Fischer Panda 15000i PMS Manual Download Page 6

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Seite/Page 6 Inhalt/Contens

4.5.16

Inhalt / Contens

Verifying the starter battery and (if necessary) the battery bank..................................................... .... 83
7.8.1

Battery ............................................................................................................................ .... 83
7.8.1.1

Check battery and cable connections .............................................................. .... 83

7.8.1.2

Check electrolyte level ..................................................................................... .... 83

7.8.1.3

Check electrolyte density ................................................................................. ..... 84

7.9

Ventilating the fuel system .............................................................................................................. .... 84
7.9.1

Replacement of the fuel filter .......................................................................................... .... 86
7.9.1.1

Optional fuel filter with sight glass .................................................................... .... 86

7.10 Checking the water separator in the fuel supply ............................................................................. .... 87

7.11 Replacing the V-belt at Kubota 02/03/05 series.............................................................................. .... 88

7.11.1

Replace the air filter mat ................................................................................................. .... 89

7.11.2

Alternative replacement of the air filter mat with pull out holder ..................................... .... 90

7.11.3

Alternative replacement of the air filter at housing with snap fasteners .......................... ..... 92

7.11.4

First filling and ventilation of the internal cooling water circuit ........................................ .... 93
7.11.4.1 Anti-freeze in the cooling water circuit.............................................................. .... 94

7.11.5

Temperature check for controlling the cooling water circuit ............................................ .... 94

7.11.6

The Raw water circuit ..................................................................................................... .... 95

7.12 The raw water circuit ....................................................................................................................... .... 95

7.12.1

Clean raw water filter ...................................................................................................... .... 95

7.13 Causes with frequent impeller waste .............................................................................................. .... 95

7.13.1

Replacement of the impeller ........................................................................................... ..... 97

8 Generator Failure .................................................................................................................................... ..... 99

8.1

Personal requirements .................................................................................................................... .... 99

8.2

Safety instructions for this chapter .................................................................................................. .... 99

8.3

Tools and measuring instruments ................................................................................................... .. 101

8.4

Overloading the generator .............................................................................................................. .. 101
8.4.1

Low generator-output voltage ......................................................................................... ... 102

8.5

Starting problems ............................................................................................................................ .. 102

8.6

Starting Problems ........................................................................................................................... .. 102
8.6.1

Fuel Solenoid Valve (optional) ........................................................................................ .. 102

8.6.2

Failure Bypass Switch .................................................................................................... .. 102

8.6.3

Stop solenoid .................................................................................................................. .. 103

8.7

Troubleshooting table ..................................................................................................................... .. 104

9 Tables ....................................................................................................................................................... ... 105

9.1

Troubleshooting .............................................................................................................................. .. 105

9.2

Technical data................................................................................................................................. .. 107
9.2.1

Technical Data Engine .................................................................................................... .. 107

9.3

Technical data................................................................................................................................. .. 107

9.4

Diameter of conduits ....................................................................................................................... .. 108

9.5

Cable cross section......................................................................................................................... .. 109

9.6

Engine oil ........................................................................................................................................ .. 109
9.6.1

Engine oil classification ................................................................................................... .. 109
9.6.1.1

Operating range: .............................................................................................. .. 109

9.6.1.2

Quality of oil:..................................................................................................... .. 109

9.7

Coolant specifications ..................................................................................................................... .. 110
9.7.1

Coolant mixture ratio ....................................................................................................... .. 111

Summary of Contents for 15000i PMS

Page 1: ...Panda_15000i_System_eng R06 4 5 16 Panda 15000i PMS Super silent technology 230 V 400 V 50 Hz 60 Hz 15 kVA 120 V 240 V 50 Hz 60 Hz 15 kVA...

Page 2: ...s are given to the best of our knowledge No liability is accepted for correctness Technical modifications for improving the product without previous notice may be undertaken without notice Before inst...

Page 3: ...20 1 6 1 1 Protective conductor and potential equalisation 21 1 6 1 2 Protective conductor for Panda AC generators 21 1 6 1 3 Switch off all loads while working on the generator 21 1 6 1 4 Potential e...

Page 4: ...ctrical system 43 4 3 5 Components of the lubrication system 44 4 3 6 Sensors and switches for operating surveillance 45 4 4 Operation instructions See Panda iControl panel manual 46 4 4 1 Daily routi...

Page 5: ...al requirements 71 6 2 Hazard notes for the operation 71 6 3 General operating instruction 71 6 3 1 Operation at low temperatures 71 6 3 1 1 Pre heating the diesel motor 72 6 3 1 2 Tips regarding star...

Page 6: ...ing water circuit 94 7 11 5 Temperature check for controlling the cooling water circuit 94 7 11 6 The Raw water circuit 95 7 12 The raw water circuit 95 7 12 1 Clean raw water filter 95 7 13 Causes wi...

