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Contents and general instructions

VII

Festo P.BE−CPEA−CL−E N en 0404NH

Important user instructions

Danger categories

This  manual  contains  instructions  on  the  possible  dangers
which  may  occur  if  the  product  is  not  used  correctly.  These
instructions  are  marked  (Warning,  Caution,  etc.),  printed  on  a
shaded  background  and  marked  additionally  with  a  picto
gram.  A  distinction  is  made  between  the  following  danger
warnings:

Warning

This means that failure to observe this instruction may
result in serious personal injury or damage to property.

Caution

This means that failure to observe this instruction may
result in personal injury or damage to property.

Please note

This means that failure to observe this instruction may
result in damage to property.

The following pictogram marks passages in the text which
describe activities with electrostatically sensitive compo
nents.

Electrostatically sensitive components may be damaged if
they are not handled correctly.

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Summary of Contents for CP-A04-M12-CL

Page 1: ...Electronics manual CP modules Input modules type CP E08 M12 CL type CP E08 M8 CL type CP E16 KL CL Output module type CP A04 M12 CL Manual 539 300 en 0404NH 681 792 Compact performance...

Page 2: ......

Page 3: ...sslingen Federal Republicof Germany 2004 Internet http www festo com E Mail service_international festo com The reproduction distribution and utilization of this document as well as the communicaton o...

Page 4: ...Contents and general instructions II Festo P BE CPEA CL EN en 0404NH...

Page 5: ...les type CP E08 M CL and CP E16 KL CL 2 1 2 1 Function of the input modules CP E08 M CL and CP E16 KL CL 2 3 2 1 1 Display and connecting elements 2 4 2 2 Fitting 2 7 2 3 Installation 2 8 2 3 1 Connec...

Page 6: ...puts A 7 A 2 1 Internal structure type CP E08 M12 CL A 7 A 2 2 Internal structure type CP E08 M8 CL A 8 A 2 3 Internal structure type CP E16 KL CL A 9 A 3 Internal structure of the outputs A 10 A 3 1...

Page 7: ...ermitted in faultless technical condition If used together with additional commercially available com ponents such as sensors and actuators the specified limits for pressures temperatures electrical d...

Page 8: ...VI Festo P BE CPEA CL EN en 0404NH Target group This manual is directed exclusively at technicians trained in control and automation technology Service Please consult your local Festo repair service i...

Page 9: ...tween the following danger warnings Warning This means that failure to observe this instruction may result in serious personal injury or damage to property Caution This means that failure to observe t...

Page 10: ...ions tips and references to other sources of information Accessories Information on necessary or sensible accessories for the Festo product Environment Information on environment friendly use of Festo...

Page 11: ...4 M12 sockets 5 pin CP E08 M8 CL 8 digital inputs 8 M8 sockets 3 pin CP E16 KL CL 16 digital inputs 2 series plugs 10 pin Output modules PNP CP A04 M12 CL 4 digital outputs 4 M12 sockets 5 pin Tab 0...

Page 12: ...VI type P BE CDVI DN Instructions on fitting installing commissioning and diagnosing the relevant CDVI with field bus direct connection Device Net CPA SC CPV SC type P BE CPASC CPVSC DN Instructions o...

Page 13: ...ed together to a CP connection on the field bus node CP system Complete system consisting of CP master CP strings and CP modules CP system with extended functions Complete system consisting of CP fiel...

Page 14: ...Contents and general instructions XII Festo P BE CPEA CL EN en 0404NH...

Page 15: ...System summary CP system 1 1 Festo P BE CPEA CL EN en 0404NH Chapter 1...

Page 16: ...EA CL EN en 0404NH Contents 1 System summary CP system 1 1 1 1 Setting up CP systems 1 3 1 1 1 Method of operation of the CP system 1 5 1 1 2 Variants of the CP system 1 7 1 1 3 Use of the I O modules...

Page 17: ...u in solving your automation task at the machine level with the aid of valve terminals Due to their modular structure the CP valve terminals from Festo will enable you to include valve terminals and I...

Page 18: ...rangement of the CP system The compact CP valve terminals can be mounted very close to the cylinders to be controlled This enables short compressed air tubing to be used System losses can be minimized...

