Festo CP-AM-MEAS Original Operating Instructions Download Page 41

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Commissioning

8154245 en

Commissioning

NOTE

–

The following applies to the start-up as well as to the restart.

•

The CP Application Module is delivered pre-assembled.

•

All attachment parts are individually packaged.

•

All components, tubings and cablings have been clearly marked in order to guarantee a problem-free
retrieving of all connections.

•

For the operation within a CP Factory/Lab System, the CP Application Module has to be put on and
attached to a basic module.

NOTE

–

You can read the general installation instructions in the manual of your basic
module. The following instructions apply particularly to the CP Application
Module.

7.1

Workplace

The commissioning of the CP Application Module requires:

•

a CP Application Module

•

a basic module CP Factory or a basic module CP Lab Conveyor for the installation of the CP Application
Module

•

a SysLink cable for the connection between the I/O terminal of the CP Application Module and the basic
module CP Factory

•

an Ethernet cable for the connection of the motor controller (option)

•

an on-site electrical connection in the room, see data sheet basic module

•

an on-site pneumatically connection in the room, see data sheet basic module

Summary of Contents for CP-AM-MEAS

Page 1: ...Festo Didactic 8154245 en 03 2022 8154245 Measuring CP Factory CP Lab Original operating instructions ...

Page 2: ...re of course intended to refer to both male and female persons The use of a single gender e g he him should not be construed as gender discrimination it is intended solely to make the manual easier to read and the formulations easier to understand CAUTION These operating instructions must be available to the user at all times The operating instructions must be read before commissioning The safety ...

Page 3: ...ctions for laser class 2 16 4 8 Guarantee and liability 17 4 9 Transport 18 4 10 Name plates 19 4 11 CE Declaration of Conformity 20 4 12 General product safety 23 4 13 Protective devices 24 4 13 1 Emergency stop 24 4 13 2 Additional protective devices 24 5 Technical data 25 6 Design and Function 27 6 1 Transport 27 6 2 Overview of the System 29 6 3 Components of the CP application module measurin...

Page 4: ...58 8 Operation 62 8 1 Function signal lamp 62 8 2 Process description 63 8 2 1 MES Mode 63 8 2 2 Default Mode 65 8 2 3 Setup Mode 67 8 3 Setting the application module measuring at HMI 68 8 3 1 Measurement is performed via the MES Mode 73 8 3 2 Measurement performed with Default Mode 77 8 3 3 Measurement performed in Setup Mode 77 8 4 Default Mode Transitions of the CP Application module Measuring...

Page 5: ...lt in fatal or severe personal injury if not avoided WARNING indicates a potentially hazardous situation which may result in fatal or severe personal injury if not avoided CAUTION indicates a potentially hazardous situation that may result in moderate or slight personal injury or severe property damage if not avoided NOTE indicates a potentially hazardous situation that may result in property dama...

Page 6: ...ms are used Hazard warning Warning dangerous electric voltage Read and observe the operating and safety instructions prior to commissioning Switch off the device and unplug the connection for power supply from the plug socket before commencing installation repair maintenance or cleaning work Laser 2 Warning of laser beam Warning optical radiation Warning lifting heavy loads Information and or refe...

Page 7: ...fety requirements and safety regulations and whose training has been documented accordingly The laboratory or the classroom must be equipped with the following devices An emergency off device must be provided At least one emergency off device must be located inside the laboratory or the classroom and at least one outside it The laboratory or classroom must be secured so that the operating voltage ...

Page 8: ... machinery is a highly hazardous activity The operating company must draw up and document a workplace risk assessment The trainees must be briefed on all the relevant safety aspects before work commences Festo Didactic hereby excludes any and all liability for damages suffered by apprentices the training company and or any third parties which occur during use of the device in situations which serv...

Page 9: ...onents and systems In particular the safety instructions must be adhered to by all persons who work with these components and systems Furthermore all pertinent accident prevention rules and regulations that are applicable at the respective place of use must be adhered to WARNING Malfunctions which could impair safety must be eliminated immediately CAUTION Improper repairs or modifications may resu...