Page 7: ...0 8 2 Load at the PMGi 122 10 8 3 Automatic start 122 10 9 Status LEDs 122 10 10 Cooling of the PMGi 122 10 11 Installation of the PMGi 123 10 11 1 Cooling water connection schema Vehicle Generator 12...

Page 8: ...he configuration menu config 153 12 4 4 The network ID 153 12 4 5 Saving settings and exiting the set up menu Save Exit 153 12 4 6 Activating deactivating the autostart function Autostart 153 12 4 7 R...

Page 9: ...us errors 172 15 3 The error memory of the iControl 2 Panel 172 15 3 1 How to get to the error memory of the iControl2 Panel 173 15 3 2 How are stored errors displayed 173 15 3 3 How do I exit the err...

Page 10: ...Seite Page 10 Kapitel Chapter 2 4 5 16 Leere Seite Intentionally blank...

Page 11: ...rried out Fischer Panda can supply Service Kits which are ideal for regular servicing tasks We only supply the highest quality components which are guaranteed to be the RIGHT parts for your generator...

Page 12: ...arettes hot surfaces sparks etc PROHIBITED No smoking In the environment described during the work specified smoking is prohibited PROHIBITED No fire or naked light Fire and naked light are ignition s...

Page 13: ...ulled in when touching with body part loose fitting clothing scarf tie etc WARNING Explosion hazard Warning of substances that may cause an explosion under certain conditions e g presence of heat or i...

Page 14: ...CTION Wear protective gloves PPE Wearing protective gloves provides the hands from hazards like friction graze punctures or deep cuts and protects them from contact with hot surfaces MANDATORY INSTRUC...

Page 15: ...Regulations 4 5 16 Kapitel Chapter 1 General Instructions and Regulations Seite Page 15 Socket wrench set Hexagon socket wrench set Clamp on ammeter DC for synchronous generators AC for asynchronous...

Page 16: ...g these measures lies with those who undertake the installation of the generator in the final system 1 4 Customer registration and guarantee Use the advantages of registering your product you will rec...

Page 17: ...es and ensure work safety Familiarise yourself with the equipment and its limits Keep the generator in good condition 1 5 3 Personal protective clothing PPE For maintenance and repair work on the equi...

Page 18: ...our health if they accumulate Ensure that the generator exhaust fumes are vented appropriately leak proof system and that an adequate fresh air supply is available for the generator and the operator f...

Page 19: ...from the batteries Ensure that the battery terminals are tightly connected and not corroded to avoid sparking Use an appropriate terminal grease Check the charge level with an adequate voltmeter or ac...

Page 20: ...Clean the signs with water and soap and dry them with a soft cloth Immediately replace damaged or missing warning and instruction signs This also applies to the installation of spare parts 1 6 1 Speci...

Page 21: ...The battery must always be disconnected if work on the generator or electrical system is to be carried out so that the generator cannot be started up unintentionally 1 6 1 3 Switch off all loads while...

Page 22: ...clothing Do not touch your eyes while handling batteries If you have acid splashes on the skin or clothing wash them out with lots of water and soap If acid sprays into your eyes immediately flush th...

Page 23: ...by electrical shocks 5 Safety steps to follow if someone is the victim of electrical shock Do not touch the injured person while the generator is running Switch off the generator immediately If you ca...

Page 24: ...s you by pulling slowly 4 Open Airway Tilt head back and lift chin Shout Are you OK 5 Check for Breathing Look listen and feel for breathing for 3 to 5 seconds 6 Give 2 Full Breaths Keep head tilted b...

Page 25: ...anual and description of the definitions of the trained persons operators users This manual contains the working instructions and operating guidelines for the owner and user of Fischer Panda generator...

Page 26: ...derstood the manual and that all hazard notes and safety instructions are respected The user must be instructed by the operator owner regarding his activity at the generator especially concerning the...

Page 27: ...ervice list Generator manual Spare parts catalogue Installation Service Guide Engine manual from the engine manufacturer Wiring diagram of the generator Optional components Optional components could b...

Page 28: ...the metal tab closures at the bottom of the transport box 5 Remove the sidewalls 6 Open the generator attachment 3 5 Opening the MPL sound insulation capsule Fig 3 5 1 Sound insulation capsule side p...

Page 29: ...e GFK sound insulation capsule Fig 3 5 1 Lash closures GFK sound insulation capsule with lash closures Fig 3 5 2 Lash closures To open the lash closures pull the handle in arrow direction and lift the...

Page 30: ...loading of the generator For loading unloading the generator appropriate ring eye bolts shall be installed in the holes in the support rails The load bearing capacity of each ring eye bolt must at lea...

Page 31: ...rresponds with empty battery recharge For a 12 V battery the following applies 11 7 V lower open circuit voltage battery empty recharge battery 12 6 V upper open circuit voltage full battery trickle c...

Page 32: ...s instructions Spray engine parts and V belt disks with preservative Clean air filter housing and spray with preservative metal housing only Close off intake and exhaust apertures e g with tape or end...

