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Fischer Panda 10000i, Manual

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Fischer Panda 10000i Manual Download Page 8

Seite/Page 8     Inhalt/Contens 

16.1.15

Inhalt / Contens

10.1 Personnel ........................................................................................................................................  .. 169

10.2 Safety instructions...........................................................................................................................  .. 169

11 General operation ................................................................................................................................... ... 171

11.1 The Panda iControl2 panel .............................................................................................................  .. 171

11.2 Starting preparation / Checks (daily)...............................................................................................  .. 172

11.2.1

Marine version  ................................................................................................................ ..  172

11.2.2

Vehicle version  ............................................................................................................... ..  172

11.3 Operation ........................................................................................................................................  .. 173

11.3.1

Switching the controller on and off .................................................................................. ..  173

11.3.2

The default display screen .............................................................................................. ..  173

11.3.3

Operating modes  ............................................................................................................ ..  174
11.3.3.1 Stand-by mode ................................................................................................. ..  174
11.3.3.2 Start-up mode................................................................................................... ..  175
11.3.3.3 Override mode.................................................................................................. ..  176
11.3.3.4 Operation mode................................................................................................ ..  176
11.3.3.5 Stop mode ........................................................................................................ ... 179
11.3.3.6 Autostart mode ................................................................................................. ..  179

11.4 Other operating functions ............................................................................................................... ... 181

11.4.1

Set-up menu  ................................................................................................................... ..  181

11.4.2

Setting the brightness of the backlight ("backlight" and "dimtime")  ................................ ... 182

11.4.3

The configuration menu ("config")  .................................................................................. ..  183

11.4.4

The network ID  ............................................................................................................... ..  183

11.4.5

Saving settings and exiting the set-up menu ("Save & Exit")  ......................................... ..  183

11.4.6

Activating/deactivating the autostart function ("Autostart")  ............................................. ..  183

11.4.7

Resetting the service interval ("Service") ........................................................................ ..  185

11.4.8

Priming the fuel system ("Prime Fuel")  ........................................................................... ..  186

11.4.9

Selecting and saving a unit for the temperature value output ......................................... ..  186

12 Installation ............................................................................................................................................... ... 187

12.1 Personnel ........................................................................................................................................  .. 187

12.1.1

Hazard warnings for installation ...................................................................................... ..  187

12.2 Disposal of the components............................................................................................................  .. 188

12.2.1

Panda iControl2 panel with installation housing  ............................................................. ..  189

12.2.2

Terminal assignments on the Panda iControl2 panel  ..................................................... ..  189

12.3 Dimensions .....................................................................................................................................  .. 190

12.4 Wiring of the Panda iControl2 controller .........................................................................................  .. 191

12.4.1

Terminal assignments on the Panda iControl2 controller  ............................................... ..  192
12.4.1.1 Terminal assignment of 18-pin connector ........................................................ ..  192
12.4.1.2 Fischer Panda standard bus ............................................................................ ..  192
12.4.1.3 Fischer Panda CAN bus ................................................................................... ..  192

12.5 Start-up ...........................................................................................................................................  .. 193

13 Maintenance ............................................................................................................................................ ... 195

13.1 Maintenance of the iControl2 controller ..........................................................................................  .. 195

13.1.1

Cleaning the iControl2 controller .................................................................................... ..  195

13.2 Maintenance of the iControl2 remote control panel ........................................................................   .. 195

13.2.1

Cleaning the iControl2 controller .................................................................................... ..  195

14 Warnings and error messages............................................................................................................... ... 197

14.1 Warnings .........................................................................................................................................  .. 197

Summary of Contents for 10000i

Page 1: ...Panda_8000i 10000i_System_PVMV N_eng R07 1 16 1 15 Manual Vehicle Generator Panda 8000i PVMV N 230 V 50 Hz 8 kVA 120 V 60 Hz 8 kVA Panda 10000i PVMV N 230 V 50 Hz 10 kVA Super silent technology ...

Page 2: ...g text and graphics Details are given to the best of our knowledge No liability is accepted for correctness Technical modifications for improving the product without previous notice may be undertaken without notice Before installation it must be ensured that the pictures diagrams and related material are applicable to the genset supplied Enquiries must be made in case of doubt Document Actual Pand...

Page 3: ...tructions and hazards of generators 22 1 6 1 1 Protective conductor and potential equalisation 23 1 6 1 2 Protective conductor for Panda AC generators 23 1 6 1 3 Switch off all loads while working on the generator 23 1 6 1 4 Potential equalisation for Panda AGT DC generators 23 1 6 1 5 Safety instructions concerning cables 24 1 6 2 Recommended starter battery sizes 24 1 6 3 Important instructions ...

Page 4: ...its 45 4 3 The Panda iControl2 panel 45 4 3 1 The cooling system 46 4 3 2 Components of the fuel air intake and exhaust system 47 4 3 3 Components of the electrical system 48 4 3 4 Components of the lubrication system 49 4 3 5 Sensors and switches for operating surveillance 50 5 Installation Instructions 53 5 1 Personal requirements 53 5 2 Environmental protection 55 5 3 Placement 56 5 3 1 General...

Page 5: ...ng the temperature values during initial start up 85 5 10 Custom installations 86 5 10 1 External heat exchangers 86 5 10 2 External engine pre heater 86 5 10 3 Keel cooling 86 5 11 Installation schematics 87 5 11 1 Installation for vertical radiator installation 87 5 11 2 Installation for mounting the radiator under the vehicle 88 5 11 3 Installation schematic for roof mounted radiator with expan...

Page 6: ...dels 107 6 5 Checks before start see remote control panel data sheet 107 6 6 Starting the generator see remote control panel data sheet 108 6 7 Stopping the generator see remote control panel data sheet 108 7 Maintenance Instructions 109 7 1 Personal requirements 109 7 2 Hazard notes for the maintenance 109 7 3 Environmental protection 111 7 4 Maintenance Requirements 111 7 5 Maintenance interval ...

Page 7: ... Environmental protection 149 8 4 Tools and measuring instruments 149 8 5 Overloading the Generator 149 8 5 1 Overloading the Generator with Electric Motors 149 8 5 2 Generator Voltage Fluctuations and Monitoring 150 8 5 3 Automatic Voltage Monitoring and Auto Shut Down 150 8 6 Starting Problems 150 8 6 1 Fuel Solenoid Valve 150 8 6 2 Stop solenoid optional 151 8 6 3 Damage to starter motor 152 8 ...

Page 8: ...ctivating deactivating the autostart function Autostart 183 11 4 7 Resetting the service interval Service 185 11 4 8 Priming the fuel system Prime Fuel 186 11 4 9 Selecting and saving a unit for the temperature value output 186 12 Installation 187 12 1 Personnel 187 12 1 1 Hazard warnings for installation 187 12 2 Disposal of the components 188 12 2 1 Panda iControl2 panel with installation housin...

Page 9: ...ors with power inverter 208 16 5 1 Settings in the Victron VE Configure II Software General 208 16 5 1 1 Uninterrupted AC power UPS function 208 16 5 1 2 Dynamic current limiter 208 16 5 2 Settings in the Victron VE Configure II Software Inverter 209 16 5 2 1 Assist current boost factor 209 16 6 Operation manual 210 16 6 1 Primary remarks Winter operation 210 16 6 2 Load at the PMGi 210 16 6 3 Aut...

Page 10: ...Seite Page 10 Kapitel Chapter 2 16 1 15 Leere Seite Intentionally blank ...

Page 11: ...arried out Fischer Panda can supply Service Kits which are ideal for regular servicing tasks We only supply the highest quality components which are guaranteed to be the RIGHT parts for your generator Service Plus Kits are also available and ideal for longer trips where more than one service interval may be required If you require assistance please contact your Fischer Panda Dealer Please do not a...

Page 12: ...all quantities if inhaled swallowed or absorbed through the skin WARNING Important information This warning symbol draws attention to special warnings instructions or procedures which if not strictly observed may result in damage or destruction of equipment WARNING Fire hazard Warning of materials that may ignite in the presence of an ignition source cigarettes hot surfaces sparks etc PROHIBITED N...

Page 13: ... to the danger of electric shock and draws attention to special warnings instructions or procedures which if not strictly observed may result in severe personal injury or loss of life due to electric shock WARNING General warning General warning of a hazard area WARNING Danger due to inhalation and or ingestion Can cause acute or chronic health impairments or death even in very small quantities if...

Page 14: ...ger due to corrosive substances potential contamination of person Warning of substances that cause chemical burns upon contact These substances can act as contaminants if introduced into the body WARNING System may be pressurised When the system is opened the pressure can be relieved abruptly and expel hot gases and fluids Risk of injury due to parts flying about burn hazard due to liquids and gas...

Page 15: ...gles PPE Wearing safety goggles protects the eyes from damage Optical spectacles are not a replacement for the corresponding safety goggles MANDATORY INSTRUCTION Wear protective gloves PPE Wearing protective gloves provides the hands from hazards like friction graze punctures or deep cuts and protects them from contact with hot surfaces MANDATORY INSTRUCTION Observe the instructions in the manual ...

Page 16: ...mbols are used throughout this manual to show which tool must be used for maintenance or installation Spanners W A F X width across flats of X mm Hook wrench for oil filter Screw driver for slotted head screws and for Phillips head screws Multimeter multimeter with capacitor measuring unit Socket wrench set Hexagon socket wrench set ...

Page 17: ...neral Instructions and Regulations 16 1 15 Kapitel Chapter 1 General Instructions and Regulations Seite Page 17 Clamp on ammeter DC for synchronous generators AC for asynchronous generators Torque wrench ...

Page 18: ...ng these measures lies with those who undertake the installation of the generator in the final system 1 4 Customer registration and guarantee Use the advantages of registering your product you will receive a Guarantee Certificate after approval of your installation data you will receive extended product information that may be relevant to safety You will receive free upgrades as necessary Addition...

Page 19: ...ices and ensure work safety Familiarise yourself with the equipment and its limits Keep the generator in good condition 1 5 3 Personal protective clothing PPE For maintenance and repair work on the equipment do not wear loose torn or ill fitting clothing that may catch on protruding parts or come into contact with pulleys cooling disks or other rotating parts which can cause severe injury Wear app...