Page 10: ...th the basic regulations regarding occupational safety with the safety instructions and with the accident prevention regulations and who have been instructed in the use of the components and systems Have read and understood the safety chapter and warnings in these operating instructions Are qualified to operate the components and systems in question Are governed by and trained in suitable organiza...

Page 11: ...ch objects to fall off 4 2 Mechanical components WARNING Switch off the power supply Switch off both the operating power and the control power before commencing work on the circuit Never reach into the setup unless it is at a complete standstill Be aware of potential overtravel times for the actuators Risk of injury during troubleshooting Use a tool such as a screwdriver for actuating sensors CAUT...

Page 12: ... supply When devices are connected to an unsuitable power supply exposed components can cause dangerous electrical voltage that can lead to severe or fatal injury Always use power supplies that provide SELV safety extra low voltage or PELV protective extra low voltage output voltages for all the connections and terminals on the electronics modules Electric shock when there is no protective groundi...

Page 13: ...ratory socket is available it must always be connected to the protective grounding The protective grounding must always be connected first before voltage and disconnected last after disconnecting the voltage Some devices have high leakage current These devices must be fitted with a grounding conductor for additional grounding When replacing fuses always use specified fuses with the correct current...

Page 14: ...tworks Systems machines and components should only be connected to a company s network or the Internet if and as necessary and only when the suitable security measures e g firewalls and network segmentation are in place Furthermore Festo s guidelines on suitable security measures should be observed Festo products and solutions are constantly being developed further in order to make them more secur...

Page 15: ...do not match use a separate upstream fuse in order to provide appropriate overcurrent protection Devices with a grounding terminal must always be grounded If a ground terminal green yellow laboratory socket is available it must always be connected to protective ground The protective grounding must always be connected first before voltage and disconnected last after disconnecting the voltage The de...

Page 16: ...aired color vision Optical radiation laser class 2 The human eye is not endangered with short term irradiation of up to 0 25 seconds If you look into the laser beam for a long time damage to the retina is possible The laser radiation is harmless to human skin Do not intentionally stare into the laser beam Do not point the laser beam at people s eyes A direct look into the laser beam cannot be rule...

Page 17: ...proper installation commissioning operation or maintenance of the system Operation of the system with defective safety equipment or with improperly attached or non functional safety equipment and protective guards Non compliance with directions included in the operating instructions with regard to transport storage installation commissioning operation maintenance and setup of the system Unauthoriz...

Page 18: ...Please note that eccentric centers of gravity can cause the station to tip over Stations with attachments at height will have a high center of gravity Take care to avoid tipping over during transportation NOTE Station contains delicate components Take care not to shake during transportation The station is only permitted for installation on solid non vibrating surfaces Make sure that the ground und...

Page 19: ... code 2 Material number 3 Production code 4 Technical data 5 Technical data 6 Technical data 7 Safety note 8 Manufacturer address 9 UK importer address 10 Country of origin 11 Internet address service portal 12 CE Mark 13 UKCA mark 14 Warning mark 15 Symbol read manual 16 WEEE Marking 17 QR Code Type and serial number ...

Page 20: ...Basic safety instructions 20 Festo Didactic 8154245 en 4 11 CE Declaration of Conformity ...

Page 21: ...Basic safety instructions Festo Didactic 8154245 en 21 ...

Page 22: ...Basic safety instructions 22 Festo Didactic 8154245 en ...

Page 23: ...e requirements of all applicable EU directives We confirm this with the CE mark As a consequence of Changes hardware software Additions or improper use Product safety can no longer be guaranteed by the operator In this case the manufacturer s CE declaration of conformity expires The operator must re evaluate the safety and determine the CE conformity ...

Page 24: ...ny signs of damage Please contact our Service department to arrange this 4 13 1 Emergency stop If a station has an emergency stop button the emergency stop signal switches off all actuators An acknowledgment by the operator is required for a restart there is no automatic restart 4 13 2 Additional protective devices The individual components such as the power supplies and the controllers possess bu...

Page 25: ...ient temperature 5 C 40 C Rel air humidity 80 up to 31 C Pollution degree 2 Dry non conductive contamination Operating height Up to 2000 m above NN sea level Noise emission level LpA 70 dB Certification CE marking in accordance with Machinery Directive EMC Directive RoHS Directive EMC environment Industrial environment Class A in acc with EN 55011 Measurements Length 273 mm Width 240 mm Height 558...

