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FT-70/75 Fill Level Inspectors Operator’s Guide

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Industrial Dynamics Company, Ltd. Document 40274-0600

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Summary of Contents for ft-70

Page 1: ...FT 70 and FT 75 Operation Guide 40274 0600...

Page 2: ...FT 70 and FT 75 Operation Guide Document 40274 0600 Fill Level Inspectors...

Page 3: ...trial Dynamics Company Ltd Filtec and Industrial Dynamics are registered trademarks of Industrial Dynamics Company Ltd All other trademarks are the property of their respective owners Contact Informat...

Page 4: ...ontainer Detection 1 7 Down Container Detection 1 7 Label Inspection 1 7 Reject Sorting 1 7 Serial Interface 1 7 Programmable Logic Controller Interface PLC 1 7 Chapter 2 Operating Your FT 70 75 Start...

Page 5: ...3 15 Chapter 4 Diagnostics and Troubleshooting Diagnostic Errors 4 3 Diagnostic Error Codes Listing 4 3 Diagnostic Error Codes Descriptions 4 6 Error Number 2 4 6 Error Number 5 4 6 Error Number 6 4...

Page 6: ...d 4 13 The display does not respond when keys are pressed 4 13 The display shows a blinking cursor and the beacon is on 4 13 There is no display and the beacon is off 4 14 The display is garbled or op...

Page 7: ...de VI Industrial Dynamics Company Ltd Document 40274 0600 Bottle Sensors 5 5 The FT 70 75 Housing 5 6 Pressure Regulator and Air Filter 5 6 External Wiring 5 6 Replacing the Rejector Pad 5 6 Servicing...

Page 8: ...s levels of radio active material using this equipment is externally through excessive exposure to a radiation source outside the body There are no by products that can be ingested into the body The F...

Page 9: ...calibrated against an air ionization chamber survey meter whose response was corrected against an Americium 241 test source 2 Interlock Electronic Shutter closed The radiation levels are not measurabl...

Page 10: ...STR IA L DYNAM IC S To rran ce Califo rn ia USA M ODEL FT 7 0 FI LL LE VE L IN SP EC TO R 4 3 5 1 2 36906 X FACTORY ADJUSTMENT ONLY DO NOT REMOVE INDUSTRIAL DYNAMICS CO TORRANCE CA U S A ENABLED 24VDC...

Page 11: ...es X RAY GAUGE 45 KV 50 A with 2 015 inch BeKu Filters Figure 2 FT 70 75 Radiation Pro le Schematic 4 TO 7 5 1 1 2 3 3 4 4 5 5 6 6 7 7 8 8 No Description No Description 1 Inspection Head 5 5 cm Isodis...

Page 12: ...Radiological Safety Information Industrial Dynamics Company Ltd Document 40274 0600 XI Figure 3 FT 70 75 Certi cate of x ray output measurement...

Page 13: ...FT 70 75 Fill Level Inspectors Operator s Guide XII Industrial Dynamics Company Ltd Document 40274 0600...

Page 14: ...al System Features 1 6 High Cap Bulged Can Detection 1 6 Missing Cap Missing Lid Detection 1 6 Dud Detection 1 6 Low Foam Detection 1 7 Foil Seal Detection 1 7 Smashed Container Detection 1 7 Down Can...

Page 15: ...FT 70 75 Fill Level Inspectors Operator s Guide 1 2 Industrial Dynamics Company Ltd Document 40274 0600...

Page 16: ...des high speed over ll or under ll not concurrent ll level container inspection The FT 75 provides high speed concurrent over ll and under ll ll level container inspection Additional inspection option...

Page 17: ...then compared against a Master Container Pro le Figure 1 2 Scanning the container To allow for slight variances in the ll level an Under ll Threshold and Over ll Threshold are determined both for the...

Page 18: ...e FT 70 75 uses a high resolution encoder coupled directly to the conveyor drive sprocket The encoder sends timing pulses to the FT 70 75 which uses the pulses to determine the container s position as...

Page 19: ...ject Sorting Servotec only External Reject Control Serial Controller Interface Modbus or IDC Protocols Programmable Logic Controller Interface PLC Note If you are unsure which options your unit contai...

Page 20: ...container label con gu ration optical sensor arrays are used to detect the presence of a label or labels including barcode veri cation Reject Sorting This option allows the FT 70 75 to classify the va...