Page 20: ...ust fumes are vented appropriately leak proof system and that an adequate fresh air supply is available for the generator and the operator forced ventilation Check the system regularly for leakage and eliminate leaks as applicable Exhaust gases and parts containing such fumes are very hot they may cause burns under certain circumstances Always keep flammable parts away from the generator and the e...

Page 21: ...y from the batteries Ensure that the battery terminals are tightly connected and not corroded to avoid sparking Use an appropriate terminal grease Check the charge level with an adequate voltmeter or acid siphon Contact of a metal object across the terminals will result in short circuiting battery damage and high explosion risk Do not charge frozen batteries Heat the batteries to 16 C 61 F prior t...

Page 22: ...th water and soap and dry them with a soft cloth Immediately replace damaged or missing warning and instruction signs This also applies to the installation of spare parts 1 6 1 Special instructions and hazards of generators The electrical installations may only be carried out by trained and qualified personnel The generator must not be operated with the cover removed If the generator is being inst...

Page 23: ...g The battery must always be disconnected if work on the generator or electrical system is to be carried out so that the generator cannot be started up unintentionally 1 6 1 3 Switch off all loads while working on the generator All loads must be disconnected prior to working on the generator to avoid damage to the devices In addition the semiconductor relays in the AC control box must be disconnec...

Page 24: ... is installed free from any influence due to friction and crushing 1 6 2 Recommended starter battery sizes Use only batteries approved by the manufacturer as starter batteries Use the battery capacity recommended by the engine manufacturer 1 6 3 Important instructions for batteries starter and or traction batteries ATTENTION Start up Installation of battery connection lines Observe the instruction...

Page 25: ...nda generator capsule the positive battery cable must be routed so that it is protected from heat and vibrations by means of an adequate conduit protective sleeve It must be installed so that it does not come into contact with rotating parts or such that heat up during operation such as pulley exhaust manifold exhaust pipe and motor itself Do not overtighten the cable as it may be damaged otherwis...

Page 26: ...a risk of skin burns Protect all battery contacts against accidental contact For battery banks Use only deep cycle batteries Starter batteries are not suitable Lead acid gel batteries are recommended They are maintenance free cycle stable and do not release gases Never charge a frozen battery Avoid battery short circuits Ensure proper ventilation of the battery to vent gases that may be released B...

Page 27: ... by electrical shocks 5 Safety steps to follow if someone is the victim of electrical shock Do not touch the injured person while the generator is running Switch off the generator immediately If you cannot switch off the generator pull push or lift the person to safety using a wooden pole rope or some nonconducting material Call an emergency doctor as soon as possible Immediately start necessary f...

Page 28: ...rds you by pulling slowly 4 Open Airway Tilt head back and lift chin Shout Are you OK 5 Check for Breathing Look listen and feel for breathing for 3 to 5 seconds 6 Give 2 Full Breaths Keep head tilted back Pinch nose shut Seal your lips tight around victim s mouth Give 2 full breaths for 1 to 1 seconds each 7 Check for Pulse at side of Neck Feel for pulse for 5 to 10 seconds 8 Phone EMS for Help S...

Page 29: ...urpose of the manual and description of the definitions of the trained persons operators users This manual contains the working instructions and operating guidelines for the owner and user of Fischer Panda generators The manual is the base and the guideline for the correct installation and maintenance of Fischer Panda generators It does not substitute the technical evaluation and should be used as...

Page 30: ...t all hazard notes and safety instructions are respected The user must be instructed by the operator regarding his activity at the generator especially concerning the maintenance 3 3 Components of the i system Fig 3 3 1 Panda i generator 1 Panda i PMS Generator Permanent Magnet Generator representative picture Fig 3 3 2 iControl panel 2 Panel Panda iControl with electronic board at the generator r...

Page 31: ...ts catalogue Installation Service Guide d Engine manual from the engine manufacturer e Generator circuit diagram representative picture 3 4 Range of operation Reliable power supply on sailing boats 3 5 Panda transport box 3 5 1 Bolted Fischer Panda transport box 1 Remove the bolts for cover sidewalls 2 Remove the cover 3 Remove the loose accessories 4 Remove the bolts for sidewalls floor pallet 5 ...

Page 32: ...ox 5 Remove the sidewalls 6 Open the generator attachment 3 6 Opening the MPL sound insulation capsule Fig 3 6 1 Sound insulation capsule side part To open the sound insulation capsule the closures must be rotated roughly 180 counter clockwise Use a flat head screwdriver Pull the sidewalls out by gripping into the slots Fig 3 6 2 Closure locked Closure locked ...

Page 33: ...he GFK sound insulation capsule Fig 3 6 1 Lash closures GFK sound insulation capsule with lash closures Fig 3 6 2 Lash closures To open the lash closures pull the handle in arrow direction and lift the lash of the closure pin After lifting off the lashes the sound isolation cover upper part can be removed ...

Page 34: ...nloading of the generator For loading unloading the generator appropriate ring eye bolts shall be installed in the holes in the support rails The load bearing capacity of each ring eye bolt must at least equal the generator weight Fig 3 7 2 1 Lifting yoke example An adequate lifting yoke shall be used for transport loading 3 8 Special Service Instructions and Measures for Extended Machine Downtime...

Page 35: ...corresponds with empty battery recharge For a 12 V battery the following applies 11 7 V lower open circuit voltage battery empty recharge battery 12 6 V upper open circuit voltage full battery trickle charge full battery at 13 2 V For a 24 V battery the following applies 23 4 V lower open circuit voltage battery empty recharge battery 25 2 V upper open circuit voltage full battery trickle charge f...

Page 36: ...r s instructions Spray engine parts and V belt disks with preservative Clean air filter housing and spray with preservative metal housing only Close off intake and exhaust apertures e g with tape or end caps Attention Before recommissioning remove preservatives and protective measures 3 8 3 2 Measures for removing surface protection after medium term downtimes 3 to 6 months Check battery charge st...

Page 37: ...on Cover alternator apertures Cleaning fluids and preservatives must not enter the alternator Risk of destroying the alternator Clean engine as per manufacturer s instructions Spray engine parts and V belt disks with preservative Clean air filter housing and spray with preservative metal housing only Spray preservative on intake and exhaust side of exhaust turbocharger where applicable and reconne...

Page 38: ...old engine stop lever in zero delivery position and crank engine manually several times Clean air filter housing with petroleum spirit check air filter and replace if necessary Remove covers from exhaust aperture and intake apertures Connect battery Close battery main switch Hold stop lever on generator motor in neutral position and crank starter for approx 10 seconds Then pause for 10 seconds Rep...

Page 39: ...The Panda Generator 16 1 15 Kapitel Chapter 4 The Panda Generator Seite Page 39 4 The Panda Generator 4 1 Type plate at the Generator Fig 4 1 1 Type plate Fig 4 1 2 Discription type plate ...

Page 40: ...1 Thermostat housing 02 DC alternator 03 V Belt 04 Oil pressure switch 05 Oil filter 06 Cooling water pipe to water pump 07 Sound cover base part 08 Starter motor 09 Cooling water input 10 Generator housing with coil 11 Cooling water output 12 Exhaust output 13 Watercooled silencer 14 Compensator under heat isolation 15 Air suction housing 16 Cooling water pipe 17 Thermosensor exhaust elbow 18 Wat...

Page 41: ... 04 Generator housing with coil 05 Capacitor for fan control 06 Actuator 07 Housing with iControl electronic board DO NOT OPEN 08 Oil dipstick 09 Fuel filter 10 Fuel solenoid switch 11 Pulley for internal cooling water pump 12 Thermostat housing 13 Suction hose air suction housing induction elbow 14 Thermoswitch cylinder head 15 Air suction housing 16 Charge controller for DC alternator 17 Ventila...

Page 42: ...d 02 Oil dipstick 03 Fuel filter 04 Sound cover base part 05 Fuel IN 06 Fuel OUT 07 Cable for fuel pump 08 Oil drain hose 09 Cable for PMGi 8000i inverter 10 Cable for iControl panel 11 Cable for FP bus to PMGi 12 DP put 12 Passage for starter battery cable 13 Passage for starter battery cable 15 Oil filter 16 V belt 17 DC alternator 18 Thermostat housing 19 Pulley for internal cooling water pump ...

Page 43: ... 4 The Panda Generator Seite Page 43 4 1 5 Back view Fig 4 1 5 1 Back view 02 01 05 03 04 01 Water cooled silencer 02 Exhaust outlet 03 Sound cover base part 04 Connection to external expansion tank 05 Ventilation hose to external expansion tank ...

Page 44: ...ternator 03 Air suction housing 04 Thermoswitch cylinder head 05 Suction hose air suction housing induction elbow 06 Fuel solenoid valve 07 Ventilation screw internal cooling water pump 08 Pulley for internal cooling water pump 09 V belt 10 Ventilation screw thermostat housing 11 DC alternator 12 Oil filler neck with cap 13 Valve cover 14 Watercooled exhaust elbow 15 Actuator power modul 16 Compen...

Page 45: ...ent the most important data of the system as well as warnings and error messages The control panel is equipped with four buttons for operating the Panda iControl2 controller Fig 4 3 1 Panda iControl 2 panel 1 On Off button Switching the Panda iControl2 controller on and off 2 Start Stop button Starting and stopping the generator confirming values in selection menus Enter key 3 Cursor up button Swi...

Page 46: ...The Panda Generator Seite Page 46 Kaptitel Chapter 4 The Panda Generator 16 1 15 4 3 1 The cooling system Fig 4 3 1 1 Cooling system ...

Page 47: ...The Panda Generator 16 1 15 Kapitel Chapter 4 The Panda Generator Seite Page 47 4 3 2 Components of the fuel air intake and exhaust system Fig 4 3 2 1 Fuel air intake and exhaust system ...

Page 48: ...The Panda Generator Seite Page 48 Kaptitel Chapter 4 The Panda Generator 16 1 15 4 3 3 Components of the electrical system Fig 4 3 3 1 Electrical system ...