Page 26: ...Technical data 26 Festo Didactic 8154245 en Illustration similar ...

Page 27: ...ted load take up point WARNING Securing transit routes The supply routes must be cleared prior to transport and must be suitable for the forklift truck to pass through If necessary warning signs or barrier tape must be set up to keep the routes clear Caution When opening transport boxes care must be taken to ensure that any additional components delivered in the same box such as computers do not f...

Page 28: ...an be removed opened up fully and the station can be taken out and moved to its intended location Care must be taken with all components projecting from the machine as sensors and similar small parts can easily be damaged if the machine is not transported correctly Check that all the profile connectors are seated correctly using a size 4 6 Allen key Unavoidable vibrations can loosen the connectors...

Page 29: ...are put in a row one behind the other this will form a production line carrier pallet workpiece Carriers are transported on the conveyors of the basic modules And on the carriers there are pallets with a fixed workpiece reception placed The workpieces are placed on the workpiece reception or taken from it Pallets can also be placed on a carrier in some stations or gripped from there The typical wo...

Page 30: ...tion module measuring CP application module Measuring illustration similar Position Description 1 analogue terminal 2 height measurement 1 distance sensor 3 height measurement 2 distance sensor 4 workpiece request light guide 5 signal lamp 6 I O module 7 workpiece request lightguide ...

Page 31: ...he CP application module Measuring are set on the inner terminals IN0 to IN7 visualizes the sensor status with a green LED If one of the LEDs is flashing green then the sensor connected with the input will have a logical 1 signal TRUE OUT0 to OUT7 visualizes the actuator status with an orange LED If one of the LEDs is flashing orange the actuator connected with the output will be energized Digital...

Page 32: ...nce Identifier Description OUT0 PF1 Basic color red OUT1 PF2 Basic color green OUT2 PF3 Basic color blue OUT3 FL Reserve OUT4 BG2 MF BG2 Multi function OUT5 BG3 MF BG3 Multi function OUT6 reserve OUT7 reserve Display LED lamp Color Display color RD YE GN CY BU MA WH PF1 red PF2 green PF3 blue ...

Page 33: ...sto Didactic 8154245 en 33 Analogue Terminal XD2A Analogue Terminal XD2A Multimeter and Analogue Terminal Position Description 1 Multimeter 2 Measuring line with probe UE1 3 Measuring line with probe GND 4 Analogue Terminal ...

Page 34: ...ve 4 reserve 5 reserve 6 XD2A AGNDE reference potential of the sensors 7 XD2A UE2 height measurement BG3A 0 V 50 mm 10 V 150 mm 8 XD2A UE1 height measurement BG2A 0 V 0 mm 10 V 150 mm 9 reserve 10 reserve 11 reserve 12 reserve 13 reserve 14 reserve 15 reserve Therefore the measurement and testing of the input voltage for the A D converter can be performed at these pairs of terminals pair of termin...

Page 35: ...plication module measuring has exclusively been constructed for differential measurements The CP application module Measuring has been constructed for controlling the quality of housing parts It has got two distance sensors working with the triangulation method Triangulation method means that the laser light source and the optical position sensor detector are positioned in a certain defined distan...

Page 36: ...y standard s of the workpiece within the discrete production is controlled and guaranteed with the station Measuring In addition the currently calculated actual measured value of difference is transferred to the MES system Differential measurement illustration similar Position Description 1 distance sensor BG2 2 workpiece 3 distance sensor BG3 4 maximum height of object h 40 mm 5 reference area to...

Page 37: ...Design and function Festo Didactic 8154245 en 37 6 6 1 Measuring chain CP Lab ...

Page 38: ...emits a red laser beam with the wavelength λ 650 nm which meets the measuring zone where it is scattered The distance sensor recognizes the change of position Δz of the reflected light spot on its detector On the basis of the taught in measuring area and the therefore defined linear characteristic curve it emits a voltage value U 0 10 V After tapping the voltage is supplied to the IO link device w...