Page 33: ...Cover alternator apertures Cleaning fluids and preservatives must not enter the alternator Risk of destroying the alternator Clean engine as per manufacturer s instructions Spray engine parts and V b...

Page 34: ...ld engine stop lever in zero delivery position and crank engine manually several times Clean air filter housing with petroleum spirit check air filter and replace if necessary Remove covers from exhau...

Page 35: ...15000i PMS generator 4 5 16 Kapitel Chapter 4 Panda 15000i PMS generator Seite Page 35 4 Panda 15000i PMS generator 4 1 Type plate at the generator Fig 4 1 1 Panda 15000i PMS generator Fig 4 1 2 Type...

Page 36: ...2 01 Thermostat housing 02 DC alternator 12V 03 Oil pressure switch 04 Oil filter 05 Sound cover base part 06 Raw water injection pipe 07 Exhaust hose 08 Thermosensor 09 Connection for external ventil...

Page 37: ...intake 02 Generator housing with coil 03 Sound cover base part 04 Raw water intake hose 05 Impeller filter 06 Actuator 07 Housing with iControl electronic board DO NOT OPEN 08 Raw water intake 09 Oil...

Page 38: ...07 Cable for fuel pump 08 Oil drain hose 09 Cable for iControl panel 10 Cable for generator output AC out to inverter 11 Cable for inverter control 12 Passage for starter battery cable 13 Connection f...

Page 39: ...l Chapter 4 Panda 15000i PMS generator Seite Page 39 4 2 4 Back view Fig 4 2 4 1 Back view 05 03 02 04 01 01 Charge controller for DC alternator 02 Generator front cover 03 Sound cover base part 04 Su...

Page 40: ...witch cylinder head 03 Suction hose air suction housing induction elbow 04 Injection nozzle 05 Actuator 06 Fuel solenoid valve 07 Raw water intake 08 Ventilation screw internal cooling water pump 09 V...

Page 41: ...16 Kapitel Chapter 4 Panda 15000i PMS generator Seite Page 41 4 3 Details of function units 4 3 1 Remote control panel See Panda iControl manual 4 3 2 Components of the cooling system raw and freshwa...

Page 42: ...Panda 15000i PMS generator Seite Page 42 Kaptitel Chapter 4 Panda 15000i PMS generator 4 5 16 4 3 3 Components of the fuel air intake and exhaust system Fig 4 3 3 1 Fuel air intake and exhaust system...

Page 43: ...Panda 15000i PMS generator 4 5 16 Kapitel Chapter 4 Panda 15000i PMS generator Seite Page 43 4 3 4 Components of the electrical system Fig 4 3 4 1 Electrical system...

Page 44: ...Panda 15000i PMS generator Seite Page 44 Kaptitel Chapter 4 Panda 15000i PMS generator 4 5 16 4 3 5 Components of the lubrication system Fig 4 3 5 1 Lubrication system...

Page 45: ...switch at engine The thermo switch at the engine is used for monitoring the engine temperature Fig 4 3 6 2 Thermo sensor at exhaust connection Thermo sensor at exhaust connection If the impeller pump...

Page 46: ...ch In order to be able to monitore the lubricating oil system an oil pressure switch is built into the system 4 4 Operation instructions See Panda iControl panel manual 4 4 1 Daily routine checks befo...

Page 47: ...orrect installation are not covered by the warranty 5 1 Personal requirements The described installation must be done by a technical trained person or a Fischer Panda service point 5 1 1 Hazard notes...

Page 48: ...r than 36 volts are always dangerous to life The rules of the respective regional authority must be adhered to Only an electrician may carry out installation of the electrical connections for safety r...

Page 49: ...lined with 1 mm lead foil which will change the mass and the vibration behaviour You should avoid fixing the generator on a slippery surface with little mass i e plywood This acts as an amplifier of...

Page 50: ...ines The electrical connections MUST be carried out according to the respective valid regulations This also concerns used cable materials The cable supplied is meant for laying protected i e in pipe a...

Page 51: ...o induce more water intake for cooling For Panda generators the through hull inlet should NOT point in the sailing direction When sailing at higher speeds more water will be forced into the inlet than...

Page 52: ...the impeller is not exchanged early enough the impeller blades may break into pieces and plugging the cooling water cycle It is very important to exchange the impeller after a couple of months NOTE I...

Page 53: ...3 Fig 5 4 5 2 Rubber hose for vent valve example The rubber hose for the external vent valve will be cut Fig 5 4 5 3 Split rubber hose for vent valve and bend upwards Both hose ends will be extended r...

Page 54: ...Installation Instructions Seite Page 54 Kaptitel Chapter 5 Installation Instructions 4 5 16 5 4 5 1 Raw water installation scheme Fig 5 4 5 1 1 Raw water installation schema...

Page 55: ...nal cooling water expansion tank This tank must be installed in such a way that its lower edge is at least 200 mm more highly arranged than the highest point of the Generator If this 200 mm should be...

