are to be refilled;

• 

are to be filled for the first time.

• 

 

 

2.2 

Important information

The automat has safety devices intended to prevent injury and damage. Use the automat in the following way:

Have the installation be carried out by qualified personnel.

• 

 Comply with local legislation and guidelines.

• 

 Do not make modifications to the automat without prior written permission of Flamco.

• 

 Make sure that all automat covers and doors are closed when operating the automat.

• 

 Do not touch live voltage. The sensor units and the capacity pressure sensors operate with extra low safety 

• 

voltage.

Flamco shall not be liable for any losses arising from the non-observance of safety conditions or as a 

consequence of the disregard of standard precautionary measures when performing such services as transport, 

installation, commissioning, re-starting, operation, maintenance, testing and repair, even in the event that these 

are not expressly described in these instructions.

 

2.3 

Signs in this manual

 

Identifies a hazard that could lead to personal 

injury including death/damage to the 

automat, damage to other equipment and/or 

environmental pollution.

Identifies an electric hazard that could 

lead to personal injury including death/

damage to the automat, damage to other 

equipment and/or environmental pollution.

 

Earthing

Important information.

 

2.4 

Specifications

The construction of the automat is designed in accordance with the norms DIN EN 1717 and DIN 1988.

 

2.5 

Safety devices

The automat does not contain any safety components that prevent that the operation pressure and the 

operation temperature range are exceeded or go below a limit. Install components for the limitation of 

pressure and temperature in the system.

 

2.5.1  Avoiding excessive pressure

Appropriate safety valves that prevent that the maximum operation pressure is exceeded:

Open not later than the maximum allowable working pressure is reached.

• 

Can conduct the occurring volume flow (including the maximum possible refilling volume) up to the 1.1-fold 

• 

of the maximum operation pressure;

Have a proven reliability or are certified.

• 

Do not narrow the inlet or outlet piping of the safety valve.

 

2.5.2  Avoiding excessive temperature

Appropriate safety components:

Guarantee that the operation temperature range is not exceeded at any point of the system;

• 

Are approved and tested on operation safety.

• 

 

Activate the pressure and temperature safety devices and check them regular on proper working.

Summary of Contents for Fill-PE

Page 1: ...Flamco www flamcogroup com TP 04 02 09 EN Edition 2009 EXP Flamco Fill PE Installation and operating instructions...

Page 2: ...emperature 3 2 6 Signs on the automat 4 3 Description 5 3 1 Component overview 5 3 2 Controller SCU 6 3 3 Working principle 6 4 Transport and storage 7 4 1 Transport 7 4 2 Storage 7 5 Installation 8 5...

Page 3: ...co shall not be liable for any losses arising from the non observance of safety conditions or as a consequence of the disregard of standard precautionary measures when performing such services as tran...

Page 4: ...mperature Permissible working overpressure zul ssiger Betriebsdruck Manufacturer No Herstell Nr Nachspeiseautomat flamco FILL PE Flamco A B C On the automat the following product information can be fo...

Page 5: ...9 3 Description 3 1 Component overview No Description 1 Inspection opening breaktank 2 Joint for pipe HT DN40 at overflow 3 Impulse water counter 4 Feed joint R 5 System joint G 6 Controller SCU with...

Page 6: ...that is stored in a breaktank The controller will switch OFF the pump after an adjustable pressure difference is reached The refill time and amount is protected and can be adjusted as welI Level contr...

Page 7: ...e pallets and are fully assembled Identify the items that are missing or not correctly delivered Read the general terms and conditions in the shipping papers Transport the pallets horizontally Lift th...

Page 8: ...ting and certification bodies prior to the launch of the system 5 2 Ambient conditions 1 m 0 5 m 1 3 1 7 m 80 0 C 40 C KW 01 2008 STAG GmbH 39307 Genthin 30 C Zulauf 10 bar max Betriebstemperatur Perm...

Page 9: ...lation line of the system and the supply line is DN 15 Connect the installation line of the system DN 40 Connect the drain overflow 5 5 Electrical installation Even if isolated from the mains there ca...

Page 10: ...ctronic control unit SDS D Flamco C A B D External e g M K U Refill 230 V External refill for potential free contact INPUT INPUT 1 3 Nominal current A unit Fuse wiring connector A Nominal voltage Prot...

Page 11: ...ressure Special system press Liter Puls Water treatment Filling quantity Time Date Other Other internal ID Number Language Litres counter Water treatment Control mode Operating mode Sensor Motor prote...

Page 12: ...on P 8 8 bar Auto Liter 100 2 sec Hold down the navigation wheel for two seconds to go to the process display whatever the cursor position P 8 8 bar Auto Liter 100 P 8 8 bar Auto Liter 100 In case of...

Page 13: ...36 00 Save 3 sec Time and date Language Zero Setting Control mode Language Filling pressure Start Back Press controlled Level controlled G5 3 Water treatment Litre pulse Special syst press F4 menu onl...

Page 14: ...be removed Release the pressure of the water compartment before maintenance 7 2 After a power failure The programmed parameters of the controller do not change after a power failure The SCU unit the...

Page 15: ...the impulse water counter Extend adjusted value for reaction time of the impulse water counter If necessary change impulse water counter 6 Pressure increase amount The pressure increase amount was ref...

Page 16: ...ly filled yet Solve leakage Check adjusted value Re activate filling mode 16 Change module Amount of the water treatment module exceeded A Module capacity of the water treatment exhausted Change modul...

Page 17: ...INSTALLATION AND OPERATING INSTRUCTIONS TP 04 02 09 EN Edition 2009 EXP 8 Disposal Comply with local legislations OFF 1 OFF 230 V 2 Make sure the system power switch is OFF Disconnect the power suppl...

Page 18: ...10 bar System pressure 1 9 bar Volume flow max 210 l h Temperature range supply 0 C 30 C Electrical data Supply voltage 230 V 50 Hz Power input 0 3 kW Mains fuse 230 V 10 A slow Load capacity collecti...

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