Page 49: ...The Panda Generator 16 1 15 Kapitel Chapter 4 The Panda Generator Seite Page 49 4 3 4 Components of the lubrication system Fig 4 3 4 1 Lubrication system ...

Page 50: ... surveillance Fig 4 3 5 1 TThermoswitch cylinder head hermoswitch cylinder head The thermo switch at the engine is used for monitoring the engine temperature Fig 4 3 5 2 Thermosensor exhaust elbow Thermossensor exhaust elbow Fig 4 3 5 3 Thermoswitch coil Thermoswitch coil Another thermoswitch is located in the stator coil ...

Page 51: ...15 Kapitel Chapter 4 The Panda Generator Seite Page 51 Fig 4 3 5 4 Oil pressure switch Oil pressure switch at the engine In order to be able to monitore the lubricating oil system an oil pressure switch is built into the system ...

Page 52: ...Seite Page 52 Kapitel Chapter 4 The Panda Generator 16 1 15 Leere Seite Intentionally blank The Panda Generator ...

Page 53: ... by a technical trained person or a Fischer Panda service point Hazard notes for the installation Notice see Safety first on Page 12 Follow the general safety instruction at the front of this manual DANGER Automatic start up Danger for life Working at a running generator can result in severe personal injury The generator can be equipped with a automatic start device This means an external signal m...

Page 54: ...above 48 volts battery chargers greater than 36 volts are always dangerous to life The rules of the respective regional authority must be adhered to Only an electrician may carry out installation of the electrical connections for safety reasons Warning Hot surface material Generator oil and antifreeze can be hot during after operation Risk of severe burns Warning Batteries contain diluted sulphuri...

Page 55: ...r 5 Installation Instructions Seite Page 55 5 2 Environmental protection Environmental protection Engine liquids batteries are harmful for the environment Collect discharged engine liquids and dispose it properly Batteries should be disposed properly ...

Page 56: ...then it is recommended that this surface is lined with 1 mm lead foil which will change the mass and the vibration behaviour You should avoid fixing the generator on a slippery surface with little mass i e This acts as an amplifier of airborne sounds in the most unreasonable case An improvement can be achieved by reinforcing these surfaces with ribs In addition the breakthroughs which interrupt th...

Page 57: ... Instructions 16 1 15 Kapitel Chapter 5 Installation Instructions Seite Page 57 Fig 5 3 3 1 Shock mount Shock mount representative picture Fig 5 3 3 2 Captive shock mount Captive shock mount representative picture ...

Page 58: ...anda generator See the description of the generator for the original location Fig 5 4 0 1 Connections sample 1 2 3 4 5 7 8 9 6 1 Connection fuel IN 2 Connection fuel OUT 3 Cable for fuel pump 4 Cable for iControl panel 5 Oil drain hose 6 Cable for fan 7 Cable for PMGi 6000 inverter 8 Passage for starter battery minus 9 Passage for starter battery plus ...

Page 59: ...on 5 5 1 Fischer Panda installation kit Fuel system Note The following additional components will be required for the specified installation You can purchase them as an installation kit or separately at Fischer Panda 1 2 3 4 1 Connection cooling water IN 2 Connection cooling water OUT 3 Connection exhaust OUT 4 Connection to external expansion tank ...

Page 60: ... 5 Installation Instructions 16 1 15 Fig 5 5 1 1 Fuel hose Fuel hose representative picture Fig 5 5 1 2 No return valve No return valve representative picture Fig 5 5 1 3 Pre filter with water separator Pre filter with water separator representative picture ...

Page 61: ...e Fig 5 5 1 5 Quick connector for fuel lines Quick connector for fuel lines representative picture Fig 5 5 1 6 Hose clamps Hose clamps representative picture 5 5 1 1 The following items need to be installed Fuel supply pump DC Pre filter with water separator not part of the delivery Fine particle fuel filter Return fuel line to fuel tank unpressurized The external Fuel pump should be installed nea...

Page 62: ...mp With the Fischer Panda generator is usually supplied an external electrical fuel pump DC The fuel pump must be installed close at the fuel tank The electrical connec tions is prepared at the generator Some generators f e with Deutz diesel engine has an engine driven internal fuel pump At these generators the electrical fuel pump is optional ...

Page 63: ...15 Kapitel Chapter 5 Installation Instructions Seite Page 63 Fig 5 5 1 2 Fuel system schema 5 2 3 4 1 6 1 Fuel tank 2 external fuel pump 3 external fuel prefilter with water separator 4 Non return valve 5 Fuel fine filter 6 Generator ...

Page 64: ...nted higher than the tank in order to prevent fuel running back into the tank after the motor has been switched off which can lead to enormous problems if the generator is switched off for a long period Non return valve in the suction pipe A non return valve must be fitted to the suction pipe which prevents the fuel flowing back after the generator has been switched off if it is not possible to us...

Page 65: ...ry set This enables you to start the genset at any time with its own starter battery even if the other batteries are discharged A further advantage of a separate starter battery is that it isolates the generator s electric system from the rest of the boat s DC system i e minus pole is not connected electrically to Earth Ground The generator is then Earth Ground free 5 6 1 Connection of the starter...

Page 66: ...ce must be secured with protective pipe sleeve against chafing through For the connection use self extinguishing and fire protected cables which are appropriate for temperatures up to 90 C 195 F The batteries must be installed in such a way that they do not chafe through or other mechanical load can be stripped The battery poles must be secured against unintentional short circuit The positive batt...

Page 67: ... starter Fig 5 6 1 2 Negative battery cable Negative battery cable The negative battery cable is connected to the engine foot Note The battery negative pole may not be connected with the boat ground or with the protective grounding of the 12 V installation Fig 5 6 1 3 DC starter motor DC starter motor All Panda generators are equipped with an independent DC starter motor 1 Solenoid switch for star...

Page 68: ...ter 5 Installation Instructions 16 1 15 Fig 5 6 1 4 Connection starter battery 12 V schema Fig 5 6 1 5 Connection starter battery 24 V schema 1 Generator 2 Battery block 3 Fuse 4 Battery main switch 1 Generator 2 Battery block 3 Fuse 4 Battery main switch ...

Page 69: ...connect two 12 V batteries to a 24 V battery bank Fig 5 6 2 1 Installation starter battery The starter batteries have to be connected in this order 1 cable of first battery Fig 5 6 2 2 Installation starter battery 2 cable of second battery Fig 5 6 2 3 Installation starter battery 3 cable of second battery ...

Page 70: ...stallation Instructions Seite Page 70 Kaptitel Chapter 5 Installation Instructions 16 1 15 Fig 5 6 2 4 Installation starter battery 4 cable of first battery 5 Disconnect the batteries in reverse procedure ...

Page 71: ... 5 6 3 Connection of the remote control panel see separate control panel manual 5 7 Connection of electrical components Fig 5 7 0 1 Connection of electrical components Scheme 1 2 3 4 5 6 7 1 Generator 2 Fuel pump 3 iControl panel 4 Generator output 5 PMGi inverter 6 Starter battery 7 Radiator ...

Page 72: ...tion Instructions Seite Page 72 Kaptitel Chapter 5 Installation Instructions 16 1 15 5 7 1 Connection of the external radiator Fig 5 7 1 1 Connection of the external radiator 2 1 1 Generator 2 External radiator ...

Page 73: ...timum customization of the system Operation with a commercially available vehicle radiator is possible The cor responding dimensioning must be implemented by the installer Note For generators with a permanently installed radiator e g PVK UK series the radiator dimensioning and the installation are not necessary 5 8 2 Optionally available components for the installation of the cooling system For th...

Page 74: ... 3 T fittings T fittings e g for connecting the external expansion tank Example Fig 5 8 2 4 Connection piece sensor Connection piece sensor for temperature sensors switches for fan open loop closed loop control Example Fig 5 8 2 5 Roof feed throughs Roof feed throughs in single or double design Example ...

Page 75: ...allation The output levels are adapted to the generators and the application e g radiators with increased output for use in hot regions Example 5 9 Radiator baseplate The radiator baseplate shall be dimensioned in accordance with the purpose The corresponding checks and entries in the vehicle papers shall be implemented by the operator 5 9 1 Determining the size of the radiator The size of the rad...

Page 76: ...ional 5 9 3 Radiator types In principle the following radiator types are differentiated 1 Flange mounted radiator for installation on top of on the side of or under the vehicle Siehe Installation location for radiators for roof side or underfloor mounting on the vehicle auf Seite 77 2 Built in radiator for installation in the vehicle wall or cabin wall Siehe Installation location for radiator in t...

Page 77: ... 77 5 9 3 1 Installation location for radiators for roof side or underfloor mounting on the vehicle Fig 5 9 3 1 Radiator installation example Fig 5 9 3 1 2 Radiator dimensions 2 1 3 1 Radiator mounted on the roof 2 Radiator mounted in vertical position 3 Radiator mounted under the vehicle ...

Page 78: ... next vertical wall 1 2 radiator width Min distance to gas exhaust heat and dirt source 500 mm The max permissible vehicle height must not be exceeded Install warnings stating new vehicle height inside driver s cab During operation the exhaust flow must be uninhibited for at least 3 meters Fig 5 9 3 2 1 Schematic radiator roof installation Fig 5 9 3 2 2 Schematic radiator roof installation ...

Page 79: ...mum distance to vehicle wall 100 mm Min distance to gas exhaust heat and dirt source 500 mm The max permissible vehicle length or width must not be exceeded During operation the exhaust flow must be uninhibited for at least 3 meters Fig 5 9 3 3 1 Schematic radiator vehicle wall installation Fig 5 9 3 3 2 Schematic radiator vehicle wall installation ...

Page 80: ...da does not recommend underfloor installation The radiator can quickly become dirty Rock impacts can result in damage to the radiator The efficiency of the radiator will drop due to thermal short circuiting The radiator may have to be dimensioned larger to compensate Attention The installation position of the radiator upside down or not depends on the airflow direction of the fan The airflow must ...

Page 81: ...is opened Fig 5 9 3 5 1 Incorrect installation in the cabin Incorrect installation in the cabin Air intake too narrow Generator air intake too close to the wall Hot air can be taken in next to the radiator Exhaust gas line not insulated heats up combustion air Fig 5 9 3 2 Correct installation in the cabin Correct installation in the cabin Air intake is min radiator size safety grating and decorati...