Page 39: ...Design and function Festo Didactic 8154245 en 39 6 6 2 Measuring chain CP Factory ...

Page 40: ...ight spot on its detector On the basis of the taught in measuring area and the therefore defined linear characteristic curve it emits a voltage value U 0 10 V After tapping it is supplied to the analogue input module The module converts the voltage level to a basic value represented in the Siemens specifically nominal range 0 27648 The now digitalized basic value is transferred to the CPU for furt...

Page 41: ...read the general installation instructions in the manual of your basic module The following instructions apply particularly to the CP Application Module 7 1 Workplace The commissioning of the CP Application Module requires a CP Application Module a basic module CP Factory or a basic module CP Lab Conveyor for the installation of the CP Application Module a SysLink cable for the connection between ...

Page 42: ...unction Electrical connections Mechanical components and connections Emergency Stop devices 7 3 Safety Regulations WARNING Any damages must always be repaired instantly The CP Application Module may only be operated on the following conditions The technical condition mechanically and electrically of the CP Application Module is perfect The CP Application Module is used in accordance with the regul...

Page 43: ...e stopper edge and the profile edge is the same with a CP Lab conveyor as with a CP Factory basic module The assembly process is explained in the following chapter as an example The displayed dimension is an approximation it is possible that a fine adjustment is necessary for error free processing Example distance between application module and stopper illustration similar ...

Page 44: ...ic module CP Lab Conveyor Mounting the CP application module is very easy Two M5 slot nuts 2 have to be put into the inner front slot of the cross profile 4 of the basic module CP Lab Conveyor Then put two additional M5 slot nuts 2 into the inner back slot of the cross profile 3 of the basic module CP Lab conveyor Then you have to position the slot nuts 2 approximately to the distance of the verti...

Page 45: ... the slot nuts 2 underneath the mounting brackets 1 of the CP application module so that the internal threads of the slot nuts are visible underneath the elongated holes of the mounting brackets NOTE Use Allen keys for lateral adjustment of the slot nuts How to put on the CP application module illustration similar Position Description 1 CP application module mounting bracket 2 slot nut ...

Page 46: ...e to the position required Push a carrier with pallet and front cover to the stopper position The front cover points with its inside upwards The drilled hole of the front cover is on the left side Have a visual inspection to make sure that the two distance sensors are capable of registering the front cover more or less in medium range Now tighten the raised head screws Then put the black covers on...

Page 47: ...ect the I O terminal 3 of the CP application module with the control 1 of the basic module CP Lab Conveyor Therefore use the connecting cable with SysLink plugs 5 which has already been attached to the control and is led out on the back side of the basic module CP Lab Conveyor Electrical connections illustration similar Position Description 1 connecting cable with15 pin standard D Sub plugs 2 basi...

Page 48: ...D Sub interface for analogue signals 6 on the rear board of the basic module CP Lab Conveyor Therefore use the provided connecting cable 1 with standard D Sub plugs 15 pin two rowed Electrical connections illustration similar Position Description 1 connecting cable with15 pin standard D Sub plugs 2 basic module CP Lab Conveyor control or decentralized periphery 3 CP application module I O terminal...

Page 49: ...basic module Mounting the CP application module is very easy Two M5 slot nuts 1 have to be put into the inner front slot of the cross profile 4 of the CP Factory basic module Then put two additional M5 slot nuts 1 into the inner back slot of the cross profile 2 of the basic module Then you have to position the slot nuts 1 approximately to the distance of the vertical cross profiles of the CP appli...

Page 50: ...slot nuts 2 underneath the mounting brackets 1 of the CP application module so that the internal threads of the slot nuts are visible underneath the elongated holes of the mounting brackets NOTE Use Allen keys for lateral adjustment of the slot nuts How to put on the CP application module illustration similar Position Description 1 CP application module mounting bracket 2 slot nut ...

Page 51: ...o the position required Push a carrier with pallet and front cover to the stopper position The front cover points with its inside upwards The drilled hole of the front cover is on the left side Have a visual inspection to make sure that the two distance sensors are capable of registering the front cover more or less in medium range Now tighten the raised head screws Then put the black covers onto ...

