Festo MPS PA Operating Instructions Manual Download Page 1

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Festo Didactic
696690 en
09/2019

8079866

Bottling Learning System

MPS PA
Stations

Operating instructions

Summary of Contents for MPS PA

Page 1: ...Festo Didactic 696690 en 09 2019 8079866 Bottling Learning System MPS PA Stations Operating instructions...

Page 2: ...ffenders will be held liable for damages All rights reserved in particular the right to file patent utility model and registered design applications For the sake of readability throughout these operat...

Page 3: ...__________________________________________ 18 6 2 1 Digital terminal _________________________________________________________________ 18 6 2 2 Analog terminal_________________________________________...

Page 4: ..._________________________________ 39 10 2 Start up prerequisites ______________________________________________________________ 39 10 2 1 Individual station ___________________________________________...

Page 5: ...___________________________________________________________________ 59 12 2 Error in the piping system and tanks __________________________________________________ 60 12 3 Error in the pneumatic syste...

Page 6: ...Bottling Learning System 6 Festo Didactic 696690...

Page 7: ...oratory or the classroom The laboratory or classroom must be secured so that operating voltage and compressed air supply cannot be activated by any unauthorized persons for example with A key switch L...

Page 8: ...t will result in fatal or severe personal injury if not avoided Danger of crushing Never reach into the system while in operation WARNING indicates a potentially hazardous situation which may result i...

Page 9: ...re assembly repair maintenance and cleaning Observe the user documentation in particular all safety instructions Non observance may result in severe personal injury or damage to property Electric shoc...

Page 10: ...red if they are used incorrectly The Festo Didactic learning system has been developed and produced exclusively for education and training in the field of automation technology The training company an...

Page 11: ...2 Obligations of the operating company The operator undertakes only to allow those persons to work with the Festo Didactic components and systems who Are familiar with the basic regulations regarding...

Page 12: ...life and limb of the user or third parties may be endangered and the machine or other property may be damaged during their use Festo Didactic systems and components must only be used for their intende...

Page 13: ...e device is operated for training purposes Wear your personal protective equipment safety goggles safety shoes when working on the circuits 5 2 Mechanical system Switch off the power supply Switch off...

Page 14: ...power Switch off the power supply before working on the circuit Please note that electrical energy may be stored in individual components Information on this issue is available in the datasheets and o...

Page 15: ...isconnecting connecting cables never pull the cable Hazard free operation of the device is no longer possible in the case of Visible damage Malfunction Incorrect storage Incorrect transport Switch off...

Page 16: ...ssed air may damage your hearing Reduce noise by using pneumatic mufflers or wear hearing protection if noise cannot be avoided All of the exhaust ports of the components included in the equipment set...

Page 17: ...0 24 V DC Voltage 0 10 V Working range of the level system 0 2 7 l Measuring range of the level sensor 50 270 mm Signal of the sensor of the level system Voltage 0 10 V Electrical connection 24 pin I...

Page 18: ...at the end of the conveyor 14 18 Brown yellow I6 15 19 White gray I7 KF10 Overflow alarm of the relay contact collection error 16 20 Gray brown Q0 MA1 Motor pump PL1 ON conveying into the filling con...

Page 19: ...8 Red UE2 2 7 Blue UE3 3 15 White yellow UE4 4 14 Brown green IE1 5 5 Gray IE2 6 4 Yellow IE3 7 13 White gray IE4 8 12 Red blue UA1 MA1 Motor speed setting pump PL1 manipulated variable 0 100 9 1 Whit...

Page 20: ...Indicator light START 1 White Q1 PF2 Indicator light RESET 2 Brown Q2 PF3 Indicator light function Q1 3 Green Q3 PF4 Indicator light function Q2 4 Yellow Q4 Q4 Communication output Q4 station ready f...

Page 21: ...allet jack or forklift The crate must be secured against tipping over and falling Report transport damage without delay to the freight forwarder and Festo Didactic 7 2 Unpacking Carefully remove the p...

Page 22: ...control panel and communication panels 1x I O data cable with SysLink connectors to IEEE 488 crossed order no 167106 and accessories Trolley order no 541139 Bottle set order no 567202 EasyPort USB 19...