Page 19: ...es and CP valve terminals are connected These transmit control signals to the connected modules and monitor their functioning CP valve terminals These provide different valve functions via valve plate...

Page 20: ...sfer of data to the different control systems via the various field buses 1 Field bus incoming 2 Field bus continuing 3 CP valve terminal 4 CP input module 5 Sensor 6 Cylinder 7 CP output module 8 CP...

Page 21: ...upport a different number of modules per CP string CP master and CP modules can be placed in two different groups with extended functions without extended functions CP modules with extended functions...

Page 22: ...nuing CP interface CP input modules possess only an incoming CP interface and can therefore only be placed at the end of a CP string CP master VI O I VI O I VI O CP valve terminal or CP output module...

Page 23: ...g any position on the CP string Unused locations on the CP string can be filled up with CP modules with extended functions maximum 4 modules X VI O X I CP master VI O X X I X X I X VI O VI O CP valve...

Page 24: ...system withextended functions on a CP system without ex tended functions functions I O I O CP input modules CP E16 M8 CP E16N M8 CP E16 M8 Z CP E08 M8 CL CP E16 M12x2 5POL CP E16N M12x2 CP E08 M12 CL...

Page 25: ...de available by the functions the maximum number of inputs and outputs to be processed and the number of CP modules per string CP master type Number of strings Function Max number of inputs outputs pe...

Page 26: ...pport the extended functions of the CP system Combinations with other CP modules are possible but limit the number of CP modules per string The limitations de scribed in section 1 1 2 apply Please not...

Page 27: ...case of CP masters without extended functions each CP module occupies 16 inputs or 16 outputs irrespective of the design In the case of CP masters with extended functions the following difference app...

Page 28: ...1 System summary CP system 1 14 Festo P BE CPEA CL EN en 0404NH...

Page 29: ...Input modules type CP E08 M CL and CP E16 KL CL 2 1 Festo P BE CPEA CL EN en 0404NH Chapter 2...

Page 30: ...CP E16 KL CL 2 1 2 1 Function of the input modules CP E08 M CL and CP E16 KL CL 2 3 2 1 1 Display and connecting elements 2 4 2 2 Fitting 2 7 2 3 Installation 2 8 2 3 1 Connecting sensors 2 9 2 3 2 Co...

Page 31: ...the following types Product illustration Type Explanation Sensor connections via 4 sockets with M12 thread 5 pin CP E08 M12 CL Provides 8 PNP inputs IP65 IP67 Sensor connections via 8 sockets with M8...

Page 32: ...incoming 2 Status LED short circuit over load undervoltage in sensor supply red 3 CP connection continuing 4 Status LEDs for inputs status display green 5 Sensor connections 2 inputs per socket 6 Fast...

Page 33: ...cuit over load undervoltage in sensor supply red 3 CP connection continuing 4 Status LEDs for inputs status display green 5 Sensor connections 1 input per socket 6 Fastening hole 7 Type plate 8 6 groo...

Page 34: ...ection incoming 2 Status LED short circuit over load undervoltage in sensor supply red 3 CP connection continuing 4 Sensor connections 8 inputs per plug 5 Type plate 6 Fastening hole 7 4 grooves for i...

Page 35: ...rox 145 g Tab 2 2 Dimensions of the input module Fitting onto a wall The following diagram shows the dimensions for the holes of screw size M4 Always fasten each module with 2 screws and a locking dis...

Page 36: ...ut installation and or maintenance work switch off the following the operating and load voltage supply on the CP master e g CP field bus node separate power supplies Warning Incorrect or missing earth...

Page 37: ...for connecting sensors In the case of CP input modules type CP E08 M12 CL and CP E08 M8 CL Fasten the plugs with the aid of the union nut in order to prevent unintentional loosening e g due to shock S...

Page 38: ...he sensor connections of the different CP input modules Pin assignment 1 1 24 V 2 Ix 1 3 0 V 4 Ix 0 5 Earth ground connection Ix Input x 1 0 1 2 3 4 5 6 7 Out P S In 0 1 4 1 3 2 5 Fig 2 5 Pin assignme...

