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Absolute Example: 

 

Opt  21.1 (22.1)* .............. set to ............... 100 psi 

 

Opt  21.5 .......................... set to ................... 1 

 

Opt  21.6 (22.6)* .............. set to ............... 110 

 

Opt  21.7 (22.7)* .............. set to ................. 90 

 

Cut Out............................. ........................ 110 psi 

 

Set Point........................... ........................ 100 psi 

 

Cut In................................ .......................... 90 psi 

New Set Point

  60 psi 

 

Cut Out............................. ........................ 110 psi 

 

Set Point........................... .......................... 60 psi 

 

Cut In................................ .......................... 90 psi 

NOTE:

NEW

 Cut In and Cut Out values may need 

to be entered to achieve desired results.  

5 Manual 

Modulation 

Pressing

AUTO/MAN

 key toggles the burner in and out of manual or automatic modulation.  To place the 

boiler in manual from automatic no password is required. 

1. Press 

the 

AUTO/MAN

 key 

2.  Use the up/down arrow keys to set the firing rate. 
3. Press 

the 

AUTO/MAN

 key again to place in automatic 

Note:

   The firing rate will be shown on the display.  This function can be disabled via option 

parameter 1.1.  To do so requires the suppliers (highest) passcode. 

Resetting the Control 

To reset the Nexus, the 

MUTE/RESET

 key will have to be pressed and held for three seconds to first silence 

(mute) the alarm and then a second press for three seconds to clear the fault. A prolonged key press will do 
both.

If for some reason the Nexus detects a fault, the cause of the fault will be displayed if still present.  If not 
displayed, pressing the 

ENGINEERS

 key once will reveal the fault, a second press will reveal the fault and 

subset in the upper right hand corner.  The 

ENGINEERS

 key is hidden behind the Fireye

“

 logo on the display.

Pressing the logo will show the EK # to the right of which will be the fault # and any subset.  Using the 
up/down arrow keys scrolls through the EK #’s to view other information. 

Summary of Contents for PPC6000 Series

Page 1: ...__________________________________2 3 Password _______________________________________________________2 4 Adjusting Cut IN and Cut OUT_____________________________________3 5 Manual Modulation _______...

Page 2: ...value and press the ENTER COM key 3 Password The only password an operator should require is the site Passcode This can be set as a number from 0 999 The factory default number is 154 The site Passcod...

Page 3: ...alue Meaning 0 No limits The burner will run until another method is used to switch it off 1 Absolute limit The values entered in option parameters 21 6 22 6 and 21 7 22 7 are the actual limit values...

Page 4: ...own on the display This function can be disabled via option parameter 1 1 To do so requires the suppliers highest passcode 6 Resetting the Control To reset the Nexus the MUTE RESET key will have to be...

Page 5: ...free to modulate 1 Measured value below warming limit burner held at low fire if the control is in auto or sequencing mode EK18 Boiler status 0 Burner will not fire because the temperature pressure me...

Page 6: ...essage since power up This should be zero unless there has been a problem EK26 Commission status Current commissioning mode where 0 Normal run mode 1 Adjust ratio mode 2 Commission ratio mode EK27 Com...

Page 7: ...nearest to the current modulation position EK37 Voltage reference error V The error between the measured voltage reference and the calibrated value 0 12 is the limit The displayed value shows volts NO...

Page 8: ...ut or trim not selected via serial comms 4 O2 setpoints or flow values incorrect 8 Option 30 6 not 0 16 Not modulating 32 In commission mode 64 Probe faulty see EK45 EK47 Oxygen setpoint Current oxyge...

Page 9: ...al Output 7 ON Daughterboard PZ15 PZ16 LOW VOLTAGE AND CURRENT ONLY 128 Digital Output 8 ON Daughterboard PZ17 PZ17 LOW VOLTAGE AND CURRENT ONLY EK61 Analog Input 1 Main Unit Terminal PB9 also boiler...

Page 10: ...task time The current longest internal software task time This is provided for manufacturers diagnostics only and may be removed in future versions EK76 Longest task number The current longest interna...

Page 11: ...xed by a letter This letter describes the status of the fault F This means that a fault e g PSU calibration fault has occurred and is still present The fault may be internal or external to the unit L...

Page 12: ...at least four setpoints commissioned x Use commission ratio mode to enter more setpoints Subset fuel code F19 Circuit board voltage reference fault The circuit board has an incorrect on board referen...

Page 13: ...than five degrees 3 During pre purge ignition or post purge when a drive moves from its setpoint 4 During modulation when a drive is not at its correct setpoint as defined by the commissioned fuel ai...

Page 14: ...to the control x This could be due to high levels of electrical interference getting into the product Check all cables are correctly screened and screens are terminated correctly Ensure the mains supp...

Page 15: ...5 and re commission or restore with option parameter 45 2 x This could be due to high levels of electrical interference getting into the product Check all cables are correctly screened and screens are...

Page 16: ...en level exceeded 15 0 during auto trim commissioning The burner is shutdown Subset Last auto trim commission setpoint 32 if adding air L58 Flue temperature low alarm value exceeded The measured flue...

Page 17: ...he engineer to ensure the new servo is mechanically fixed the same way as the original one Subset Invalid profile 100 101 to 104 3 The selected profile has been uploaded from a PC but has not been ver...

Page 18: ...st steam boilers When using only a proportional control the system rarely achieves set point as the burner firing rate is lowered as the pressure comes up At some point the input meets the actual dema...

Page 19: ...4 for set point 1 PID1 and 22 2 22 3 and 22 4 for set point 2 PID2 These values are adjustable using the Site Passcode 154 11 The Startup Shutdown Stages The startup shutdown stages are as follows Sta...

Page 20: ...The fuel and air motors are moved down until they are stopped by the closed position micro switches in the servos The final positions are compared with the closed positions stored in memory and must...

Page 21: ...fuel profile select input is removed PE9 10 11 or 12 the control will immediately move to status 1 10 Ignition The controller confirms all required drives are at their ignition positions and gives an...

Page 22: ...sing PA9 PA11 this control will move to status 17 If the AUTO input is removed by opening PA10 PA11 this control will modulate down to low fire then jump to status 15 Note Terminal PE7 will not be ene...

Page 23: ...23...

Page 24: ...ch is found defective in material or workmanship or which otherwise fails to conform to the description of the product on the face of its sales order THE FOREGOING IS IN LIEU OF ALL OTHER WARRANTIES A...

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