Page 82: ...eral air supply between generator and radiator can be designed on the side above or below Fig 5 9 3 6 1 Incorrect installation in a tunnel Incorrect installation in a tunnel Air intake too narrow Generator air intake too close to the wall Hot air can be taken in next to the radiator Exhaust gas line not insulated heats up combustion air Fig 5 9 3 2 Correct installation in a tunnel Correct installa...

Page 83: ...airment to the vehicle chassis or installations Fig 5 9 3 7 1 PVK UK installation location 5 9 4 Coolant hoses The diameter of the coolant hoses must be equal to or greater than the diameter of the generator connections A vacuum tight and temperature resistant hose min 120 C must be used The hoses must be pressure resistant under vacuum conditions Depending on the application location the hoses mu...

Page 84: ...coolant temperature indicator Where sensitive systems are installed e g in television transmission vehicles rescue vehicles or other vehicles with sensitive metrological installations a remote indicator for coolant temperatures should be installed It is howe ver highly recommended to install two indicator instruments 1 coolant feed line cold side 2 coolant return line hot side The exact location o...

Page 85: ...ble during transport or storage the coolant filling must be drained or adjusted for the lower temperatures After draining the coolant the system must be blown dry with compressed air at 0 5 bar This will ensure that the system is complete drained The anti freeze agent also serves to protect the system against corrosion The anti freeze concentration in the coolant must not drop below 30 5 9 12 Logg...

Page 86: ...ed maximum permissible values They apply to operation in increased temperatures as well In permanent operation mode at external temperatures around 20 C the values must fall near the lower limit of the tolerance Note Each manual includes installation certificates which must be filled in after installation and returned to the manufacturer copy Returning the installation certificates and commissioni...

Page 87: ...s Seite Page 87 5 11 Installation schematics 5 11 1 Installation for vertical radiator installation Fig 5 11 1 1 Vertical radiator schematic 1 2 3 4 5 6 01 Coolant expansion tank 02 Engine bleed line 03 Fan for radiator 04 Radiator 05 Thermal switch on the hot side 06 T fitting ...

Page 88: ...structions 16 1 15 5 11 2 Installation for mounting the radiator under the vehicle Fig 5 11 2 1 Underfloor radiator schematic 1 2 3 4 5 6 01 Ventilation line 02 Coolant expansion tank 03 T fitting with connection for thermal switch 04 T fitting 05 Radiator 06 Fan for radiator ...

Page 89: ...ge 89 5 11 3 Installation schematic for roof mounted radiator with expansion tank Fig 5 11 3 1 Roof mounted radiator schematic 1 2 3 4 5 1 Engine bleed line 2 Radiator horizontal 3 Coolant expansion tank integrated 4 T fitting for bleed line 5 T fitting with connection for thermal switch ...

Page 90: ... from the Fischer Panda delivery program Note In the following the basic functions of the fan controls are described The original manual data sheet with further informations of the fan control must be respected 5 13 Standard fan control for 1 phase and 3 phase generators In the standard kit the generators will be equipped with a one step fan control Fig 5 13 0 1 Fan control 230V Fan control 230 V ...

Page 91: ...Installation Instructions 16 1 15 Kapitel Chapter 5 Installation Instructions Seite Page 91 Fig 5 13 0 2 Fan control 230V ...

Page 92: ...s 5 15 1 Function The speed regulation of the fan is made by pulse tracing modulation PWM of the operating voltage Pulse no pulse ratio becomes over an external temperature sensor NTC resistance to attach at clamp 7 and 8 dependent on the coolant temperature Between the lower limit temperature starting temperature and the upper limit temperature the fan is controlled with 30 to 100 of the availabl...

Page 93: ...e adjusted by means of potentiometer present at the plate The PWM ratio starts with the exceeding of the starting temperature with approx 40 for 2 seconds so that the fan starts reliably According to expiration of the 2 seconds the PWM ratio is determined by coolant temperature and potentiometer adjust Since the coolant temperature will not continue to rise in the 2 seconds the PWM ratio will jump...

Page 94: ...use on the printed circuit board 5 15 5 12V 24V Operation For 12V and or 24V operation the pre resistor for the operating voltage of control electronics must be adapted This pre resistor consists of two resistances which are connected in series For 12V operation one of these resistances is short circuit with the solder joint J102 For 24V Betrieb the solder joint J102 must be opened Additionally di...

Page 95: ...oad current continuity 20 A maximum load current 3 sec 22 A nominal voltage fan 24 VDC Maximum ratings Transformer operation 12V sieving in the power supply 10000µF 63V depending on the load current data for secondary winding after rectification sieving nominal load operating voltage continuity 11 VDC 14 4 VDC load operating voltage 15min 16 0 VDC maximum load operating voltage 3 sec 17 VDC idle s...

Page 96: ... and by outside switching operation caused glitches Attention Configuration at delivery for 24V operation solder joint J101 closed solder joint J102 open main fuse 30A installed output fuse 20A installed For 12V operation the installed fuses must be replaced against the provided fuses as described above The pre resistors for the operating voltage of control electronics must be configured like abov...

Page 97: ...trol for single phase fans PKE 2 5V_Ziehl Abegg The electronic fan control variety the fan rpm stepless 5 17 1 Preset for the use with Fischer Panda generators The Ziehl Abegg fan control is preset for the use with Fischer Panda generators For the preset following data and jumper settings are used Fig 5 17 1 Preset ...

Page 98: ...e sensor Ziehl Abegg KTY The sensor is connected to E GND A resistor 4 2kOhm must be connected parallel to the sensor Fig 5 17 2 1 Connection plan line 230V 50Hz T temperature sensor 1 2 R M fan PE M 4 2kOhm 2 1 R R1 A B J5 J4 R2 R3 n max Set n min Pband PKE 2 5V E Ziehl Abegg fan control PE PE N L1 U1 U2 GND 24V E A ...

Page 99: ...ntrol for single phase fans PXET6Q_Ziehl Abegg The electronic fan control variety the fan rpm stepless 5 18 1 Preset for the use with Fischer Panda generators The Ziehl Abegg fan control is preset for the use with Fischer Panda generators For the preset following data and jumper settings are used Fig 5 18 1 Preset ...

Page 100: ...7 8 9 Datum Bearb Gepr Norm Urspr Ers d Ers f Blatt 1 Bl von 1 Zust Änderung Datum Name Zeichnungsnummer D 33104 Paderborn Otto Hahn Str 32 34 www fischerpanda de 49 0 5254 9202 0 Projektnummer Fischer Panda Generatoren Fischer Panda GmbH Bröckling 070367_00_00 070367_00_00 Schönberger 26 08 2010 connectionplan fan control ZA PXET6Q PXET6Q M fan PE M 4 2kOhm 2 1 R T temperature sensor 1 2 R line 2...

Page 101: ...Chapter 5 Installation Instructions Seite Page 101 5 19 Electronic fan control for 3 phase fans PKD T5 Ziehl Abegg The electronic fan control variety the fan rpm stepless Fig 5 19 0 1 Fan control PKD T5 Fan control PKD T5 representative picture ...

Page 102: ...e Page 102 Kaptitel Chapter 5 Installation Instructions 16 1 15 5 19 1 Configuration of the electronic fan control PKD T5 for Fischer Panda Generators Fig 5 19 1 1 Configuration of the fan control PKD T5 for Fischer Panda Generators ...

Page 103: ...efore the generator is set into normal operation and handed to the customer an isolation test must be performed as followed 1 Disconnect all load 2 Start the generator 3 2 1 4 5 6 7 8 1 Exhaust oulet 2 Generator 3 Dachdurchführung mit Winkel 4 Vibration damper 5 External pre silencer 6 Exhaust pipe 7 External series silencer 1 2 3 4 5 6 7 8 1 Generator 2 Exhaust outlet 3 Compensator 4 External pre...

Page 104: ...that all components has the same ground at the housing The protective devices must match the national regulation 5 22 Set into operation After the installation the generator must be brought in service For this the Service record and warranty registration must be worked through and filled out by the installing technical trained person This document must be handed out to the owner The owner must be ...

Page 105: ...e generator the starter battery must be disconnected before start working at the generator Attention Danger to life Rotating parts inside of the generator Do not run the generator with removed sound cover If it is necessary to test the generator without sound cover pay special attention Never do this work alone Do all service maintenance and repair with engine stopped Attention Danger to Life High...

Page 106: ...erator is due to the fact that The cylinder temperatures are too low to ensure complete burning of all the fuel delivered A further result is that of abnormal carbon build up on the valves piston crowns and exhaust ports Fuel dilution of the lubricating oil will also occur 6 3 2 2 To prevent the soot of the generator following steps should be observed Running on light load should be avoided or red...

Page 107: ...atures switches The combustion engine is further equipped with a oil pressure control switch which switches the motor off if the oil pressure sinks to a particu lar level 6 4 Instructions for capacitors not present at all models CAUTION Danger to Life High voltage Do not touch the capacitor contact terminals The generator s electrical system requires two different groups of capacitors A The booste...

Page 108: ...gulations of the remote control panel data sheet must be respected Respect the safety instruction in front of this manual 6 7 Stopping the generator see remote control panel data sheet Note The instructions and regulations of the remote control panel data sheet must be respected Respect the safety instruction in front of this manual ...

Page 109: ...erefore before starting work at the generator Make sure that the generator is stopped and the starter battery is disconnected to guarantee that the generator cannot be inadvertently started Do not run the generator with removed sound isolation cover Warning Risk of injury Improper installation maintenance can result in severe personal injuries or material damage Always undertake installation maint...

Page 110: ...ections for safety reasons Warning Hot surface material Generator oil and antifreeze can be hot during after operation Risk of severe burns Instruction Personal protective equipment necessary During Installation maintenance personal protective equipment is required to minimize the health hazards Protective clothing safety boots protective gloves Ear defender safety glasses Attention disconnect all...