Page 52: ...produces two analogue output signals with the distance sensors These are set on the analogue terminal and have to be connected with the analogue inputs of the CP Factory basic module Connect the analogue terminal 2 of the CP application module with the analogue terminal 4 on the electric board of the CP Factory basic module Therefore use the provided connecting cable 3 with standard D Sub plugs 15...

Page 53: ...or display changes to MENU Press Set on the sensor display changes to 0V Press 3 times display changes to MF Press Set display shows initial setting off Press several times until display shows teach Press Set Press several times until display shows n_P Press Set Press once until display shows PnP Press Set Press Zero Run to go back to the main display and leave the settings ...

Page 54: ...kpiece carrier with empty pallet is approximately 80mm NOTE The value on the sensor shows the distance between the object and the sensor in relation to the measuring range 100 mm in mm If the distance between the sensor and the surface of the measurement object is 110 mm it therefore shows 10 mm This display cannot be changed and is also not influenced by the scaling ...

Page 55: ...pper position Push the workpiece carrier in transport direction with pallet and inserted workpiece pay attention to orientation up to the stopper Align the sensors so that the laser beams hit the workpiece as follows When you have adjusted the sensors using the lab stands as above remove the workpiece Place the measuring body in the round cutout of the pallet Adjust the limit values as described i...

Page 56: ...port direction with pallet and inserted workpiece pay attention to orientation up to the stopper Align the sensors so that the laser beams hit the workpiece as follows When you have adjusted the sensors using the lab stands as above remove the workpiece Go to the menu item Setup Stopper on the HMI and switch the stopper down via the Lower button select the Setup operating mode for this ...

Page 57: ...rier with the pallet further in the transport direction until both laser beams hit the round cutout of the pallet as follows Place the measuring body in the round cutout of the pallet Adjust the limit values as described in the next section Adjustment of limit values ...

Page 58: ...4245 en 7 8 Adjustment of limit values 1 On the HMI go to the menu item Setup Application 2 Place the measuring body in the circular cutout of the pallet so that the light beam of the BG 2 sensor hits the deep spot of the measuring body ...

Page 59: ... on the HMI and wait a few seconds until the yellow warning disappears NOTE The buttons are password protected User festo Password festo First the analog output of the sensor is calibrated to 0V and then the converted analog value is taken over in the PLC as minimum value ...

Page 60: ... the BG 2 sensor hits the high point of the measuring body 5 Press the Scale 40mm button on the HMI and wait a few seconds until the yellow warning disappears First the analog output of the sensor is calibrated to 10V and then the converted analog value is taken over in the PLC as maximum value ...

Page 61: ... You can do this by going online to the PLC in the TIA Portal and calling up the data block There you find the button 1 Snapshot which you have to press Then press the Copy snapshots to start values button 2 and load the data block into the PLC Press Button 3 Upload Confirm the loading into the data block of the PLC with the button 4 Load NOTE This step 7 is not mandatory ...

Page 62: ... CP Lab or CP Factory system The operation of the application module can be realized by every customer according to his wishes the supplied programs are only an operating suggestion with which the application module is on CP Lab or CP Factory System can be operated Own operating concepts or external controls are also possible If the application module is mounted on a CP Lab or a CP Factory basic m...

Page 63: ...stopper position the carrier is recognized by the PLC of the station Measuring via an inductive proximity switch 6 The transponder of the carrier is read out by the PLC of the station with the RFID read write head If the reading was not successful the carrier is released by the stopper and transferred to the next station Furthermore an error message is displayed at the HMI of the station 7 If the ...

Page 64: ...ing 17 The function sequence of the CP application module Measuring is finished Special case The function sequence has been finished with an error A window opens up at the HMI The error text is displayed in this window and the system operator can restart the function sequence of the CP application module ignore or cancel it or reset the order in the MES further information is provided in the opera...

Page 65: ...on Measuring is activated Sequence description 1 You put the prepared carrier on the conveyor of the station 2 The carrier is recognized by the PLC of the station Measuring at the stopper position via an inductive proximity switch 3 The transponder of the carrier is read out by the station s PLC with the RFID read write head If the reading was not successful the carrier is released by the stopper ...

