Festo EtherCAT CPX-AP-A-EC-M12 Operating Instructions Manual Download Page 39

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Festo — CPX-AP-A-EC-M12 — 2022-07

Diagnostics and fault clearance

9.4.4

Emergency message

The automation system CPX-AP sends a Emergency message. This requires the sending of the data
Emergency message via object 0x10F3 (subindex 5, bit 0) to be activated.
The Emergency message is structured as follows:

Byte

Emergency error code

Tab. 33 Emergency

error code

Error
register

0x1001

Error number of the
diagnostics ID

9.2

Diagnostics messages

Module number

Channel
number

Tab. 32: Structure of the Emergency message

Emergency
error code

Category

0x2081

Current

0x3082

Voltage

0x4083

Temperature

0xF084

Pressure

0xF085

Motion

0x6386

Configuration/parameterisation

0x8087

Monitoring

0x8188

Communication

0xF089

Safety engineering

0x508A

Internal hardware

0x608B

Software

0xF08C

Maintenance

0xFF8D

Various

0xFF8E

Device-specific

0xFF8F

Customer-specific

0x9090

External device

0xF091

Security (data)

0x7092

Encoder

Tab. 33: Emergency error code

Summary of Contents for EtherCAT CPX-AP-A-EC-M12

Page 1: ...CPX AP A EC M12 EtherCAT interface Operating instruc tions 8160774 2022 07 8160776 ...

Page 2: ...Translation of the original instructions EtherCAT is a registered trademark of its respective trademark holder in certain countries ...

Page 3: ... design 7 4 2 2 LED displays 7 4 2 3 Control elements 8 4 2 4 Connecting elements 8 5 Mounting 9 6 Installation 9 7 Commissioning 9 8 Parameterisation 10 8 1 Object directory 12 8 1 1 EtherCAT General Objects 12 8 1 2 EtherCAT Modular Device Profile 16 9 Diagnostics and fault clearance 22 9 1 Diagnostics options 22 9 2 Diagnostics messages 22 9 3 LED displays 30 9 4 Diagnostics via EtherCAT 35 9 4...

Page 4: ...ision 1 Tab 2 Product version The product version can be determined from the product labelling There may be an updated version of this document for this or later product versions è www festo com sp 1 3 Product labelling The product labelling and the Data Matrix Code are printed on the housings of the modules Scanning the Data Matrix Code with an appropriate device opens the Festo Internet page wit...

Page 5: ...gue 2 3 Training of qualified personnel Work on the product may only be carried out by qualified personnel who can evaluate the work and detect dangers The qualified personnel have skills and experience in dealing with electrical open loop control technology 3 Additional information Contact the regional Festo contact if you have technical problems è www festo com Accessories and spare parts è www ...

Page 6: ...ile ESI file Exporting the changed startup parameters for TwinCAT Management of the stored parameters Update of the Firmware The web server can be accessed by entering the IP address in the address bar of a web browser Registration data User admin Password Product Key è product label on the interface housing The login data can be changed after the first login Distributed clocks The product support...

Page 7: ...ation XF20 4 LED display 5 Rotary switch cover 6 EtherCAT network connection Out XF2 7 Inscription label 4 2 2 LED displays LED Meaning MD Module diagnostics MD green red PL Load supply PL green red Run EtherCAT operating status RUN green LA X1 Network connection LA X1 green SD System diagnostics SD green red MT Maintenance MT yellow Err EtherCAT error ERR red LA X2 Network connection LA X2 green ...

Page 8: ...FFF reset to factory setting If set to 0 the address of the interface is automatically assigned by the EtherCAT master autoincrement Factory setting 0 Tab 5 Rotary switches Changes to the rotary switches only take effect following a restart of the interface 4 2 4 Connecting elements Connection for system communication XF20 Socket M8 4 pin D coded Signal 1 RX Received data 2 TX Transmitted data 3 R...

Page 9: ...d Access to the Device Can Cause Damage or Malfunction When connecting the device to a network protect the network from unauthorised access Standards for security in information technology can be used for network protection measures e g IEC 62443 ISO IEC 27001 1 Set up an automation project for the higher order controller using suitable software 2 Load the device description file into the software...

Page 10: ...after error free commissioning Information on troubleshooting in the event of incorrect response è 9 Diagnostics and fault clearance è 1 1 Applicable documents 8 Parameterisation Various parameters are available for reading out information about the modules in an automation system CPX AP and adapting the modules to the application situation ...