Page 111: ... lines Once a week Lubrication of actuator trapezoid thread spindle 7 5 Maintenance interval For the maintenance intervals see the General information for vehicles generators which are attached to this manual For generators with dynamic maintenance interval for example generators with iControl2 Further informations are in the remote control panel manual data sheet Note With the dynamic operation h...

Page 112: ... checked by means of the oil dipstick The prescribed filling level must not cross the Max mark We recommend an oil level of 2 3 Sample picture Oil should be refilled if the oil level is under 1 3 between the minimum and the maximum mark Fischer Panda recommends an oil level of 2 3 between the minimum and the maximum mark If the oil level is under the MIN mark check how many operating hours went by...

Page 113: ... the oil dipstick back into the check rail Close the oil filling cap Remove potential oil stains and splashes from the generator and surroundings Close the generator casing Remove lock against accidental generator start 7 7 Replacement of engine oil and engine oil filter You require Engine oil See attachment New oil filter not with generators with EA300 engines Sealing for oil drain screw Personal...

Page 114: ...enerators that have an internal oil drain hose Open the lead through for the oil drain hose left turn of the sealing Pull out the sealing with the oil drain hose Place an oil resistant mat under the oil drain hose area and prepare the container Fig 7 7 1 Oil filling cap 2 Loosen oil filling cap Unscrew the oil filling cap This is necessary because otherwise a vacuum will form and the oil can not c...

Page 115: ...ing a new filter Clean the engines filter holder brush a thin oil layer on the sealing of the new filter 7 Mounting the new filter Carefully screw in the new filter by hand It must not be tightened too much Screw in the oil drain screw again and tighten is with the wrench Use a new sealing for the oil drain screw 8 Fill in oil oil fill capacity see attachment Fill the engine oil into the engine vi...

Page 116: ... disposed with domestic waste It is prohibited to dispose used oil with waste water Make sure that used oil is disposed properly e g where oil is bought or at collection stations 7 8 Verifying the starter battery and if necessary the battery bank Check the condition of the battery Proceed here as prescribed by the battery manufacturer If from the battery manufacturer not otherwise mentioned 7 8 1 ...

Page 117: ...ttery Measure the electrolyte density of individual cells with a commercial hydrometer The hydrometer reading see table on following page indicates the battery s state of charge During measurement the temperature of the electrolyte should preferably be 20 C Attention The gases emitted by the battery are explosive Keep sparks and naked flames away from the battery Do not allow battery acid to come ...

Page 118: ...trical fuel pump must be audible Switching on and off the solenoid valve at the generator will be audible by pressing the failure bypass switch if capsule removed Note Generators with iControl system has no failure bypass switch The Fuel pump can be activated at the iControl panel Please see iControl manual for details Fig 7 9 2 Ventilation screw at the fuel solenoid valve 3 Pressing the failure b...

Page 119: ...1 Replacement of the fuel filter Fig 7 9 1 1 Fuel Filter Exchanging the filter depending upon fuel contamination should take place after 300 operational hours at the very least The inlet must be clamped before exchanging the filter Remove the hoses from the used filter and fasten them to the new filter The arrow on the filter housing indicates the direction of the fuel flow A clogged filter causes...

Page 120: ...the mount left hand rotation Fig 7 9 1 1 4 Fuel filter 3 Screw the new filter element into the mount 4 Lubricate the sight glasses o ring with a heat resistant grease Specification Antiseize and screw the sight glass back into its mount right hand rotation 7 10 RReplacing the Air Filter The replacement interval depends on the contaminations in the combustion air but the air filter should be change...

Page 121: ...hand side of the air intake housing 01 Closure Fig 7 10 3 Replace air filter 3 Lift up the housing cover and pull it backwards 4 Replace the air filter MANN FILTER C2039 5 To reinstall reverse the order of steps 7 10 1 Ventilation of the coolant circuit freshwater Attention Special notes for the ventilation of the cooling system If the cooling water is drained or if other air has entered the cooli...

Page 122: ...ernal coolant expansion tank is connected with the generator by the intended connection point Further it should be guaranteed that the expansion tank is attached in sufficient height 600 m over the level of the generator exhaust elbow union Fig 7 10 1 Expansion tank Expansion tank Fig 7 10 2 Ventilating screw 1 Open the ventilating screw above the cooling water pump casing Not present at all model...

Page 123: ...ox 60 Seconds then switch off 6 Refill cooling water via the compensation tank 7 The compensation tank is connected to the generator by two hoses The external compensation tank should be filled to a max 20 in a cold state It is very important that a larger expansion area is maintained above the cooling water level 8 Repeat this procedure 1 5 times If there is no change to the state of the cooling ...

Page 124: ...ar after a very short time of operation Therefore the V belt must be checked in short time distances It may be possible that the V belt must be changed after a few weeks Therefore the V belt must be checked every 150 hours The v belt must be seen as a wearing part Therefore it is necessary to have enough spare V belts on board We therefore recommend to have the Fischer Panda Service Kit on board F...

Page 125: ... must be pressed in the direction of the thermostat housing 4 Exchange the V belt Sample Picture Fig 7 11 0 4 V belt 5 Afterwards the V belt must be tightened again 6 The V belt must be tightened in such a way that it is possible to press it about approx 10 mm 7 Tighten the screws above and underneath the alternator Sample picture ...

Page 126: ...rs The original location of the item must be taken from the generator description of this manual All replacements and repairs should be done by a trained person ATTENTION Ensure that the generator cannot be started up accidentally Remove battery main switch For part numbers refer to the spare parts catalogue Fig 7 12 1 Electric starter 1 Open the capsule 01 Electric starter Fig 7 12 2 Electric sta...

Page 127: ...ic starter 3 Pull off rubber cap 4 Loosen hex nut with wrench with W A F 13 mm and remove the electric connections Fig 7 12 4 Electric starter 5 Loosen the lower attachment screw with a hex socket wrench Fig 7 12 5 Tools Tools needed 01 Socket wrench with long and short extension and size 6 mm socket 13 6 01 ...

Page 128: ...er attachment screw is visible from up top view between engine and exhaust manifold 6 Slide the socket wrench fitted with both extensions under the exhaust manifold and insert in the hex socket screw Loosen upper attachment screw Fig 7 12 7 Electric starter 7 Pull out electric starter 8 To reinstall reverse the order of steps 6 ...

Page 129: ...al location of the item must be taken from the generator description of this manual All replacements and repairs should be done by a trained person ATTENTION Ensure that the generator cannot be started up accidentally Remove battery main switch Fig 7 13 1 Injection nozzles Injection lines Figures similar 1 Remove cable ties from the injection lines Fig 7 13 2 Injection nozzles 2 Loosen the pipe cl...

Page 130: ...3 Remove the copper seal 5 and the heat shield 6 4 Dismount the connector 2 from the glow plugs 3 See Kapitel 7 14 Replacing the Glow Plugs auf Seite 131 5 Remove the glow plugs 3 See Kapitel 7 14 Replacing the Glow Plugs auf Seite 131 For assembly Replace the copper seal and the heat shield with new parts 1 Return line 2 Connector 3 Glow plug 4 Nozzle holder assembly 5 Copper seal 6 Heat shield 1...

Page 131: ...et 3 4 If the heat ring seal drops back in repeat the procedure above For assembly If the injection nozzle is uninstalled for cleaning or maintenance purposes the heat seal ring and the injection nozzle gasket must be replaced 1 Phillips screwdriver 2 Injection nozzle 3 Injection nozzle gasket 4 Heat ring seal 7 14 Replacing the Glow Plugs NOTE Representative procedure The described procedure is r...

Page 132: ...structions 16 1 15 Fig 7 14 2 Glow plugs Figures similar 2 Remove the three hex screws using a size 7 mm socket wrench Fig 7 14 3 Glow plugs 3 Remove the glow plug connector Fig 7 14 4 Glow plugs 4 Loosen the glow plug using a socket wrench with a long size 10 mm socket 7 10 ...

Page 133: ...Maintenance Instructions 16 1 15 Kapitel Chapter 7 Maintenance Instructions Seite Page 133 Fig 7 14 5 Glow plugs 5 Remove glow plug 6 To reinstall reverse the order of steps ...

Page 134: ... that the generator cannot be started up accidentally Remove battery main switch For part numbers refer to the spare parts catalogue Fig 7 15 1 Oil pressure sensor 1 Open both connectors 01 on the oil pressure switch 2 Pull off rubber cap 02 Fig 7 15 2 Oil pressure sensor 3 Loosen and remove oil pressure switch 4B4 using a wrench with W A F of 29 mm A large piece of cloth or absorbent tissue must ...

Page 135: ...onnectors 01 on the oil pressure sensor Fig 7 15 2 Oil pressure sensor 2 Loosen and remove oil pressure sensor 6R3 using a wrench with W A F of 17 mm A large piece of cloth or absorbent tissue must be placed under the connection to prevent escaping oil from running into the capsule To reinstall reverse the order of steps The sensor is fit ted with a tapered thread and requires no special seal 01 1...

Page 136: ...nda generators The original location of the item must be taken from the generator description of this manual All replacements and repairs should be done by a trained person ATTENTION Ensure that the generator cannot be started up accidentally Remove battery main switch For part numbers refer to the spare parts catalogue Fig 7 16 1 Stop solenoid 1 Open the capsule 01 Stop solenoid Fig 7 16 2 Stop s...

Page 137: ...enance Instructions Seite Page 137 Fig 7 16 3 Stop solenoid 3 Disconnect electric supply line 3X4 from the stop solenoid Fig 7 16 4 Stop solenoid 4 Remove cable ties Fig 7 16 5 Stop solenoid 5 Remove the two fixing screws using a size 10 mm socket wrench 10 ...

Page 138: ...nstructions 16 1 15 Fig 7 16 6 Stop solenoid 6 Replace the stop solenoid 7 To reinstall reverse the order of steps Fig 7 16 7 Stop solenoid Please note for reinstallation 8 Slide the pin into the throttle Fig 7 16 8 Stop solenoid 9 Push the throttle to the left and release ...

Page 139: ...Maintenance Instructions 16 1 15 Kapitel Chapter 7 Maintenance Instructions Seite Page 139 Fig 7 16 9 Stop solenoid 10 Ensure that the throttle jumps back to its starting position without friction ...