Page 56: ...the exhaust manifold the exhaust gases are cooled and the noise emissions from the exhaust system are reduced Exhaust diameter see section 9 10 Diameter of conduits on page 119 Fig 5 6 1 1 Installati...

Page 57: ...hose 5 7 1 1 Possible cause exhaust hose If the cause is the exhaust hose itself the following points are to be checked at the hose a Position of the waterlock is too high The water reaches the exhaus...

Page 58: ...fast By doing so the point is reached where the exhaust gas pressure does not suffice anymore to cart the cooling water out All cooling water remaining in the hose at that point flows back into the wa...

Page 59: ...tion of the waterlock related to the critical point at the exhaust hose changes only slightly Fig 5 7 3 1 2 Tilted position 15 degrees Tilted position 15 degrees Fig 5 7 3 1 2 The distance from the ex...

Page 60: ...t of 600 mm must be regarded unconditionally and is only valid if the waterlock is mounted in its ideal position in center underneath the generator A higher position is highly recommended if it has to...

Page 61: ...the combustion chamber is inevitable Irreparable damages are pre programmed B Installation distance between waterlock and the generator s center line 1000 mm Fig 5 7 3 2 3 waterlock 1000 mm next to ce...

Page 62: ...9 Installation exhaust water separator If the exhaust water separator was sufficiently highly installed a goose neck is no longer necessary The exhaust water separator fulfils the same function If the...

Page 63: ...able Installation 5 10 Fuel system installation Fig 5 10 0 1 Fuel system schema Example of an unfavourable installation Water lock not far enough below the lowest level of the generator Distance water...

Page 64: ...fter the generator has been switched off if it is not possible to use the return flow pipe as a submerge pipe placed in the tank The instruc tions Bleeding Air from the Fuel System must be read after...

Page 65: ...anda 6000 and higher normally provided with an alternator dynamo to charge the starter battery At generators without alternator dynamo it is needed to charge the starter battery with an external batte...

Page 66: ...n operation e g wheel exhaust elbow union tail pipe and the engine Do not lay the cable too tautly since otherwise it could be damaged Make a test run after the installation and check the laying of th...

Page 67: ...e 67 Fig 5 11 1 3 DC Starter Motor DC Starter Motor All Panda generators are equipped with an independent DC starter motor 1 Solenoid switch for starter motor 2 Starter motor Fig 5 11 1 4 Connection s...

Page 68: ...SAFETY INSTRUCTIONS of this manual FIRST Be sure that all electrical installations including all safety systems comply with all required regulations of the regional authorities This includes lightenin...

Page 69: ...tructions Seite Page 69 Fig 5 12 0 1 Electrical installation example 5 12 1 Installation PMGi inverter See separate PMGi inverter manual 1 2 3 4 5 6 7 1 Generator 2 Electrical fuel pump DC 3 PMGi inve...

Page 70: ...Installation Instructions Seite Page 70 Kaptitel Chapter 5 Installation Instructions 4 5 16...

Page 71: ...an unexpected starting of the generator the starter battery must be disconnected before start working at the generator Attention Danger to life Rotating parts inside of the generator Do not run the g...

Page 72: ...ns 6 3 2 1 The soot of the generator is due to the fact that The cylinder temperatures are too low to ensure complete burning of all the fuel delivered A further result is that of abnormal carbon buil...

Page 73: ...emperatures switches The combustion engine is further equipped with a oil pressure control switch which switches the motor off if the oil pressure sinks to a particu lar level 6 4 Instructions for cap...

Page 74: ...5 16 6 6 Optional Electromagnetic Clutch The activation of the electromagnetic clutch will be monitored by the icontrol control unit The icontrol control unit will raise the generator from variable to...

Page 75: ...y Therefore before starting work at the generator Make sure that the generator is stopped and the starter battery is disconnected to guarantee that the generator cannot be inadvertently started Do not...

Page 76: ...sons Warning Hot surface material Generator oil and antifreeze can be hot during after operation Risk of severe burns Instruction Personal protective equipment necessary During Installation maintenanc...

Page 77: ...actuator trapezoid thread spindle 7 5 Maintenance interval For the maintenance intervals see the General information for vehicles generators which are attached to this manual For generators with dyna...

Page 78: ...seconds Pull the oil dipstick out of the check rail and read off the oil level at the lower end of the stick Fig 7 6 1 Oil dipstick Sample Oil dipstick The oil level is to be checked by means of the...

Page 79: ...e Engine oil 1 Check oil level as described under section 7 6 Checking oil level on page 77 2 Oil dipstick is pulled out of the check rail 3 Open the oil filler cap 4 Fill in oil approx 1 2 litre and...

Page 80: ...rator on a levelled surface with marine generators Change the oil when the ship is not lop sided Run the generator for about 10 minutes to ensure that the engine is warm Wait for 3 minutes so the oil...