Page 11: ...n of voltage monitoring load supply PL 0 load voltage monitoring inactive 1 load voltage monitoring active with suppression of diagnostics at switch off factory setting 2 load voltage monitoring active 1 UINT8 rw 20085 Measured value of temperature AP ASIC C 1 INT16 ro 20087 Current measured value of logic supply PS mV 1 UINT16 ro 20088 Current measured value of load supply PL mV 1 UINT16 ro 20092...

Page 12: ... of severity error 1 Bit 4 5 reserved Bit 6 module present 1 module lost 0 Bit 7 reserved Bit 6 is not valid for index 0 1 UINT8 ro Number of mod ules 1 113012 5 Bootloader version 1 CHAR ro 30 1 ro read only rw read write Tab 11 Parameter 8 1 Object directory 8 1 1 EtherCAT General Objects Index Sub index Description Data type Access1 Value 0x1000 0 Device type U32 ro Bit 0 15 device profile used...

Page 13: ...o Error settings object 0x10F1 0x10F1 0 Number of entries U8 ro 2 1 Local error reac tion U32 rw 0 PDO status 1 deactivate SyncManager 2 device specific status 2 Sync error counter limit U16 rw Diagnosis history object 0x10F3 0x10F3 0 Number of entries U8 ro 5 255 1 Maximum mes sages U8 rw 250 2 Newest message U8 ro Subindex of latest message 6 255 Factory setting 0 3 Newest acknowl edged message ...

Page 14: ...0 store warning messages in diag nostics memory factory setting 1 do not store warning messages in the diagnostics memory Bit 3 error messages 0 store error messages in diagnos tics memory factory setting 1 do not store error messages in the diagnostics memory Bit 4 operating mode 0 overwrite mode 1 Acknowledge Mode Bit 5 Overwrite Discard Information Overwrite mode 1 overwrite unacknowledged mes ...

Page 15: ...e mapped U32 rw Transmit PDO Mapping 0x1A00 0x1BFF 0x1A00 0x1BFF 0 Number of objects in this PDO U8 rw 0 254 1 First input object to be mapped U32 rw Bit 0 7 length of the object Bit 8 15 subindex of the object Bit 16 31 index of the object n Last input object to be mapped U32 rw Sync Manager Communication Type 0x1C00 0x1C00 0 Number of used Sync Manager channels U8 ro 4 1 Communication type Sync ...

Page 16: ...0x1C33 0 Number of syn chronization parameters U8 ro 0 3 1 Synchronization type U16 rw 0 not synchronised 1 synchronised 2 DC Sync0 3 DC Sync1 32 SyncSm0 33 SyncSm1 63 SyncSm31 2 Cycle time U32 ro Specified in ns 3 Shift time U32 rw Specified in ns 1 ro read only rw read write ro p read only PDO mappable Tab 12 EtherCAT General Objects 8 1 2 EtherCAT Modular Device Profile Index Description Value ...

Page 17: ...s area Reading out the current diagnostics status and last error from the modules 0xF000 Modular device profile object è Tab 19 Modular device profile object 0xF030 0xF03F Configured module ident list è Tab 20 Configured module ident list 0xF050 0xF05F Detected module ident list è Tab 21 Detected module ident list Tab 13 EtherCAT Modular Device Profile ISDU Access 0x22xx Sub index Data type Descri...

Page 18: ...er 2 UNSIGNED16 rw Module number starting with 1 3 UNSIGNED32 rw AP parameter ID 4 UNSIGNED16 rw AP parameter instance 5 UNSIGNED16 ro Status error 0 Ok 0xFFFF busy All others error 6 UNSIGNED16 rw Length of the data 7 ARRAY OF BYTE 512 rw Data 1 ro read only rw read write Tab 15 AP Parameter Access 0x27F0 Stored Parameter NV 0x27F1 Sub index Data type Access1 Description 0 UNSIGNED8 ro Number of ...

Page 19: ... Type string VISIBLE_ STRING ro Module description 3 Name string VISIBLE_ STRING ro Module name 4 Device type U32 ro Type of equipment 5 Vendor ID U32 ro Manufacturer ID 6 Product code U32 ro Product code 7 Revision number U32 ro Revision number 8 Serial number U32 ro Serial number 9 Module PDO group U16 ro 10 Module ident U32 ro Module ID 11 Slot U16 ro Slot number 12 Slot group U16 ro Slot group...

Page 20: ...pe Access1 Description 1 Module Diagnosis State UNSIGNED32 ro Module diagnostics status bit 0 device available communica tion OK 1 current 2 voltage 3 temperature 4 reserved 5 motion 6 configuration parameters 7 monitoring 8 communications 9 safety 10 internal hardware 11 software 12 maintenance 13 various 14 15 reserved 16 external device 17 security 18 encoder 19 31 reserved If the bit is set at...