Page 140: ...placements and repairs should be done by a trained person Fig 7 17 1 De aerating hose 1 Remove de aerating hose Use Cobra pliers to open the Cobra clamp 2 Clean during reinstallation 3 Remove the cap nuts of the valve cover 3 Wrench with W A F of 10 mm 4 Remove the valve cover 1 5 Replace the valve cover gasket 2 with new gasket 6 Insert the valve cover 1 taking care not to damage the O ring 7 Tig...

Page 141: ... 7 18 1 Pulley 1 Drain cooling water from entire system 2 Remove V belts see Replacement of the V Belt in this manual 3 Remove all 4 screws on the pulley W A F 10 mm 4 Remove pulley 5 For reinstallation clean the pulley 6 Remove the water pump fixing screws 2 and remove the water pump 1 from the transmission housing Wrench with width across flats of 10 mm For reinstallation Apply liquid sealant Th...

Page 142: ...to be adjusted is fully open If necessary rotate back and forth to determine the dead centre See Fig 7 19 1 Valve open on page 143 3 Rotate crankshaft 360 The valve is then closed as the cam shaft was rotated 180 See Fig 7 19 2 Valve closed on page 143 4 Check the valve clearance with a feeler gauge If the engine is cold the valve clearance must be between 0 145mm and 0 185mm The feeler gauge must...

Page 143: ... Cam follower 3 Push rod 4 Adjusting screw 5 Counter nut 6 Rocker arm 7 Valve 8 Crankshaft Fig 7 19 2 Valve closed 1 Cam shaft 2 Cam follower 3 Push rod 4 Adjusting screw 5 Counter nut 6 Rocker arm 7 Valve 8 Crankshaft Clearance of intake and discharge valve cold Factory specification 0 145 to 0 185 mm 0 00571 to 0 00728 inch ...

Page 144: ... generators The original location of the item must be taken from the generator description of this manual All replacements and repairs can be done by the user Fig 7 20 1 Relay 1 Remove the two fixing screws of the plastic cover using a size 0 or 1 phillips screwdriver Fig 7 20 2 Relay 2 Remove the plastic cover Fig 7 20 3 Relay 3 Pull relay from the socket and replace with new relay 4 To reinstall...

Page 145: ...ption of this manual This replacement can be done by the user The fuses should be replaced every 2000 operating hours Fig 7 21 1 Fuse Figures similar 1 Remove the two fixing screws of the plastic cover using a size 0 or 1 phillips screwdriver Reprasentative picture Fig 7 21 2 Fuse 2 Remove the plastic cover Reprasentative picture Fig 7 21 3 Fuse 3 Using the fuse extraction tool remove the fuse and...

Page 146: ...Maintenance Instructions Seite Page 146 Kaptitel Chapter 7 Maintenance Instructions 16 1 15 7 22 ...

Page 147: ...ore starting work at the generator Make sure that the generator is stopped and the starter battery is disconnected to guarantee that the generator cannot be inadvertently started Do not run the generator with removed sound isolation cover Warning Risk of injury Improper installation maintenance can result in severe personal injuries or material damage Always undertake installation maintenance work...

Page 148: ... for safety reasons Warning Hot surface material Generator oil and antifreeze can be hot during after operation Risk of severe burns Instruction Personal protective equipment necessary During Installation maintenance personal protective equipment is required to minimize the health hazards Protective clothing safety boots protective gloves Ear defender safety glasses Attention disconnect all load D...

Page 149: ...he generator which is higher than what the diesel drive motor can provide Overloading causes the engine to run rough burn oil create excessive exhaust environmentally unfriendly and even to stall The generator should only be loaded at the peak rated power for short periods only A high peak current is required to start many electrical devices especially electric motors and compressors from a still ...

Page 150: ...r speed rpm should only be done with the use of a rev counter and or a voltmeter A voltage regulated circuit breaker is installed in the electrical system in order to avoid damage if sensitive or valuable equipment is used voltage control with circuit breaker 8 5 3 Automatic Voltage Monitoring and Auto Shut Down If air conditioning units compressors or other such valuable equipment are installed o...

Page 151: ... Energized to stop By pressing the OFF button on the remote control panel the stop solenoid is supplied with voltage and operate through this the injection nozzles resets to zero position and the generator stops B Energized to run This version is equipped with two solenoids an actuating and a stop solenoid After being fed with current the actua ting solenoid attracts the adjusting lever of the fue...

Page 152: ...could lead to complete destruction of the starter It is important that every person who operates the generator is informed of this situation This is practically the only handling error that can be made on board that can lead to fatal consequences for both generator and operator 8 6 4 Dirty fuel filter Fig 8 6 4 1 Fuel filter If the fuel filter is dirty change the filter element representing pictur...

Page 153: ...R BUT DOES NOT START Cause Solution Stop solenoid valve not opening Check wire connections and circuitry to solenoid valve ref DC wiring diagram Relay K2 Fuse Fuel pump does not operate Check fuel filter and pump clean if necessary Lack of fuel Check fuel supply Glow plugs not working correctly Check glow plugs and heating time Too much air in fuel lines Test fuel system for leakage Bleed air from...

Page 154: ...r in fuel lines Bleed air from fuel system DROP IN THE SPEED OF THE MOTOR Cause Solution Too much oil Drain oil Lack of fuel Check fuel supply system fuel filter renew if necessary check fuel pump check fuel lines bleed if necessary Lack of intake air Check air intake paths Check and clean air filter and intake muffler if installed Generator overloaded by too many load Reduce the electrical load s...

Page 155: ... and switch off unnecessary load Insufficient intake air Check intake air filter clean if necessary Fuel injector nozzles faulty Replace injector nozzles Valve clearance incorrect Readjust valve clearance to correct value refer to Kubota manual Poor fuel quality Use better quality diesel recommended 2 D Diesel Poor combustion Incorrect AFR air fuel ratio due to motor timing adjust ment Have motor ...

Page 156: ...Generator Failure Seite Page 156 Kaptitel Chapter 8 Generator Failure 16 1 15 ...

Page 157: ...approx 0 42 1 12 l approx 0 42 1 12 l approx 0 42 1 12 l approx 0 5 1 4l Oil consumption max 1 of fuel consumption max 1 of fuel consumption Oil specification API CF API CF API CF API CF Cooling water requirement for seawater circuit Marine generators only 10 12 l min 10 12 l min 16 28l min 16 28l min Permissible max permanent tilt of engine a 25 across the longitudinal axis b 20 in the longitudin...

Page 158: ...3 Millibar Panda 6500 Panda 7 mini Panda 8000 Panda 8 mini Panda 9000 Panda 10000 Panda 9 mini Panda 12000 Panda 14000 Panda 15000 15 mini digital Panda 18 Panda 24 Panda 30 Type D782 D902 D1105 V1505 V1505 TD Governor VCS VCS VCS VCS VCS Automatic start booster yes yes yes no no Cylinder 3 3 3 4 4TD Bore 67 mm 72 mm 78 mm 78 mm 78 mm Stroke 73 6 mm 73 6 mm 78 4 mm 78 4 mm 78 4 mm Stroke volume 78...

Page 159: ... 0 2 mm Cylinder head nut torque 63 7 68 6 Nm 68 Nm 68 Nm 25 Nm Compression ratio 22 5 1 22 16 22 16 22 1 Lubrication oil capacity 5 0 l 6 4 l 6 4 l 7 5 l 7 5l Fuel consumption approx 2 7 7 1l approx 4 9 13 1l approx 3 78 10 1l approx 6 3 16 8 l approx 6 7 17 9l Oil consumption max 1 of fuel consumption max 0 5 of fuel consumption Oil specification API CF API CF API CF 4 API CF API CF Cooling wate...

Page 160: ...ar 10 7 kPa 107 Millibar 10 7 kPa 107 Millibar 10 7 kPa 107 Millibar 10 7 kPa 107 Millibar Panda 7 5 4 Panda 9 4 Panda 12 4 Panda 17 4 Panda 22 4 Panda 30 4 Panda 30 4 Panda 40 4 Panda 50 4 Panda 70 4 Type Mitsubishi S DTS V3600 V3600 V3800 DI T BF4M 1013EC Governor VCS VCS VCS Mechanical GAC VCS Automatic start booster no no no no no Cylinder 4 4 4 4 4 Bore 94 98 mm 98 mm 100 mm 108 Stroke 120 12...

Page 161: ...M 1800 rpm Valve clearance engine cold 0 16 0 20mm 0 2mm 0 2mm 0 2mm 0 2mm Cylinder head nut torque 58 8 63 7Nm 42Nm 42Nm 42mm 68Nm Compression ratio 23 1 24 1 24 1 22 1 Lubrication oil capacity 1 3l 2 8l 2 8l 3 7l 6 0l Fuel consumption approx 0 42 1 12l approx 0 7 1 8l approx 1 0 2 66l approx 1 3 3 6l approx 1 20 3 36l Oil consumption max 1 of fuel consumption Oil specification API CF API CF API ...

Page 162: ...commend cable cross size starter battery cable Length 4 meter max 70mm Max exhaust back pressure 10 7 kPa 107 Millibar Panda 45i Generatortyp Generator type Kühlwasser Cooling water Abgas Exhaust Kraftstoff Fuel Zulauf Feed Rücklauf Return Panda PVMV N 4000i 5000i 20 40 8 8 Panda PVMV N 4 5 ND 20 40 8 8 Panda PVMV N 5000 LPE 20 40 8 8 Panda PVMV N 6000 ND 25 40 8 8 Panda PVMV N 6000i 8000i 20 40 8...

Page 163: ... 8 8 Panda PVMH 14000 NE 25 40 8 8 Generatortyp Generator type Kühlwasser Cooling water Abgas Exhaust Kraftstoff Fuel Zulauf Feed Rücklauf Return Panda PVK U 4000i 5000i 20 40 8 8 Panda PVK U 4 5 ND 20 40 8 8 Panda PVK U 5000 LPE 20 40 8 8 Panda PVK U 6000 ND 25 40 8 8 Panda PVK U 6000i 8000i 20 40 8 8 Panda PVK U 8000 NE 25 40 8 8 Panda PVK U 9000 ND 25 40 8 8 Panda PVK U 12000 NE 25 40 8 8 Panda...