Page 66: ...signal lamp Bad If the actual measured value of difference is below the lower limit value or above the upper limit value then the front cover does not meet the quality standard The signal lamp is flashing red and the front cover will be treated as bad part in further order processing The new status code corresponds to the status code final state NOK in the transition table of the HMI Good If the a...

Page 67: ...ations The power supply of the station is switched on The system programs of the PLCs and of the HMI of the station are loaded The PLCs are in the Run mode and the run time of the HMI has been started The Setup Mode is activated A carrier with pallet and front cover is at the stopper position The front cover s inside points upwards its drill hole is on the left side Sequence description You will f...

Page 68: ...I To set the application module the application module must be set to setup mode 1 If the application module has not yet started click on the Setup button under Operating mode on the home screen The application module moves into its basic position 2 Then click on Setup setup mode is active ...

Page 69: ...Operation Festo Didactic 8154245 en 69 3 Change to Setup mode page 4 Choose application ...

Page 70: ...iece is not OK The background of the button is blue when the button is active output field 0s indicates the time how long the actuator has been activated output field 7 indicates how often the actuator has been activated 2 screen block Visu_Actuator_1Q consisting of output field ActModLED2 indicates the name of the actuator ActMonLED2 corresponds to the yellow lamp of the signal lamp button Busy B...

Page 71: ...module Measuring during the measurement is displayed here text field result Behind this text field the text field bad or good is superimposed corresponding to the actual measured value of difference 5 button Process action releasing the button result The HMI switches to the menu page home process You can have the measured result graphically displayed here 6 area analogue sensor values scaled 0 40 ...

Page 72: ... serving as a display The represented order data always refer to the last order Carrier ID number of carrier MES Mode ONo order number OPos order position OpNo operation number of the last order 4 area measured value of difference last order parameters und measured result All fields represented here are output fields therefore serving as a display The represented measurement data always refer to t...

Page 73: ...nt working procedures see sequence description for the MES Mode and sequence of steps Afterwards the current actual measured value of difference 3 is displayed In our example the measurement lies within the upper and lower limit value therefore the actual measured value of difference 3 is displayed in green color and the result 2 is also displayed in green color as good The signal lamp on the CP a...

Page 74: ... Home Process where you can have the measurement result displayed graphically Since another measurement has already been performed the example explained here is displayed in the area Differential Measurement last order 2 If you click the button Application 4 you will return to the menu page Setup Application ...

Page 75: ...ls below the lower limit value therefore the actual measured value of difference 3 is displayed in orange colour and the result 2 as bad in red colour The signal lamp on the CP application module Measuring is flashing red 3 If you press the button Process 1 you will switch to the menu page Home Process where you can have the measurement result displayed graphically Since another measurement has al...

Page 76: ...value is exceeded therefore the actual measured value of difference 3 is displayed in red colour and the result 2 is also displayed in red colour as bad The signal lamp on the CP application module Measuring is flashing red 1 If you press the button Process 1 you will switch to the menu page Home Process where you can have the measurement result displayed graphically Since another measurement has ...

Page 77: ... mode since the CP application module Measuring receives the parameter values from the transition table in the default mode 8 3 3 Measurement performed in Setup Mode An example for a measurement in the Setup Mode which is within the limit values 1 Place a carrier with pallet and front cover at the stopper position The inside of the front cover points upwards The drill hole of the front cover is on...

Page 78: ...lue of difference 5 and the result 4 good are displayed in green colour After a measurement in the Setup Mode the signal lamp is not actuated automatically and therefore it is not flashing You can operate it manually however with the buttons BadPart Busy and GoodPart 5 By pressing the Process button 3 you will switch to the menu page Home Process There you can have the measuring result displayed g...

Page 79: ...Operation Festo Didactic 8154245 en 79 6 By pressing the Application button 6 you return to the menu page Setup Application ...

Page 80: ... 3 points downwards In this case a measured value is below the displayed area of the measuring scale Therefore click on the lower value 4 next to the measuring scale A screen keyboard will appear You only have to enter the suitable value for the measuring scale so that the measured value of difference can be displayed correspondingly You can also modify the measuring scale upwards Therefore you ha...