Page 23: ...PLC with a control function The empty bottles are fed to the bottling process via two conveyor belts After selecting a recipe either a certain number of bottles is filled with the liquid from the dosi...

Page 24: ...or for conveyor belt 532941 2 537723 Diffuse light sensor 537723 3 529351 Separators 10 529351 1 196927 Solenoid valve 5 2W 196927 1 I O board 4 1 8025736 I O terminal 8025736 1 8025737 Analog termina...

Page 25: ...tters 7658 1 3 Pipe section 15 mm x 800 mm 2 4 L plug connector 170701 14 Push in bracket 90 690590 2 Hand lever valve 170703 1 2 Tubing D MPS PA B SCHL 15 1100 1 4 4 mm safety laboratory cables 300 m...

Page 26: ...s an actuator The liquid is pumped from the main tank VE1 into the dosing tank with the pump The filling quantity is recorded as a controlled variable by means of analog ultrasonic sensor BL1 and shou...

Page 27: ...h liquid before commissioning Figure 5 Pump with 24 VDC motor The pumps must not be operated dry To connect the pumps please refer to the electrical circuit diagram 8 5 Level monitoring The Bottling S...

Page 28: ...ull both proximity sensors are actuated 8 5 2 Float switch The float switches for installation in the cover and for side installation monitor the increasing liquid level in the tank and serve as overf...

Page 29: ...the beginning of the conveyor short conveyor belt This actuates the diffuse light sensor Two additional diffuse light sensors are attached to the feed separator and to the end of the conveyor The mess...

Page 30: ...ted When the filling process is completed one plunger retracts and releases the filled bottle while the second plunger extends and prevents the next bottle from being transported to the filling positi...

Page 31: ...y solenoid valve and the safety regulations 8 9 Compressed air supply As a maintenance unit a filter control valve with pressure gauge and switch on valve for compressed air supply is mounted on a swi...

Page 32: ...nalog the actuator pump heater etc is controlled analogically analog terminal UA1 By repositioning the jumper from analog to digital the actuator pump heater etc can also be controlled digitally I O t...

Page 33: ...90 33 8 10 2 Mounting frame The mounting frame 1 of the MPS PA station consists of a single line ER frame for the connection board 2 and a 19 frame 3 for 19 mounting plates The connection board is plu...

Page 34: ...outputs placed on safety sockets in combination with the 19 control panel 19 frame sample setup for the Filtration Mixing or Bottling stations Switch off the device and unplug the power supply connec...

Page 35: ...2x analog outputs 2x U I 16 bit resolution The support system of the EduTrainer Universal size 1 W x H 305 x 300 mm can be placed on a table or in an MPS PA station The 19 module with 2x SysLink conn...

Page 36: ...the controller for example an S7 1512C using a network cable 6 m Figure 17 Control console with operator unit TP700 Comfort 8 13 EasyPort and FluidLab PA closed loop V5 In addition to control via PLC...

Page 37: ...ected directly to the computer In addition several users can access the learning scenario one after the other 8 15 Trolley 700 The trolley makes an MPS PA Station a compact and mobile unit The station...

Page 38: ...MPS D Distributing Conveyor Station Downstream PA stations all the MPS PA stations new MPS D Pick Place If the Bottling station is the last station the liquid from the upstream station is filled dire...

Page 39: ...is empty 10 3 Initial position Separator retracted Conveyor motors off Conveyor belts empty 10 4 Sequence Select which bottle size is used in the station 10 4 1 Automatic mode batch bottling 1 Select...

Page 40: ...in automatic mode as long as the main tank is not empty When the level in the dosing tank is reached the pump stops 1 Select recipe A or B 2 Start 3 If the main tank is not empty bottles are fed 4 Op...

Page 41: ...tation must be reported as busy so that liquid from an upstream station is not pumped into the tank At the same time the STOP function is active at all times which switches off all actuators Figure 21...

Page 42: ...m 42 Festo Didactic 696690 11 Commissioning The stations of the MPS PAs are generally Fully assembled Individually adjusted and ready for use Pre commissioned Tested Figure 22 Flow chart for commissio...

Page 43: ...pull out the mains plug 2 Check the piping and tubing connection of the components for correct seating 3 Close the exhaust valve 4 Switch off the compressed air supply 5 Fill the main tank with max 6...