Page 81: ...oil drain screw by means of the open ended wrench from the oil drain hose rotating direction left Use a second open ended wrench to lock Make sure to do this over the container Use spanner size 17 mm...

Page 82: ...heck oil level after every 2 litres with the oil dipstick 9 Check proper filling level See section 7 6 Checking oil level on page 77 When the proper filling level is reached screw in the oil cap again...

Page 83: ...Fig 7 8 1 1 1 Battery Keep battery clean and dry Remove dirty clamps Clean terminal posts and and clamps of the battery and grease with acid free and acid resistant grease When reassembling ensure th...

Page 84: ...otective goggles Do not rest tools on the battery 7 9 Ventilating the fuel system Normally the fuel system is designed to ventilate air itself i e as soon as the electric starter motor starts operatio...

Page 85: ...d valve The button must continue to be pressed whilst opening the screw A large cloth or Kleenex tissue must be laid beneath the connection to prevent escaping fuel running into the capsule If the fue...

Page 86: ...s from the used filter and fasten them to the new filter The arrow on the filter housing indicates the direction of the fuel flow A clogged filter causes a decreased power output of the generator 7 9...

Page 87: ...cate the sight glasses o ring with a heat resistant grease Specification Antiseize and screw the sight glass back into its mount right hand rotation 7 10 Checking the water separator in the fuel suppl...

Page 88: ...er a short operating time because the air in the sound insulated capsule can be both relatively warm and dry The V belt must therefore be checked at very short time intervals It may be necessary to re...

Page 89: ...The V belt should yield approx 1 cm when pushed in with a thumb Re tighten the screws above and below the alternator 7 11 1 Replace the air filter mat Fig 7 11 1 Air suction housing 1 Open the air suc...

Page 90: ...cement of the air filter mat with pull out holder Fig 7 11 2 1 Air suction housing with pull out holder 1 Air filter housing with pull out holder Fig 7 11 2 2 Air suction housing with pull out holder...

Page 91: ...intenance Instructions 4 5 16 Kapitel Chapter 7 Maintenance Instructions Seite Page 91 Fig 7 11 2 4 Air suction housing with pull out holder 4 Replace the air filter mat 5 Re assembly in reversed orde...

Page 92: ...ing by loosening the closure on the right side of the housing 01 Closure Fig 7 11 3 2 Air suction housing 2 Open the combustion air housing by loosening the closure on the left side of the housing 01...

Page 93: ...ver of the external expansion tank must be opened temporarily all other closures are now closed Sample picture Fig 7 11 4 2 Venting screw at the pipe socket 2 Open the venting screw at the pipe socket...

Page 94: ...irculating The generator will heat up very quickly and switch off because of overheating 7 11 4 1 Anti freeze in the cooling water circuit In the interest of safety the concentration of the coolant sh...

Page 95: ...he cooling water pump must be regarded as wearing part The life span of the impeller can be extremely different and exclusively depends on the operating conditions The cooling water pumps of the PANDA...

Page 96: ...al sand assess in the rubber seal and affect like an abrasive the high grade steel shank of the impeller pump If the generator were mounted over the water level it is particularly unfavourable for the...

Page 97: ...eller Fig 7 13 1 1 Raw water cock Close the raw water stop cock Representative picture Fig 7 13 1 2 Raw water pump Raw water pump on the front side of the genset Representative picture Fig 7 13 1 3 Co...

Page 98: ...ntative picture Fig 7 13 1 5 Impeller Check to the impeller for damage and replace it if necessary Before the reinsertion into the housing the impeller should have been lubricated with glycerin or wit...

Page 99: ...tor the starter battery must be disconnected before start working at the generator Warning Risk of injury Working at a running generator can result in severe personal injury Therefore before starting...

Page 100: ...ing operation installation and maintenance can result in severe personal injury and or mate rial damage Electrical voltages above 48 volts battery chargers greater than 36 volts are always dangerous t...

Page 101: ...nly A high peak current is required to start many electrical devices especially electric motors and compressors from a still stand state In order to prolong the genset s life expectancy the nominal el...

Page 102: ...t requires a few seconds before the motor comes to a full halt If the generator fails to start runs rough does not reach the proper RPM or does not stop properly the first item to suspect in most case...

Page 103: ...ing system one of the fans the air intake or a fault with the external cooling system Continual use of the starter failure bypass switch should be avoided while the generator cuts out during operation...

Page 104: ...TART button may not be pressed longer than 5 sec because the stop solenoid pulls too much current over the starter Otherwise the stop solenoid must be disconnected Fig 8 6 3 1 Stop solenoid Stop solen...

Page 105: ...p clean if necessary Lack of fuel Check fuel supply Glow plugs not working correctly Check glow plugs and heating time Too much air in fuel lines Test fuel system for leakage Bleed air from fuel syste...

Page 106: ...tripped lack of cooling water Is indicated on the remote control panel Check cooling water system flow water pump inlet water filter extra heat exchanger coolant flow Lack of oil oil pressure sensor...