Page 21: ...FT 70 75 Fill Level Inspectors Operator s Guide 1 8 Industrial Dynamics Company Ltd Document 40274 0600...

Page 22: ...ils 2 7 Adjusting the Centerline Trigger Bracket Height 2 7 Adjusting Optional Sensors and Sensor Brackets 2 8 Aligning the Missing Cap Sensor 2 9 Aligning the High Cap Sensor 2 11 Aligning the Smashe...

Page 23: ...FT 70 75 Fill Level Inspectors Operator s Guide 2 2 Industrial Dynamics Company Ltd Document 40274 0600...

Page 24: ...n installed the switch is located on this box If the External Junction Box is not installed and the main power switch is not readily discernible contact your plant service personnel for assistance Fig...

Page 25: ...diately shuts off so that no x rays are generated and it also deactivates the X ray Status Function in the system software If you turn the Safety Interlock Switch off you must perform the following pr...

Page 26: ...Type to be Inspected Before you can select a particular container type the parameters for that container type must be programmed into the FT 70 75 This should have been done by your Service Departmen...

Page 27: ...low the new setting about 20 ticks and then back up until the Head Height Counter indicates you have reached the correct height This will eliminated any backlash in the raising mechanism 3 Tighten the...

Page 28: ...ould be 1 Loosen the Centerline Trigger Bracket Height Lock See Figure 2 3 on page 2 6 2 There is a Height Adjustment Scale located on the side of the Inspection Tunnel that you will use to measure th...

Page 29: ...rtment should indicate whether or not you will need to make these adjustment and what the adjustment should be If your Service Department has not indicated the correct settings for the sensors use the...

Page 30: ...aligned properly For more infor mation see Adjusting the Centerline Trigger Bracket Height on page 2 7 1 Turn off the Safety Interlock Switch For more information see The Safety Interlock Switch on p...

Page 31: ...lower jam nut to secure the sensor positioning 6 If you will not be performing further alignment procedures reactivate the X ray Generator For more information see The Safety Interlock Switch on page...

Page 32: ...igh Cap Sensor 6 1 2 3 4 5 8 7 No Description 1 Sensor Emitter 2 Height Adjustment Lock 3 Container Cap 4 Sensor beam 5 Sensor Receiver 6 Container Travel 7 Distance between Container Cap and Sensor B...

Page 33: ...ealed production container under the downstream sensor mounting bracket 3 Loosen the downstream sensor mounting bracket adjustment knob and adjust the sensor so that it is 1mm above the container cap...

Page 34: ...ned properly For more information see Adjusting the Centerline Trigger Bracket Height on page 2 7 1 Turn off the Safety Interlock Switch For more information see The Safety Interlock Switch on page 2...

Page 35: ...bottle 1mm 2 mm below the point where the container is smashed Note If you do not have enough adjustment range to position the sensor correctly reposition the sensor receiver and emitter in the brack...

Page 36: ...osen the Centerline Bracket Height Lock and using the Centerline Sensor Bracket Height Crank raise the bracket all the way 3 Center a properly lled and capped production container in the inspection tu...

Page 37: ...oint should also be low enough to contact the trigger beam if a cap is missing 5 Tighten the height locking handle to secure the trigger beam positioning 6 If you will not be performing further alignm...

Page 38: ...rline Trigger Bracket Height on page 2 7 1 Turn off the Safety Interlock Switch For more information see The Safety Interlock Switch on page 2 4 2 Loosen the bottom jam nut on the Missing Lid Sensor 3...

Page 39: ...re the sensor positioning 6 If you will not be performing further alignment procedures reactivate the X ray Generator For more information see The Safety Interlock Switch on page 2 4 Description Lid T...

Page 40: ...ulged Lid Sensor 6 1 2 3 4 5 8 7 No Description 1 Sensor Emitter 2 Height Adjustment Lock 3 Container Lid 4 Sensor Beam 5 Sensor Receiver 6 Container Travel 7 Distance between Container Lid and Sensor...

Page 41: ...k Switch on page 2 4 2 Center a properly lled and sealed production container under the downstream sensor mounting bracket 3 Loosen the downstream sensor mounting bracket adjustment knob and adjust th...

