Firegear AF-1100 VALVE SERIES Installation And Operation Instructions Manual Download Page 16

16

LIGHTING INSTRUCTIONS continued

11- Pilot should remain lit, and control knob should pop back

out when released. If not, repeat the aforementioned
steps. If pilot ignition does not take place, contact your
installer or the

fire

gear Service Center.

LIGHTING THE BURNER SYSTEM

12- To manually light the burner system, gently press and turn

the gas control knob, in a counter-clockwise direction, to
the “ ON “ position. Gas should ignite within
approximately five ( 5 ) seconds. Adjust burner flame by
opening or closing manual gas shut-off valve.

FOR UNITS WITH REMOTE SYSTEMS

See the instructions that are packaged with the remote, and/or
instructions on Page 10, of this manual.

Before attempting to light the appliance with the remote,
make sure that the valve control knob is in the fully “ON”
position.

WARNING:

If ignition does not take place,

TURN THE

GAS OFF

, at the manual shut-off valve, and wait five

( 5 ) minutes, before attempting to relight the appliance.
If after repeated attempts, the appliance does not ignite,
contact your installer, or the

fire

gear Service Center.

PILOT FLAME ADJUSTMENT

FIGURE 33

The pilot flame should be a soft blue in color, and should
surround the last 1/2” of the thermocouple tip. Pilot adjustment
is not accessible, or permitted on vent-free units. If the pilot
flame must be adjusted, consult your installer, service agency,
or the gas supplier. ( SEE FIGURE 33 )

CURING REFRACTORY GAS LOGS

!!! IMPORTANT !!!

The hard refractory gas logs, provided with this decorative gas
log set, require curing the first time that they are put into
operation. You must follow the instructions given for curing the
logs, to avoid cracking the logs with continued use.

After the initial lighting of the burner system, adjust the flame to
about two ( 2” ) inches. Allow the flame to burn for thirty ( 30 )
minutes at this setting. Raise the flame an additional two ( 2” )
inches, and allow the flame to burn for another thirty ( 30 )
minutes. Continue this procedure, at thirty ( 30 ) minute
intervals for a total of three ( 3 ) hours.

MAINTENANCE & SERVICE

Your

fire

gear Decorative Gas Log Set should be thoroughly

inspected on a regular basis, at least once a year, by a
qualified installer.

At the beginning of each heating season, the system should be
checked as follows:

1-

Check the chimney flue or vent pipe to make sure that the
flue is drawing properly, and that any vent pipe
connections are tight.

2-

Check to see that there are no blockages at the chimney
or vent termination.

3-

Check for creosote, or soot build up in chimney or vents,
and clean if necessary.

4-

Pilot and burners should be inspected annually, at the
beginning of each heating season.

A)

Inspect and clean burner air intake, at the rear of the
grate / burner assembly.

B)

Remove lint and particles with vacuum or brush.

C)

Inspect ODS pilot for operation and accumulation of
lint at air intake holes.

D)

Verify flame pattern and log placement for proper
operation.

E)

Verify smooth, responsive ignition of main burner.

!!! WARNING !!!

NEVER use needles, wires, or similar cylindrical objects to
clean the pilot; this may damage the calibrated ruby that
controls the gas flow!

ADJUSTMENTS

The burner system has been adjusted for proper operation at
the factory. No adjustment is necessary, other than altitude
de-rate.

NEVER enlarge valve orifices or burner ports.

PILOT FLAME

MUST SURROUND

THERMOCOUPLE

TIP AS SHOWN

PILOT FLAME

THERMOCOUPLE

Summary of Contents for AF-1100 VALVE SERIES

Page 1: ...information in this manual is not followed exactly a fire or explosion may result causing property damage personal injury or loss of life This is an un vented gas fired heater It uses air Oxygen from...

Page 2: ...and the products of combustion of such fuels contain chemicals known to the State of California to cause cancer birth defects and or other reproductive harm This warning is issued pursuant to Californ...

Page 3: ...rvice agency or the gas supplier WARNING When used without adequate combustion and ventilation air heater may give off excessive CARBON MONOXIDE an odorless poisonous gas WARNING Before you install th...

Page 4: ...insure safe installation Failure to follow these instructions exactly can create a fire hazard SIDEWALL CEILING CLEARANCES FIGURE 2 The sides of the fireplace opening must be a minimum of six 6 inche...