Page 107: ...Nm 58 8 63 7 Nm 42 Nm 42 Nm 42 mm Compression ratio 20 1 23 1 24 1 24 1 Lubrication oil capacity 1 25 l 1 3 l 2 8 l 2 8 l 3 7 l Fuel consumption approx 0 42 1 12 l approx 0 42 1 12 l approx 0 7 1 8 l...

Page 108: ...V 70 Ah equivalent 12 V 136 Ah equivalent Recommend cable cross size starter battery cable Length 4 meter max 25 mm 70 mm Max exhaust back pressure 10 7 kPa 107 Millibar 10 7 kPa 107 Millibar Panda 25...

Page 109: ...cified by the API standard American Petroleum Institutes The API designation is to be found on each engine oil bundle The first letter is always a C Panda PMS 50 MB 40 30 60 8 8 Panda PMS 60 MB 40 40...

Page 110: ...the specificated engine oil Fig 9 6 1 2 1 Engine oil type Fig 9 6 1 2 Temp range of the SAE classes 9 7 Coolant specifications Use a mixture of water and antifreeze The antifreeze needs to be suitabl...

Page 111: ...tive fuel because its quality is unknown or it may be inferior in quality Kerosene which is very low in cetane rating adversely effects the engine 9 9 Chemical and physical properties Reserve alkalini...

Page 112: ...Tables Seite Page 112 Kaptitel Chapter 9 Tables 4 5 16...

Page 113: ...Inverter Panda PMGi 4 5 16 Kapitel Chapter 10 Inverter Panda PMGi Seite Page 113 10 Inverter Panda PMGi PMGi representative picture PMGi 25 Document Hardware Software Actual R01 Replace...

Page 114: ...al voltages above 60 volts are always dangerous to life The rules of the respective regional authority must be adhered to Only an electrician may carry out installation of the electrical connections f...

Page 115: ...ater cooled version only 6 Cooling water in cold side Water cooled version only 7 Socket for generator connection PMGi in 10 4 Alternative front side connection side PMGi 400 V representative picture...

Page 116: ...cover the air out grille 3 1 Socket for Load PMGi out 2 PE N bridge 3 Air out grille 4 Socket for generator connection PMGi in 5 FP Bus socket connection to generator 6 Cooling water in cold side Wat...

Page 117: ...picture Fig 10 5 3 PMGi AC out single phase PMGi AC out with internal PE N bridge At PMGi where the PE N jumper is missing next to the PGMGI out a internal PE N bridge is installed f e PMGi 5000 Conn...

Page 118: ...ect the generator power out cable here representative picture 10 5 1 3 Control Fig 10 5 1 3 1 Control Connect the control cable from the generator here representative picture 10 5 1 4 External PE N Br...

Page 119: ...e should not be covered 01 Air holes Air grille Do not cover Attention Inside of the PMGi are up to 550 VAC The cover of the PMGi should only be opened by special trained persons Danger for Live Make...

Page 120: ...nverters of other brands 10 7 1 Settings in the Victron VE Configure II Software General Fig 10 7 1 1 Settings in the Victron VE configure II Software 10 7 1 1 Uninterrupted AC power UPS function Due...

Page 121: ...Configure II Software Inverter Fig 10 7 2 1 Settings in the Victron VE configure II Software 10 7 2 1 Assist current boost factor To reduce the action of the power inverter on the iGenerator the Assi...

Page 122: ...and grille The heat sink and the fan of the PMGi may become dirty as a consequence of the use of the generator and so the unit can loose a part of their heat transfer characteristic Every 6 months it...

Page 123: ...mount the PMGi use the fixing holes diameter 6 5mm Note See the safety instruction in your Generator and iControl Manual The rules of the respective regional authority must be adhered to Only an elect...

Page 124: ...er than the Generator Inverter Fig 10 11 1 2 1 Cooling water scheme if the Radiator is higher than the Generator Inverter 10 11 1 3 Cooling water scheme if the Radiator is on the same level or lower t...

Page 125: ...er Panda PMGi Seite Page 125 Fig 10 11 1 2 Cooling water scheme if the Radiator is on the same level or lower than the Generator Inverter 10 11 1 4 Cooling water scheme for PVK UK iGenerators Fig 10 1...

Page 126: ...r Panda PMGi Seite Page 126 Kaptitel Chapter 10 Inverter Panda PMGi 4 5 16 10 11 1 5 Cooling water connection schema Marine PMS Generator Fig 10 11 1 5 1 Cooling water connection schema Marine PMS Gen...

Page 127: ...ed grid The PMGi out must be connected 1 1 PE N L to the customers electrical cabinet The Life wire and neutral wire will be connected to the RCD The PE will be connected to the PE of the electrical c...

Page 128: ...Bridge must be disconnected A manual for this modification can be downloaded under http www fischerpanda de images gensets M_AC_50_INV_PMS_8000i operatormanual PMGi Modification_PMGi_isolation_control...