Page 21: ...distance U16 ro Factory setting 1 2 Maximum number of modules U16 ro Maximum number of modules 80 3 General configura tion U32 ro Factory setting 0 4 General informa tion U32 ro General information 1 ro read only rw read write ro p read only PDO mappable Tab 19 Modular device profile object Configured module ident list 0xF030 0xF03F Index Sub index Description Data type Access1 Value 0xF030 0xF03F...

Page 22: ...ion 1 2 Module ident of the module detected on posi tion 2 U32 ro Module ID of the module detected at position 2 255 Module ident of the module detected on posi tion 255 U32 ro Module ID of the module detected at position 255 1 ro read only rw read write ro p read only PDO mappable Tab 21 Detected module ident list 9 Diagnostics and fault clearance 9 1 Diagnostics options Diagnostics via LED displ...

Page 23: ...Load supply PL 24 V DC switched off Load supply PL 24 V DC switched off Remedy Check if emergency stop is active Check load supply Diag nostic status Information 02 01 013F 33620287 Overvoltage in load supply PL 24 V DC Overvoltage in load supply PL 24 V DC Remedy Check power supply Diag nostic status Error 06 00 0109 100663561 Startup parameter rejected by device The startup parameter specified i...

Page 24: ...ed to the device is invalid Remedy Verify address configuration settings Is the address assigned by software or set by hardware dip switch Check the assigned address of the device Check for multiple address assignment of the same address Check dip switch setting Diag nostic status Warning 08 00 0192 134218130 Invalid cycle time Calculate bus cycle time failed Local timer too slow Remedy Increase c...

Page 25: ...P master Check wiring Diag nostic status Error 08 01 0132 134283570 AP master process data output watchdog timed out The process data watchdog for the outputs timed out in the master Remedy Adjust cycle time and watchdog parameter Restart AP system Check wiring Diag nostic status Error 08 01 0133 134283571 AP master process data input watchdog timed out The process data watchdog for the inputs tim...

Page 26: ...ate change to OPERATION failed The AP device did not change the system state from CON FIGURATION to OPERATION Remedy Restart system Update firmware to latest version Contact Festo service Diag nostic status Warning 08 01 01C4 134283716 AP Module s detected One or more new AP module s were detected in the system Remedy None Diag nostic status Information 08 01 01FF 134283775 Device not ready A devi...

Page 27: ...ag nostic status Error 08 04 0191 134480273 State change request State change request from d to d Remedy None Diag nostic status Error 08 04 0193 134480275 Sync Manager invalid address Sync Manager d invalid address d Remedy Setup correct sync manager address Diag nostic status Error 08 04 0194 134480276 Sync Manager invalid size Sync Manager d invalid size d Remedy Correct I O size Diag nostic st...

Page 28: ...iggers Remedy Restart device Perform firmware update Service case Diag nostic status Error 0B 00 0140 184549696 Systemstart The system is starting Remedy None Diag nostic status Information 0B 04 00B7 184811703 Firmware invalid Firmware invalid Remedy Repeat transfer of firmware package Diag nostic status Error 0B 08 018F 185074063 Unsupported Version of full diagnostic image The version of the fu...

Page 29: ...e Check firmware version On repeating failure contact Festo support Diag nostic status Error 0B 09 0129 185139497 Invalid startup APDD The startup AP device description is invalid or missing Remedy Reboot device Check communication cable Check firmware version On repeating failure contact Festo support Diag nostic status Error 0D 01 01DD 218169821 Diagnosis Trace resetted The diagnosis trace was r...

Page 30: ...switching off load supply PL flashing red 0 5 Hz Module diagnostics active Degree of severity Warning e g parameterisation error Take appropriate remedial action e g check parameterisation red light Module diagnostics active Degree of severity Error e g undervoltage in logic supply PS Take appropriate remedial action e g check logic supply PS flashing red 2 Hz Module ramp up not yet completed Syst...

Page 31: ...z System diagnostics active Degree of severity Information e g load supply PL to a module not available or firmware update in a module active flashing red 0 5 Hz System diagnostics active Degree of severity Warning e g parameterisation error in a module red light System diagnostics active Degree of severity Error e g sensor supply short circuit in a module flashing green 2 Hz Module identification...