Page 44: ...T plug connector for 6 mm tubing Figure 23 On off valve with filter regulator 3 Connect the quick coupling socket to the quick coupling plug of the service unit 4 Check the display of the pressure ga...

Page 45: ...nection Connect your PC or operator unit with a network cable to the PLC controller not shown or check the connection Figure 24 Cable connection MPS PA Station EduTrainer Universal without power suppl...

Page 46: ...shown or check the connection Check Connect the power supply cable in the control console The operating device is supplied via the SysLink terminal and only switches on when the PLC EduTrainer is conn...

Page 47: ...S PA If the Bottling Station is combined with MPS stations for example MPS 403 1 the bottle feed and its onward transport can be established via communication links In the example the Bottling Station...

Page 48: ...mmunication connections with MPS PA Procedure 1 Connect the sockets Q5 and GND of the Bottling Station 1 to the sockets I6 and GND of the Distributing Conveyor station 2 2 Connect the sockets I7 and G...

Page 49: ...elopment environment 8 Unarchive the file e g MPS PA_V2 4_CPU1512C_TP700_XXX zap14 in directory MPS PA_Sources_V2 4 PLC HMI S7 1500_TP700 of the supplied CD ROM 9 Load the project into the PLC Help ca...

Page 50: ...e 6 Press the start button 7 The station starts the sequence 8 Place a bottle workpiece at the beginning of the conveyor Notes The sequence can be interrupted at any time by pressing the EMERGENCY STO...

Page 51: ...ntroller configuration or display of the trend Note The actuators can be switched off at any time via the STOP button automatic operation is ended Automatic mode Main menu points 1 to 2 3 In the main...

Page 52: ...arameters 7 Press the Start button to start the recipe see chapter 10 4 1 Automatic mode batch bottling Figure 31 Control screen for automatic operation continuous Figure 32 Control screen for automat...

Page 53: ...r green is in operation while actuator gray is not in operation Figure 33 Operating screen for manual operation 5 All actuators can be actuated on the screen For actuators with an analog value specifi...

Page 54: ...ns or directly Figure 35 Operator screen for controller configuration 5 With the Load default values switch you reset the control system to specified standard values 6 The Back button returns you to t...

Page 55: ...t 3 of the EasyPort and analog terminal XD3 5 of the station with analog I O data cable 7 or check the connection Connect EasyPort for power supply and power supply unit with laboratory cables 7 4 mm...

Page 56: ...installing the mounting brackets are mounted Electrical connection of the capacitive proximity sensor is established Power supply unit switched on Procedure 1 Mount the proximity switches with the mou...

Page 57: ...signal without liquid 3 Fill the tank and determine if the float switch interrupts the signal when the maximum fill level is exceeded The float must move upwards 4 Check the positioning and adjustmen...

Page 58: ...tablished The sensor is screwed into the lid so that the LED is not illuminated when the container is empty Power supply unit switched on Procedure The LED must light up already at a low water level I...

Page 59: ...cloth or brush The lenses on the optical sensors the fiber optics and the reflectors The active surface of the proximity sensor The entire station Note Always use water of drinking water quality If th...

Page 60: ...re operator unit are noisy or show signal fluctuations Water splashes into the tank from above without a downpipe Observation of FluidLab PA curve or operator unit 12 3 Error in the pneumatic system T...

Page 61: ...e too low increased filling time On the motor controller exchange ports 1 and 2 of the pump Display of flow rate at only 2 l min Pump PL1 Flow rate too low Flow rate too low increased filling time Tur...

Page 62: ...with the P controller System performance Set offset of the manipulated variable in FluidLab PA Motors MA31 MA32 of the conveyor belts Motor controller QA2 switches off Tapes do not run Adjustment val...

Page 63: ...s of the technical documentation for the Festo Didactic components and systems are available at the following website www ip festo didactic com 14 Disposal Electronic waste contains reusable materials...

Page 64: ...re 19 USB device server 37 Figure 20 Trolley 700 37 Figure 21 Operating screen for manual operation 41 Figure 22 Flow chart for commissioning an MPS PA station 42 Figure 23 On off valve with filter re...

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Page 68: ...Festo Didactic SE Rechbergstra e 3 73770 Denkendorf Germany 49 711 3467 0 www festo didactic com 49 711 34754 88500 did festo com...

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