Page 129: ...C bis 40 C 5 V 20 C to 40 C 5 V 20 C 40 C 5 V 20 C bis 40 C 5 V 20 C to 40 C 5 V 20 C 40 C Stromst rke Current Courant Stromst rkeNominal CurrentNominal CourantNominal 17 4 A 230Veff 17 4 A 230Veff 33...

Page 130: ...to 40 C 5 V 20 C 40 C 5 V 20 C bis 40 C 5 V 20 C to 40 C 5 V 20 C 40 C Stromst rke Current Courant Stromst rkeNominal CurrentNominal CourantNominal 26 0 A 230 Veff 53 A 120 Veff 34 8 A 230 Veff Stroms...

Page 131: ...urrent Courant Stromst rkeNominal CurrentNominal CourantNominal 66 7 A 120Veff Stromst rkeMaximum CurrentMaximum CourantMaximum 83 3 A cos phi 0 8 120 Veff Leistung Power Puissance Nominal Nominal pow...

Page 132: ...um 3x 21 7 A cos phi 0 8 400 Veff 52 A cos phi 0 8 230 Veff 100 A cos phi 0 8 120 Veff Leistung Power Puissance Nominal Nominal power Nominale 15 kVA 15 kVA 15 kVA Dauer Long term Continue 10 8 kW 12...

Page 133: ...st rkeNominal CurrentNominal CourantNominal 87 A 230V 3x29 A 400V 2x 83 3 A 120 V 1x 83 3 A 240 V Stromst rkeMaximum CurrentMaximum CourantMaximum 108 A cos phi 0 8 230 V 3x36 2 A cos phi 0 8 400 V 2x...

Page 134: ...Continue Dauer 36 kW Nominal 36 kW Dauer 33 kW Nominal 48 kW Dauer 43 kW Frequenz Frequency Nominale Frequenz Nominal Frequency Fr quence nominale 50 Hz 2 Alternative 60 Hz 2 on special order 50 Hz 2...

Page 135: ...th the live wire The minimum requested feature for this fuse are the following Note The electrical Data reference to the General Specifications Do not submit the PMGi a temperature shock Art of output...

Page 136: ...Inverter Panda PMGi Seite Page 136 Kaptitel Chapter 10 Inverter Panda PMGi 4 5 16 Leere Seite Intentionally blank...

Page 137: ...Panda iControl2_eng R08 4 5 16 Panda iControl2 Operating Manual Open loop and closed loop control system for Fischer Panda generators...

Page 138: ...erborn reserves all rights regarding text and graphics in this document Details are given to the best of our knowledge No liability is accepted for correctness Please note technical modifications aime...

Page 139: ...lts etc are covered and protected so that there is no danger to life and body If a sound insulation capsule will be produced at the place of installation then well placed signs must show that the gene...

Page 140: ...iControl2 Seite Page 140 Kaptitel Chapter 11 Safety instructions for the Panda iControl2 4 5 16 The flooding valve must be closed For PMS version only NOTE Also observe the safety instructions for th...

Page 141: ...most important data of the system as well as warnings and error messages The control panel is equipped with four buttons for operating the Panda iControl2 controller Fig 12 1 1 Panda iControl 2 panel...

Page 142: ...y checked and cleaned The impeller fatigue increases if residual affects the raw water intake 5 Visual inspection Control fixing bolts check hose connectors for leakages control electrical connections...

Page 143: ...sion in default display Note Example Hardware version 2 iControl2 controller Generator type 01 Panda 5000i PMS Software version 2 0 iControl2 compatible with iControl Panel2 12 3 2 The default display...

Page 144: ...system with 24 V starter system the starter battery voltage can not be displayed 12 3 3 Operating modes The Panda iControl2 controller offers different operating modes 12 3 3 1 Stand by mode After th...

Page 145: ...l Service on page 155 In the set up menu of the controller you can reset the service interval after performing maintenance Siehe Set up menu auf Seite 151 12 3 3 2 Start up mode The start up mode repr...

Page 146: ...haust system gases The cooling water cannot be pressed through the exhaust as long as the diesel motor does not run at sufficient speed This leads to severe motor damage Open the sea valve as soon as...

Page 147: ...he inverter screen by actuating the cursor up button while in operation mode Fig 12 3 3 4 4 Inverter screen phase voltages This screen provides the latest inverter phase voltages You can access the in...

Page 148: ...cuit board temperature The inverter will be switched off at a circuit board temperature of 75 C You can access the inverter screen by actuating the cursor up button while in operation mode 12 3 3 5 Pa...

Page 149: ...an emergency stop switch for a regular stop of the generator The engine may overheat and can be damaged destroyed Note Manual start in autostart mode If the generator is manually started up and stopp...

Page 150: ...the On Off button To deactivate the autostart function the flag in the EEPROM must be reset with Disable Siehe Activating deactivating the autostart function Autostart auf Seite 153 Note Manual start...