Page 164: ... UK 14000 NE 25 40 8 8 Panda PVK UK 15000 NE 15000i 25 40 8 8 Panda PVK UK 9 4 25 40 8 8 Panda PVK UK 18 NE 25 40 8 8 Panda PVK UK 24 NE 25 40 8 8 Panda PVK UK 30 NE 25 40 8 8 Panda PVK UK 35 YA 30 50 8 8 Panda PVK UK 47 YA 30 60 8 8 Panda PVK UK 60 MB 40 76 8 8 Panda PVK UK 75 MB 40 76 8 8 Panda PVK UK 100 MB 50 76 8 8 Wiring for vehicles single phase not tin plated PVC isolated nominal wire cros...

Page 165: ...y the API standard American Petroleum Institutes The API designation is to be found on each engine oil bundle The first letter is always a C API C for diesel engines The second letter is for the quality of the oil The more highly the letter in the alphabet the better the quality API C for diesel engine Examples for diesel engine oil API CC Engine oil for small demands API CD Engine oil for suction...

Page 166: ...6 Fuel Use a clean No 2 Diesel fuel oil SAE J313 JUN87 according to ASTM D975 and EN 590 Do not use alternative fuel because its quality is unknown or it may be inferior in quality Kerosene which is very low in cetane rating adversely effects the engine Engine oil type over 25 C SAE30 or SAE10W 30 SAE10W 40 0 C to 25 C SAE20 or SAE10W 30 SAE10W 40 below 0 C SAE10W or SAE10W 30 SAE10W 40 ...

Page 167: ...Panda iControl2_eng R07 16 1 15 Panda iControl2 Operating Manual Open loop and closed loop control system for Fischer Panda generators ...

Page 168: ...r Fischer Panda GmbH 33104 Paderborn reserves all rights regarding text and graphics in this document Details are given to the best of our knowledge No liability is accepted for correctness Please note technical modifications aimed at improving the product may be implemented without prior notice Therefore it must be ensured prior to installation that the pictures diagrams and related material are ...

Page 169: ... automatic start up WARNING The generator must not be operated with the cover removed If the generator is being installed without a sound insulation capsule it must be ensured that all rotating parts belt pulley belts etc are covered and protected so that there is no danger to life and body If a sound insulation capsule will be produced at the place of installation then well placed signs must show...

Page 170: ...ive terminal then the positive terminal if work on the generator or electrical system is to be carried out so that the generator cannot be unintentionally started This applies in particular to systems with an automatic start up function The automatic start up function shall be deactivated before starting work The flooding valve must be closed For PMS version only NOTE Also observe the safety instr...

Page 171: ...e most important data of the system as well as warnings and error messages The control panel is equipped with four buttons for operating the Panda iControl2 controller Fig 11 1 1 Panda iControl 2 panel 1 On Off button Switching the Panda iControl2 controller on and off 2 Start Stop button Starting and stopping the generator confirming values in selection menus Enter key 3 Cursor up button Switchin...

Page 172: ...ly checked and cleaned The impeller fatigue increases if residual affects the raw water intake 5 Visual inspection Control fixing bolts check hose connectors for leakages control electrical connections 6 Switch off the load The generator should only be started without load 7 Open fuel valve if installed 8 Close battery main switch on 11 2 2 Vehicle version 1 Oil level control ideal level 2 3 MAX T...

Page 173: ...ion in default display Note Example Hardware version 2 à iControl2 controller Generator type 01 à Panda 5000i PMS Software version 2 0 à iControl2 compatible with iControl Panel2 11 3 2 The default display screen Five seconds after the controller is switched on the display will change to the default display screen On the default display screen you will find information on the battery voltage opera...

Page 174: ...or system with 24 V starter system the starter battery voltage can not be displayed 11 3 3 Operating modes The Panda iControl2 controller offers different operating modes 11 3 3 1 Stand by mode After the controller is switched on with the On Off button the system is in stand by mode This is indicated by the output STANDBY in the status field in the top right corner of the default display screen In...

Page 175: ...al Service on page 185 In the set up menu of the controller you can reset the service interval after performing maintenance Siehe Set up menu auf Seite 181 11 3 3 2 Start up mode The start up mode represents the transition from stand by mode to operation mode i e generator operation By actuating the Start Stop button in stand by mode you can initiate the start up process of the generator The pre h...

Page 176: ...exhaust system gases The cooling water cannot be pressed through the exhaust as long as the diesel motor does not run at sufficient speed This leads to severe motor damage Open the sea valve as soon as the generator is started 11 3 3 3 Override mode The override mode follows directly after the successful start up of the generator In this mode no fault analysis is performed The duration of the over...

Page 177: ...the inverter screen by actuating the cursor up button while in operation mode Fig 11 3 3 4 4 Inverter screen phase voltages This screen provides the latest inverter phase voltages You can access the inverter screen by actuating the cursor up button while in operation mode Fig 11 3 3 4 5 Phase voltage L1 This screen provides the latest inverter output voltage of the single phases with the matching ...

Page 178: ...This screen provides the latest inverter output voltage of the single phases with the matching conductor current and the circuit board temperature The inverter will be switched off at a circuit board temperature of 75 C You can access the inverter screen by actuating the cursor up button while in operation mode ...

Page 179: ...e an emergency stop switch for a regular stop of the generator The engine may overheat and can be damaged destroyed Note Manual start in autostart mode If the generator is manually started up and stopped while in automatic start up mode it will switch to stand by mode for safety reasons If necessary the autostart mode must be reactivated 11 3 3 6 Autostart mode The Panda iControl2 panel is equippe...

Page 180: ...h the On Off button To deactivate the autostart function the flag in the EEPROM must be reset with Disable Siehe Activating deactivating the autostart function Autostart auf Seite 183 Note Manual start in autostart mode If the generator is manually started up and stopped while in automatic start up mode it will switch to stand by mode for safety reasons If necessary the autostart mode must be reac...

Page 181: ...t Stop button is used for confirming a selection in the set up menu If you confirm the row marked with the with the Start Stop button you will access the selected sub menu Fig 11 4 3 Set up menu Set up menu Menu item Settings range for backlight 1 Setting the brightness value for the standard backlighting to 0 9 backlight 2 Setting the brightness value for the dimmed backlighting to 0 9 Dimtime di...

Page 182: ...ice menu screens are highlighted with the light bulb symbol The period after which the backlight is to switch to the dimmed level can be specified with the menu item dimtime In this screen you can enter the time in seconds values between 0s and 255s are possible Note In the sub menus set the desired values with the cursor buttons and then confirm your settings with the Start Stop button After sett...

Page 183: ...ng the set up menu Save Exit After setting all parameters you can exit the set up menu with the menu item Save Exit Fig 11 4 5 1 Saving the values to the EEPROM In doing so all settings entered in the sub menus backlight 1 backlight 2 dimtime and Network ID are saved to the EEPROM Then the goodbye screen appears for 3 seconds and the controller is switched off At the next start of the controller t...

Page 184: ...vate the autostart function select Enable and again confirm your selection with the Start Stop button To deactivate the function use the menu item Disable The Panda iControl will then confirm your input Fig 11 4 6 3 Message Autostart enabled after confirming the selection Message Autostart enabled after confirming the selection Fig 11 4 6 4 Message Autostart disabled after confirming the selection...

Page 185: ...rt Stop button as well Note Manual start in autostart mode If the generator is manually started up and stopped while in automatic start mode it will switch to stand by mode for safety reasons If necessary the autostart mode must be reactivated 11 4 7 Resetting the service interval Service Note As the indication of operating hours remaining until the next service interval can be reset at any time i...

Page 186: ...so switch off the fuel pump manually For this purpose confirm the menu item Prime fuel again and switch off the fuel pump using the Start Stop button 11 4 9 Selecting and saving a unit for the temperature value output With the Panda iControl2 panel you can output the temperature values on the display in degrees Celsius C or in degrees Fahrenheit F The unit can be switched with the control panel In...

Page 187: ...trained technical personnel or by authorised workshops Fischer Panda Service Points only 12 1 1 Hazard warnings for installation Note Ensure compliance with the general safety instructions at the beginning of this manual Warning Automatic start up DANGER TO LIFE Improper operation can result in health impairment and death The battery must always be disconnected first the negative terminal then the...

Page 188: ... the cooling system MANDATORY INSTRUCTION Protective equipment required For installation work personal protective equipment is compulsory This includes Tightly fitting protective clothing Safety shoes Safety gloves Hearing protection Safety goggles if applicable WARNING Switch off all loads All loads must be disconnected prior to working on the generator to avoid damage to the devices 12 2 Disposa...

Page 189: ...y original Fischer Panda connecting cables Terminal Terminal description Cable colour Function 1 UBUS white WH Bus supply voltage 2 GND brown shielding BN Fischer Panda bus ground ground connection between Panda iController and Panda iControl panel 3 REIZ green GN Exciter wire is switched to ground if the controller is to switch on 4 DATA A pink PK Fischer Panda bus data line A 5 DATA B Grey GY Fi...

Page 190: ...Installation Seite Page 190 Kaptitel Chapter 12 Installation 16 1 15 12 3 Dimensions Fig 12 3 1 Housing of the Panda iControl2 panel ...

Page 191: ...is connected to this jack The Fischer Panda CAN bus is connected to the 6 pin jack at the bottom right of the circuit board The configuration of the connectors is given in the subsequent tables Siehe Terminal assignments on the Panda iControl2 controller auf Seite 192 1 Connecting jack for wire harness 18 pin 2 Connecting jack 6 pin Fischer Panda standard bus 3 Connecting jack 6 pin Fischer Panda ...

Page 192: ...5V servo motor red wire 12 OUT PWM servo motor yellow wire 13 OUT Booster optional depending on generator type 14 OUT Fuel pump 15 OUT Fuel pump 16 OUT Electric starter 17 OUT Electric starter 18 OUT Electric starter Terminal Terminal description Function 1 UBUS Bus supply voltage 2 GND Fischer Panda bus ground ground connection between Panda iControl2 controller and Panda iControl2 panel 3 REIZ E...