Page 42: ...h on page 2 4 2 The mounting brackets themselves are not adjustable however the sensor height can be adjusted by positioning it in the proper mounting hole within the block The proper mounting hole po...

Page 43: ...he Safety Interlock Switch on page 2 4 2 Loosen the Centerline Trigger Bracket Height Lock and using the Centerline Trigger Bracket Height Crank raise the bracket all the way 1 3 5 4 7 6 8 2 7 6 9 No...

Page 44: ...Beam contacts the container at the widest part of the lid or if the container is oriented upside down so the beam contacts the container as shown in Figure 2 11 5 Tighten the height locking handle to...

Page 45: ...FT 70 75 Fill Level Inspectors Operator s Guide 2 24 Industrial Dynamics Company Ltd Document 40274 0600...

Page 46: ...The Function Keys 3 4 The Arrow Keys 3 4 Software Functions List 3 5 Software Function Descriptions 3 8 Fill Level Functions Group 3 8 Container Finish Functions Group 3 10 Counters Functions Group 3...

Page 47: ...FT 70 75 Fill Level Inspectors Operator s Guide 3 2 Industrial Dynamics Company Ltd Document 40274 0600...

Page 48: ...keys and a two line LCD Liquid Crystal Display capable of displaying 24 characters per line A remote hand held control is also available The Remote Control Panel detaches from the FT 70 75 thereby all...

Page 49: ...ted access to each function group The Function Keys Pressing a function key displays the rst available function in that group Repeatedly pressing the same function key scrolls through the list of avai...

Page 50: ...articular software function Operating Functions allow you to change software function values parameters Using the Arrow Keys allows you to change a value clear an error or turn a function on or off Th...

Page 51: ...Height 0 999 Ticks 500 Ticks X ray Counts1 0 65 000 pulses Updating Constantly Updating Rejects Only Updating Constantly Current X ray Counts2 0 65 000 pulses Finishing Key 2 High Cap Bulged Lid Stat...

Page 52: ...Dud Rejects 0 99 999 999 Total Low Dud 0 99 999 999 Total High Dud 0 99 999 999 Total Missing Frnt Back Label 0 99 999 999 Total External Reject 0 99 999 999 Reset All Counters Execute Rejector Key 4...

Page 53: ...he X ray Source Status on The generator will take approximately 5 seconds to reach full power and begin generating of x rays Underfill Reject Status This function activates or deactivates the rejectio...

Page 54: ...pen for a maximum of minutes When 5 minutes is exceeded the setting automati cally reverts to Auto Target Head Height Displays the head height setting for the current container type This setting and t...

Page 55: ...atus Activates or deactivates Diameter Missing Cap detection Diameter Missing Cap detection is based on the difference between the diameter of the container without a cap and diameter of the container...

Page 56: ...The counter automatically resets at 99 999 999 Total Rejects The total number of rejected containers The counter automatically resets at 99 999 999 Total Rejects is the sum of the rejections from all...

Page 57: ...ng caps This counter is separate from and not included in the Total Missing Cap counter The counter automatically resets at 99 999 999 Total Missing Front Back Labels The total number of bottles that...

Page 58: ...e actual rejection is disabled all counters and alarms continue to accumulate Fire Rejector On Demand Fires the rejector manually This function is used to test the rejector mechanism or to manually ac...

Page 59: ...AINER TYPE appears 2 Press the Arrow Key until the desired container type appears Last Reject Detected The type of failure that caused the most recent reject container The failure classi cation can be...

Page 60: ...inutes To calculate cph use the following formula Diagnostics Function Group Displays the current diagnostic error Clearing the error stops the Signal Beacon from ashing and the Remote Alarm PLC outpu...

Page 61: ...FT 70 75 Fill Level Inspectors Operator s Guide 3 16 Industrial Dynamics Company Ltd Document 40274 0600...

Page 62: ...7 Error Number 22 4 7 Error Number 23 4 7 Error Number 24 4 7 Error Number 25 4 7 Error Number 27 4 8 Error Numbers 28 4 8 Error Number 33 4 8 Error Number 34 4 8 Error Number 46 4 8 Error Number 47 4...

Page 63: ...play does not respond when keys are pressed 4 13 The display shows a blinking cursor and the beacon is on 4 13 There is no display and the beacon is off 4 14 The display is garbled or operates erratic...