Page 151: ...Stop button is used for confirming a selection in the set up menu If you confirm the row marked with the with the Start Stop button you will access the selected sub menu Fig 12 4 3 Set up menu Set up...

Page 152: ...e menu screens are highlighted with the light bulb symbol The period after which the backlight is to switch to the dimmed level can be specified with the menu item dimtime In this screen you can enter...

Page 153: ...g the set up menu Save Exit After setting all parameters you can exit the set up menu with the menu item Save Exit Fig 12 4 5 1 Saving the values to the EEPROM In doing so all settings entered in the...

Page 154: ...ate the autostart function select Enable and again confirm your selection with the Start Stop button To deactivate the function use the menu item Disable The Panda iControl will then confirm your inpu...

Page 155: ...Stop button as well Note Manual start in autostart mode If the generator is manually started up and stopped while in automatic start mode it will switch to stand by mode for safety reasons If necessa...

Page 156: ...the Panda iControl2 panel you can output the temperature values on the display in degrees Celsius C or in degrees Fahrenheit F The unit can be switched with the control panel In the set up menu selec...

Page 157: ...s Emergency Stop Damit wird auch die Spannungsversorgung f r den Inverter ausgeschaltet Das Panel zeigt nach der Bet tigung EMERGENCY STOP The message disappear as soon as the emergency switch is rele...

Page 158: ...Seite Page 158 Kapitel Chapter 12 General operation 4 5 16 Leere Seite Intentionally blank General operation...

Page 159: ...ompliance with the general safety instructions at the beginning of this manual Warning Automatic start up DANGER TO LIFE Improper operation can result in health impairment and death The battery must a...

Page 160: ...includes Tightly fitting protective clothing Safety shoes Safety gloves Hearing protection Safety goggles if applicable WARNING Switch off all loads All loads must be disconnected prior to working on...

Page 161: ...original Fischer Panda connecting cables Terminal Terminal description Cable colour Function 1 UBUS white WH Bus supply voltage 2 GND brown shielding BN Fischer Panda bus ground ground connection betw...

Page 162: ...Installation Seite Page 162 Kaptitel Chapter 13 Installation 4 5 16 13 3 Dimensions Fig 13 3 1 Housing of the Panda iControl2 panel...

Page 163: ...s connected to this jack The Fischer Panda CAN bus is connected to the 6 pin jack at the bottom right of the circuit board The configuration of the connectors is given in the subsequent tables Siehe T...

Page 164: ...servo motor red wire 12 OUT PWM servo motor yellow wire 13 OUT Booster optional depending on generator type 14 OUT Fuel pump 15 OUT Fuel pump 16 OUT Electric starter 17 OUT Electric starter 18 OUT El...

Page 165: ...and 4 Each Panel must have a unique address To use the automatic start option the connection of the automatic start must be at the panel with the address 1 Activation or deactivation can be done at e...

Page 166: ...er 13 Installation 4 5 16 Note The original start up log of the generator must be sent to Fischer Panda to obtain the full warranty Make sure that you retain a copy for your records The corresponding...

Page 167: ...cope of the overall generator cleaning The housing can be wiped off with a soft lightly dampened cloth In doing so it must be ensured that no moisture enters the jacks and the housing 14 2 Maintenance...

Page 168: ...Seite Page 168 Kapitel Chapter 14 Maintenance 4 5 16 Leere Seite Intentionally blank Maintenance...

Page 169: ...a defined warning threshold The warnings are issued on the Panda iControl2 panel display via the cyclical display of the word HIGH or LOW alternating with the measured value e g the temperature Warnin...

Page 170: ...aults result in the generator shutting down If a fault occurs due to the battery voltage being too low the controller is completely shut down to prevent the battery from discharging too much Examples...

Page 171: ...supply not suitable FAULT OILPRESS Oil pressure error BATTERY LOW Battery power too low Inverter overtemp Inverter temperature too high Inverter overload Generator was overloaded INIT FAILED Paramete...

Page 172: ...2 9 control board and PiP2_2 9 control panel the Panda iControl2 has got an error memory which shows the last six errors in the plain text P8 P50 marine Cylinder head temperature Delay 90 C 5 s 95 C 5...

Page 173: ...he operating hour when the error occurred The fault having the highest operating hour will be displayed in the first row Older error entries are displayed in the rows below in descending order of the...

Page 174: ...ages 4 5 16 15 3 7 Is it possible to upgrade an old iGenerator model by the error memory Yes if the software of the control board and the panel is updated it is possible to upgrade an existing system...

Page 175: ...ve Current consumption nominal 175 mA Current consumption stand by 2 5 mA Operating temperature 20 C to 85 C Storage temperature 30 C to 85 C Current sensor Hall element max 20A max tightening torque...

Page 176: ...Seite Page 176 Kapitel Chapter 16 Annex 4 5 16 Leere Seite Intentionally blank Annex...

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