Page 32: ...eck load supply PL flashing red 0 5 Hz flashing red Load supply PL outside the tolerance range Check load supply PL Tab 25 LED load supply PL Maintenance MT LED yellow Meaning Remedy off Maintenance not required on Maintenance required in at least one module in the automation system CPX AP Carry out the necessary remedial meas ures è Instructions for the applicable module Tab 26 LED maintenance MT...

Page 33: ... status flashes Pre operational Configuration of EtherCAT network flashes 1x briefly Safe operational Only the input signals are updated The outputs retain their current status flickers Bootstrap The interface is receiving a firmware update off Initialisation Normal status after switching on or after a restart Tab 27 LED EtherCAT operating status RUN ...

Page 34: ...work connec tion Possible causes Line interrupted No connection to master Master is not active Check network connections Check the configuration and addressing of the interface flashes 1x briefly EtherCAT state change from Operational to Safe Operational due to synchronisa tion error flashes 2x briefly Application watchdog timeout Watchdog timeout by the Sync Manager flickers Booting error Error c...

Page 35: ...nection OK Data traffic activity on Network connection OK No data traffic Tab 29 LED connection status LA X1 LA X2 9 4 Diagnostics via EtherCAT The availability of diagnostics information via the EtherCAT network depends on the parameterisation 9 4 1 Diagnostics via SDO access Diagnostics information can be requested from the higher order controller through SDO access è 8 1 Object directory ...

Page 36: ...ith the newest diagnostics 32 UDINT Latest diagnostics code Tab 30 PDO structure 9 4 3 Diagnostics via diagnostics history The diagnostics messages of the EtherCAT Interface are stored in the diagnostics history The last 250 diagnostics messages of the EtherCAT interface can be displayed via the diagnostics object 0x10F3 from subindex 6 è 8 1 Object directory An error message referenced with a cod...

Page 37: ...essage available object can optionally be mapped to the process data Deactivate activate Emergency message The sending of one Emergency message can be deactivated and activated via object 0x10F3 subindex 5 bit 0 Structure of diagnostics messages Parameter Data type Description Diagnostics code U32 Bit 0 15 Bit 16 31 0x0000 0xDFFF not used 0xE000 Error number of the diagnostics ID è 9 2 Diagnostics...

Page 38: ... data type 0x0001 BOOL 0x0002 INT8 0x0003 INT16 0x0004 INT32 0x0005 U8 0x0006 U16 0x0007 U32 1 BYTE ARRAY size byte 2 ASCII string size byte 3 UNICODE STRING size byte 4 Size parameter 1 byte 5 15 reserved Parameter 1 1 Value of parameter 1 Flags Parameter 2 U16 è flags parameter 1 Parameter 2 2 Value of parameter 2 1 depending on flags parameter 1 2 depending on flags parameter 2 Tab 31 Structure...

Page 39: ...ror number of the diagnostics ID è 9 2 Diagnostics messages Module number Channel number Tab 32 Structure of the Emergency message Emergency error code Category 0x2081 1 Current 0x3082 2 Voltage 0x4083 3 Temperature 0xF084 4 Pressure 0xF085 5 Motion 0x6386 6 Configuration parameterisation 0x8087 7 Monitoring 0x8188 8 Communication 0xF089 9 Safety engineering 0x508A 10 Internal hardware 0x608B 11 S...

Page 40: ...1024 Number of AP stations Max 80 Module code hex dec 1 0x3086 12422d Module identification CPX AP A EC M12 Protection against electric shock protec tion against direct and indirect contact in accordance with IEC 60204 1 and IEC 60364 4 41 By the use of SELV PELV circuits Safe extra low voltage Protected extra low voltage Electromagnetic compatibility See declaration of conformity è www festo com ...

Page 41: ...C 31 Mains buffering time logic supply PS ms 10 Load supply PL V DC 24 25 Intrinsic current consump tion at 24V at nominal voltage 24 V from PL mA Typically 2 9 Reverse polarity protection 24 V PL against 0 V PL Yes Diagnostics message under voltage in load supply PL V DC 17 Diagnostics message over voltage in load supply PL V DC 31 Capacitive load at load supply PL 24 V PL to 0 V PL nF Typically ...

Page 42: ...8 IEC 61784 IEC 61918 ISO IEC 8802 3 Transmission rate Mbps 100 Crossover detection Auto MDI MDI X Cable length per segment m Max 100 Cable specification Cable type Ethernet twisted pair cable shielded Transmission class Category Cat 5 or higher Cable diameter mm 6 8 Wire cross section mm2 0 14 0 75 AWG 22 required for maximum connection length between network stations Tab 36 Network specific data...

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