Page 5: ...he mantel FLOOR CLEARANCES If installing the appliance at floor level the minimum clearance to combustible material is six 6 inches SEE FIGURE 5 FIGURE 5 EXAMPLE OF COMBUSTIBLE MATERIAL DO NOT attach...

Page 6: ...ted room heater having an input rating of more than 6 000 Btu per hour shall not be installed in a bathroom INSTALLATION INFORMATION UNVENTED APPLICATIONS WARNING This appliance is for installation on...

Page 7: ...tional Fuel Gas Code This appliance and its individual shut off valve must be disconnected from the gas supply piping system during any system pressure test in excess of PSI 3 5 KPA Use a system manua...

Page 8: ...for the gas connection with the exception of ember material and log placement IMPORTANT BEFORE YOU BEGIN Audit the gas pressure at the fireplace stub to insure proper minimum gas pressure see the spe...

Page 9: ...sooting SEE FIGURE 12 NOTE Special care is required if you are installing the appliance into a sunken fireplace The fireplace floor must be raised using non combustible materials to allow access to th...

Page 10: ...will be necessary for your distance run 1 Using a Jeweler s Phillips screwdriver install the stripped ends of connecting wire into the screw terminal block on the rear of the remote receiver FOR HAND...

Page 11: ...HAND HELD TRANSMITTER REMOTE RECEIVERS USE THE OUTSIDE TERMINAL BLOCK RECEPTACLES SEE FIGURE 16 17 WALL MOUNT REMOTE RECEIVER See the instructions packaged with the remote system for directions on pr...

Page 12: ...eeded to cover the area and the use of too much will retard the yellow flame and eliminate the glow Apply just enough to obtain a slow glow DO NOT PLACE GLOWING EMBERS DIRECTLY ON THE BURNER PORTS THI...

Page 13: ...ctive wrapping from the gas logs 5 Arrange the decorative gas logs on the burner base according to the instructions packaged with the gas logs 6 Place the Lava Rock cinders around the Grate Burner ass...

Page 14: ...the gas valve control knob Pilots may also be lit by long hearth match hand fire starter or book match clip extender All units must be lit by a Safety Pilot Pilot is located at the rear left center of...

Page 15: ...ty information in this manual LIGHTING THE PILOT 2 Push in the gas control knob slightly and turn it in a clockwise direction to the OFF position DO NOT FORCE NEVER USE ANY TOOL TO ROTATE THE GAS CONT...

Page 16: ...tructions given for curing the logs to avoid cracking the logs with continued use After the initial lighting of the burner system adjust the flame to about two 2 inches Allow the flame to burn for thi...

Page 17: ...420 NG OR S 37 5 37 BRASS ORIFICE STEM TYPE 20 THREAD HEX 360 NG PI 1 14 PIEZO IGNITER PIW 18 15 PIEZO IGNITER WIRE 18 REG 35 9 REGULATOR 3 5 W C NG REV EMB A COMMON PARTS PAGE REVOLUTION EMBERS ROCK...

Page 18: ...S 52 5 52 BRASS ORIFICE STEM TYPE 20 THREAD HEX 420 LP OR S 53 5 53 BRASS ORIFICE STEM TYPE 20 THREAD HEX 360 LP PI 1 17 PIEZO IGNITER PIW 18 18 PIEZO IGNITER WIRE 18 REG 10 11 REGULATOR 10 0 W C LP...

Page 19: ...and descriptions When ordering parts first obtain the Model Number from the name plate on your equipment then determine the PART NUMBER not the Index Number and the part description of each part from...

Page 20: ...HELD ON OFF REMOTE FG LT TH2 HAND HELD ON OFF THERMOSTAT REMOTE FG LMF SM1 or 2 HAND HELD ON OFF HI MED LOW FLAME REMOTE FIREGEAR WALL MOUNT REMOTE SYSTEMS FG WS LT WIRED WALL SWITCH FG WWS LT WIRELE...

Page 21: ...Check gas supply pressure while pilot remains on Faulty Valve Replace Valve Faulty pilot or thermocouple Replace Safety Pilot Clogged or dirty burner ports Clean burner ports Faulty Regulator Replace...

Page 22: ...ited Warranty does not cover any failures or operating difficulties due to accident abuse misuse alteration misapplication vandalism improper installation or improper maintenance or service or failure...

Page 23: ...23 NOTES...

Page 24: ...24 www firegearusa com REVA11 3 4...

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