Page 81: ... module Measuring With the table of transitions it is defined at CP Factory Lab Stations in Default Mode whether an operation shall take place at this station and if so with which parameters In order to switch to the sub menu Parameters Transitions you have to set the HMI to the Setup Mode ...

Page 82: ...rresponding sub menu Here the parameter values for the corresponding transitions are displayed and processed For the measurement in the default mode the parameters Upper limit value Upper limit and Lower limit value Lower limit are transferred to the CP application module Measuring NOTE Operating the table of transitions is described in the operating instructions of the basic modules ...

Page 83: ...ion Festo Didactic 8154245 en 83 workpiece limit values Position Description 1 distance sensor BG3 2 distance sensor BG2 3 workpiece A upper limit for distance sensor BG3 B lower limit for distance sensor BG3 ...

Page 84: ...wait for application start reset wait for not xStart bit 20 Sensor Check If not BG1 then ISTB Error Message No Workpiece available go to step 110 If BG1 then go to step 100 100 Check if measured value is in hysteresis area start wait time for 150ms If AppProc rDiffAct rMinVal AND AppProc rDiffAct rMaxVal then Good Part true Ret code 0 else Bad Part true Ret code ISTB Message Actual value outside l...

Page 85: ...dactic 8154245 en 85 8 6 Parameter MEAS Illustration similar Default Parameter No Description 1 Program number Setpoint Limitation No limit to the value in the transition table 2 Upper limit 3 Lower limit 4 Measure value ...

Page 86: ...easure a part 1 Default difference 0 1 mm Low Limit 0 High Limit 300 Value 20 Type changeable 2 Upper limit 0 1 mm Low Limit 0 High Limit 300 Value 26 Type changeable 3 Upper limit 0 1 mm Low Limit 0 High Limit 300 Value 14 Type changeable 4 Meassured 0 1mm Value 0 Type on runtime ...

Page 87: ...has to be fixed Then acknowledge the fault and restart the station Message class 1 displayed red in the message line the program and the automatic mode are stopped at the end of the cycle the cause of the error has to be fixed Then acknowledge the fault and restart the station Message class 2 displayed yellow in the message line the program and the automatic mode are executed further If the cause ...

Page 88: ...ssage in default mode Position Note 1 Repeat An attempt is made to run the application again 2 Ignore The error status is ignored the workpiece carrier receives the status code as indicated in the transition table in the Initial status column The application is no longer executed 3 Abort The error status is ignored the workpiece carrier receives the status code as shown in the input output field n...

Page 89: ...f the order step had been executed without errors 3 Abort The application is no longer executed In the MES this order position is terminated with an error and canceled depending on whether an error step has been defined or not 4 Reject order the application will not be executed In the MES the step of this order position is reset and restarted the next time the workpiece carrier arrives 9 2 3 Gener...

Page 90: ...umber Res Ident Use analogue terminal 526213 XD2A height measurement 1 distance sensor Sick 6050513 BG2 workpiece request light guide 552812 BG1 signal lamp Turck BAN K50L2RGB7Q 802145 P1 I O module 537823 BG3 height measurement 2 distance sensor Sick 6050513 BG1 workpiece request lightguide 8027412 XD1 ...

Page 91: ...tervals you should have checked the lenses of the optical sensors fibre optics and reflectors the active surface of the proximity switch the entire station can be cleaned with a soft lint free cloth or brush NOTE Do not use aggressive or abrasive cleaners Protective covers must not be cleaned with alcoholic cleaning agents there is a risk of embrittlement ...

Page 92: ...ing 92 Festo Didactic 8154245 en 12 Further information and updating Further information and updates on the technical documentation of Festo Didactic components and systems can be found on the Internet at www ip festo didactic com ...

Page 93: ...Festo Didactic 8154245 en 93 13 Disposal NOTE Electronic waste contains recyclable materials and must not be disposed of with the domestic waste Bring electronic waste to a designated municipal collection point ...

Page 94: ...Disposal 94 Festo Didactic 8154245 en Festo Didactic SE Rechbergstraße 3 73770 Denkendorf Germany 49 711 3467 0 www festo didactic com 49 711 34754 88500 did festo com ...

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