Page 193: ...g company The operating company shall be instructed in the operation maintenance and hazards of the generator This applies to both the maintenance steps and hazards described in the manual and to additional steps and hazards that result from the specific installation conditions and the connected components Note The original start up log of the generator must be sent to Fischer Panda to obtain the ...

Page 194: ...Seite Page 194 Kapitel Chapter 12 Installation 16 1 15 Leere Seite Intentionally blank Installation ...

Page 195: ... scope of the overall generator cleaning The housing can be wiped off with a soft lightly dampened cloth In doing so it must be ensured that no moisture enters the jacks and the housing 13 2 Maintenance of the iControl2 remote control panel The iControl2 remote control panel is maintenance free 13 2 1 Cleaning the iControl2 controller The display can be cleaned with a soft cloth dampened lightly w...

Page 196: ...Seite Page 196 Kapitel Chapter 13 Maintenance 16 1 15 Leere Seite Intentionally blank Maintenance ...

Page 197: ...reaches a defined warning threshold The warnings are issued on the Panda iControl2 panel display via the cyclical display of the word HIGH or LOW alternating with the measured value e g the temperature Warnings do not become active until the time between reaching the threshold value and the defined delay has expired Note Warnings do not result in the generator or the controller being switched off ...

Page 198: ... Faults result in the generator shutting down If a fault occurs due to the battery voltage being too low the controller is completely shut down to prevent the battery from discharging too much Examples of an error message on the display Fig 14 2 1 Fault Cylinder head temperature out of range Fault Exhaust manifold temperature out of range broken cable Fig 14 2 2 Fault STARTING FAILS start up proce...

Page 199: ...ssure error BATTERY LOW Battery power too low Inverter overtime Inverter temperature too high Inverter overload Generator was overloaded message is also issued when the generator output cable is not connected to the inverter INIT FAILED Parameters were not correctly adopted into the EEPROM when the generator type was initialised Generator type must be reset OUT is output instead of a temperature O...

Page 200: ...checked for firm seating or damage P8 P50 marine Cylinder head temperature Delay 90 C 5 s 95 C 5 s Winding temperature Delay 130 C 5 s 135 C 5 s Exhaust manifold temperature Delay 70 C 1 s 75 C 1 s P8 P50 vehicle Cylinder head temperature Delay 95 C 5 s 100 C 5 s Winding temperature Delay 160 C 5 s 165 C 5 s Exhaust manifold temperature Delay 100 C 1 s 105 C 1 s P15000i marine Cylinder head temper...

Page 201: ...tive Current consumption nominal 175 mA Current consumption stand by 2 5 mA Operating temperature 20 C to 85 C Storage temperature 30 C to 85 C Current sensor Hall element max 20A max tightening torque for connecting bolts 1 2 Nm iControl 2 control unit Supply voltage 12V 24V 12V or 24V automotive Current consumption off 0 mA Current consumption stand by backlight brightness 9 45 mA Current consum...

Page 202: ...Seite Page 202 Kapitel Chapter 15 Annex 16 1 15 Leere Seite Intentionally blank Annex ...

Page 203: ...a PMGi 8000 PMGi 10000 Seite Page 203 16 Inverter Panda PMGi 8000 PMGi 10000 Art Nr 21 07 03 033P PMGi 8000 21 07 03 041P PMGi 10000 21 07 03 019P PMGi 5000 Bez Panda PMGi 8000 PMGi 10000 230 V 50 Hz PMGi 5000 120 V 240 V 60 Hz Document Hardware Software Actual R04 Replace R03 ...

Page 204: ... a closed capsule All servicing maintenance or repair work may only be carried out when the motor is not running Electrical power DANGER TO LIVE Electrical voltages above 48 volts battery chargers greater than 36 volts are always dangerous to life The rules of the respective regional authority must be adhered to Only an electrician may carry out installation of the electrical connections for safet...

Page 205: ... Fig 16 3 1 Connection side To connect the PMGi use the prepared cable with t he 4pin plug and connect to socket 3 PMGi in 450V 400Hz Connect your termination box with the socket 1 Use a 3pin plug 230V 50Hz AC PMGi out Do not cover the Air out grille 2 1 Socket for Load 2 Air out grille 3 Socket for generator connection 4 FP Bus socket connection to generator 3 1 2 4 ...

Page 206: ...5 16 3 1 Socket pins of the PMGi 8000 Fig 16 3 1 Socket 1 Socket 1 230V 50Hz AC PMGi out 1 Ground cable green yellow 2 Neutral cable blue 3 Live cable brown Attention Connecting one of the three Phase with the earth pin will destroy the PGMi Fig 16 3 2 Socket 3 Socket 3 PMGi in 1 Ground 2 4 Phase 1 3 1 2 3 1 2 3 4 ...

Page 207: ... holes and air grille should not be covered 01 Air holes Attention Inside of the PMGi are up to 550VAC The cover of the PMGi should only be opened by special trained persons Danger for Live Attention Make sure that the connection between the generator and the PMGi is secured Never connect or disconnect the PMGi while the generator is running This will destroy the PMGi it may burn or explode 1 ...

Page 208: ...d for the power inverters of other brands 16 5 1 Settings in the Victron VE Configure II Software General Fig 16 5 1 1 Settings in the Victron VE configure II Software 16 5 1 1 Uninterrupted AC power UPS function Due to the fact that the power inverter connects the shore power immediately to the domestic grid to fast the PMGi gets overloaded and shut down with an error UPS Function must be deactiv...

Page 209: ... in the Victron VE Configure II Software Inverter Fig 16 5 2 1 Settings in the Victron VE configure II Software 16 5 2 1 Assist current boost factor To reduce the action of the power inverter on the iGenerator the Assist current boost factor must be reduced from 2 0 to1 3 Wrong settings will cause bad rpm control of the generator ...

Page 210: ...Inside of the PMGi a fan is mounted Do not cover the air holes and grille The heat sink and the fan of the PMGi may become dirty as a consequence of the use of the generator and so the unit can loose a part of their heat transfer characteristic Every 6 months it is necessary to visual inspect the heat sinks and clean it with compressed air At every Generator service the fan of the PMGi should be c...

Page 211: ...is required be sure to use a though rubber heated flexible and fireproof cable Limit length of extension cables depends on the voltage drop along the cable This drop must be less than 2 5 value of the nominal output voltage Pay attention to the right pin assignment See Socket pins of the PMGi 8000 on page 206 16 9 1 1 Connection to a system with RCD The PMGi is prepared for the use in a RCD protec...

Page 212: ...ominale NOVAC 230 V VAC 5 ohne Last without Load sans charge 230 V VAC 5 ohne Last without Load sans charge 120 V VAC 5 ohne Last without Load sans charge Regelung Regulation Réglage R 5 5 5 Stabilität Kurzzeit 30sec Stability short term 30sec Stabilité courte durée 30s Ds 5 5 5 Stabilität Langzeit 4h Stability Long term 4h Stabilité longue durée 4h Dl 5 5 5 Spannungsabweichung Voltage offset Dive...

Page 213: ...nnung Nominal Voltage Tension de sortie nominale NOVAC 230 V VAC 5 ohne Last without Load sans charge 120 V VAC 5 ohne Last without Load sans charge 230 V VAC 5 ohne Last without Load sans charge Regelung Regulation Réglage R 5 5 5 Stabilität Kurzzeit 30sec Stability short term 30sec Stabilité courte durée 30s Ds 5 5 5 Stabilität Langzeit 4h Stability Long term 4h Stabilité longue durée 4h Dl 5 5 ...

Page 214: ...ommend protection fuse Sécurisation recommandée 32 A 63 A 40 A Empfohlener Kabelquerschnitt Recommend cable cross Section de câble recommandée 4 mm 10 mm 6 mm Umgebungstemperatur max Ambient temperature 40 C 40 C 40 C PMGi 8000 230 V PMGi 8000 120V PMGi 10000 230 V PMGi 10000 120 V Nominale Ausgangsspannung Nominal Voltage NOVAC 120 V VAC 5 ohne Last without Load sans charge Regelung Regulation R ...

Page 215: ... Regulierung Regulation Réglage 4 Stabilität Kurzeitig 30sec Stability short term 30sec Stabilité courte durée 30s 3 Stabilität Langzeit 4h Stability Long term 4h Stabilité longue durée 4h 3 Krestfaktor Crestfactor Facteur de crête 3 1 Empfohlene Absicherung Recommend protection Fuse Sécurisation recommandée 80 A Empfohlener Kabelquerschnitt Recommend cable cross Section de câble recommandée 25 mm...

Page 216: ... CurrentMaximum CourantMaximum 3x 21 7 A cos phi 0 8 400 Veff 52 A cos phi 0 8 230Veff 100 A cos phi 0 8 120Veff Leistung Power Puissance Nominal Nominal power Nominale 15 kVA 15 kVA 15 kVA Dauer Long term Continue 10 8 kW 12 kW 12 kW Frequenz Frequency Nominale Frequenz Nominal Frequency Fréquence nominale 50 Hz 2 50 Hz 2 60 Hz 2 Regulierung Regulation Réglage 4 4 4 Stabilität Kurzeitig 30sec Sta...

Page 217: ...A 230V 3x29 A 400V 3x52 A 400V StromstärkeMaximum CurrentMaximum CourantMaximum 108 A cos phi 0 8 230 V 3x36 2 A cos phi 0 8 400 V 65 A cos phi 0 8 400 V Leistung Power Puissance Nominal Nominal power Nominale 25 kVA 25 kVA 45 kVA Dauer Long term Continue 18 kW 20 kW Nominal 36 kW Dauer 33 kW Frequenz Frequency Nominale Frequenz Nominal Frequency Fréquence nominale 50 Hz 2 50 Hz 2 Alternative 60 H...

Page 218: ...ries with the live wire The minimum requested feature for this fuse are the following Note The electrical Data refer to the system running in accordance with all the limits defined in the General Specification table Output type Max current Comments 230VAC 30 0A 0 5A When protection takes place the engine must be switched off and all appliances detached Rated current 1 2 1 5 2 75 4 0 10 0 26A 1h 30...

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