Page 64: ...type some of these errors may not apply to your FT 70 75 For more information see Diagnostic Error Codes Descriptions on page 4 6 0 No Diagnostic Error 2 Rejector Status Is Off 5 Consecutive Reject Qu...

Page 65: ...t Queue Count 58 Abnormally Large Container Detected 61 Reject Delay Position Error 64 Label look distance is too short 66 Fill Level Reject Detection is Turned Off During Inspection 67 Diameter Missi...

Page 66: ...3 Possible sliding container or bulged end Missed leading reference 114 Possible sliding container or bulged end Missed trailing reference 116 Dud reference point less than 3 4 calibrated reference di...

Page 67: ...calibration caused a missed pulse Report this error to your Service Department Error Number 10 This error occurs when the number of consecutively rejected containers exceeds the limit set in the Conse...

Page 68: ...ot sensing containers The x ray count pattern indicates containers are passing through the X ray beam however no trigger signal is received Report this error to your Service Department Error Numbers 1...

Page 69: ...ort this error to your Service Department Error Number 46 The number of containers in the Consecutive External Reject Alarm was exceeded This is a high priority error condition and will cause the Warn...

Page 70: ...artment Error Number 51 A container passed without any encoder pulses This can be caused by blocking the trigger with the line stopped encoder failure trigger re ections line jams This error condition...

Page 71: ...condition Error Number 67 The number of containers in the Consecutive Diameter Missing Cap Reject Alarm was exceeded This is a high priority error condition and will cause the Warning Beacon to ash i...

Page 72: ...The baud rate may be set incorrectly If this error persists report this error to your Service Department Error Number 119 This error indicates a host or Modbus serial parity error occurred If this err...

Page 73: ...25 X ray Generator failure detected during warm up cycle and the generator will not activate Report this error to your Service Department Error Number 126 X ray generator is warming up for 3 minutes T...

Page 74: ...ternal power switch is an integrated switch circuit breaker When the breaker is tripped the power switch turns off If you are certain power is reaching the FT 70 75 however the unit will not power up...

Page 75: ...pect and clean the lenses Use a cotton swab and isopropyl alcohol to clean the lense If the lense is scratched chipped cracked or discolored replace it 2 If the rejector timing is erratic and you are...

Page 76: ...lected The rejector is operating erratically 1 Is suf cient oil getting to the rejector Check the oil level in the oiler on some models only 2 The air supply may be erratic Verify the air pressure is...

Page 77: ...ins extended 1 Is suf cient oil getting to the rejector Check the oil level in the oiler on some models only 2 Turn the FT 70 75 s power off If the rejector remains extended contact your Service Depar...

Page 78: ...tenance 5 4 Maintenance Procedures 5 5 Trigger Beam and Emitter Lenses 5 5 High Cap Bulged Lid Missing Cap Lid Down Container and Smashed Bottle Sensors 5 5 The FT 70 75 Housing 5 6 Pressure Regulator...

Page 79: ...FT 70 75 Fill Level Inspectors Operator s Guide 5 2 Industrial Dynamics Company Ltd Document 40274 0600...

Page 80: ...mashed Bottle Emitter and Receiver lenses Inspect Down Container Emitterand Receiver lenses Clean Down Container Emitter and Receiver lenses If your unit is equipped with this option Action Descriptio...

Page 81: ...ll Trigger Raising Mechanism lead screws and ways Action Description Inspect Inspection Head Housing for dirt and moisture Inspect Wiring insulation terminals and terminal blocks inside the Inspection...

Page 82: ...trigger raising mechanism Be careful not to disturb the trigger raising mechanism 4 Inspect the beacons for cracks in the lenses and moisture inside the lenses Report any problems to your Service Dep...

Page 83: ...nt External Wiring 1 Check the external wiring between the sensors and the FT 70 75 for damage Check all connections carefully to be sure they are not loose 2 Check that insulating sleeves are in plac...

Page 84: ...ed or cloudy polycarbonate bowls can explode when repressurized causing serious injury 3 Clean other parts using soap and water 4 Dry the bowl and other parts and blow out internal passages in the bod...

Page 85: ...FT 70 75 Fill Level Inspectors Operator s Guide 5 8 Industrial Dynamics Company Ltd Document 40274 0600...

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