Page 39: ...ors Caution Do not connect an external supply to the terminals and of X1 and X2 Otherwise the input module will be dam aged Pin assignment 1 Plug X1 0 V DC 0 Ix 0 1 Ix 1 2 Ix 2 6 Ix 6 7 Ix 7 24 V DC 2...

Page 40: ...P field bus node Caution Functional damage Note the maximum permitted string lengths in the manual for the CP master used Use only the intended original cable type KVI CP from Festo for connecting the...

Page 41: ...connection of a CP valve terminal Continuing CP connection Connect the continuing CP connection of the input modules with one of the following connections the incoming CP connection of a CP output mod...

Page 42: ...applied CP communication OK None LED is out ON OFF Operating voltage not applied or no connection to CP master CP input module not contained in string assignment of the CP master Check the CP cable an...

Page 43: ...n sensorsupply None LED lights up ON OFF Short circuit overload in sensorsupply Eliminate short circuit and delete the fault Tab 2 4 Status LED short circuit overload Reaction to short circuit in the...

Page 44: ...h types CP E08 M12 CL and CP E08 M8 CL Next to the sensor connections there is a green LED for every input This shows the status of the signal at the relevant input LED status of input Sequence Status...

Page 45: ...provide different diagnostic information on fault searching CP master Diagnosis of short circuit overload in sensor supply Diagnosis of undervoltage in sensor supply Without extended functions Yes No...

Page 46: ...2 Input modules type CP E08 M CL and CP E16 KL CL 2 18 Festo P BE CPEA CL EN en 0404NH...

Page 47: ...Output modules type CP A04 M12 CL 3 1 Festo P BE CPEA CL EN en 0404NH Chapter 3...

Page 48: ...CL 3 1 3 1 Function of output module type CP A04 M12 CL 3 3 3 1 1 Display and connecting elements 3 4 3 2 Fitting 3 5 3 3 Installation 3 6 3 3 1 Connecting the actuators 3 7 3 3 2 Connect the output m...

Page 49: ...tput module type CP A04 M12 CL provides 4 universally usable digital outputs for controlling low current consuming devices e g bulbs further valves etc Product illustration Type Explanation Actuator c...

Page 50: ...s LED Load supply PL red 3 CP connection continuing 4 Status LEDs for outputs status display yellow 5 Status LED short circuit overload at outputs red 6 Fastening hole 7 Actuator connections 8 Type pl...

Page 51: ...ox 151 x 30 x 34 5 mm3 approx 165 g Tab 3 2 Dimensions of output module Fitting onto a wall The following diagram shows the dimensions for the holes of screw size M4 Always fasten each module with 2 s...

Page 52: ...ing out installation and or maintenance work switch off the following operating and load voltage supply for the CP master e g CP field bus node separate power supplies Warning Incorrect or missing ear...

Page 53: ...his way can you comply with protection class IP65 IP67 Pin assignment The following diagram shows as an example the pin assign ment of the actuator connections on the CP output module 1 2 5 3 4 5 Conn...

Page 54: ...bus node Caution Functional damage Note the maximum permitted string lengths in the manual for the CP master used Use only the intended original cable type KVI CP from Festo for connecting the CP modu...

Page 55: ...g CP connection of a further CP output module only permitted in conjunction with a CP master with extended functions the incoming CP connection of a CP valve terminal only permitted in conjunction wit...

Page 56: ...N OFF Operating voltage applied CP communication OK None LED is out ON OFF Operating voltage not applied or no connection to CP master CP output module not contained in string assign ment of the CP ma...

Page 57: ...17 V Check the CP cable and the operating voltage connection on the CP master LED is out ON OFF Load supply missing Check the CP cable and the operating voltage connection on the CP master Tab 3 4 Sta...

Page 58: ...t overload None LED lights up ON OFF Short circuit overload at output Eliminate short circuit and delete the fault 1 1 Fault will not be deleted automatically Tab 3 6 Status LED short circuit overload...

Page 59: ...s diagnostic information on fault search ing CP master Diagnosis of short circuit overload in actuator supply Diagnosis of undervoltage in actuator supply Without extended functions Common fault messa...

Page 60: ...3 Output modules type CP A04 M12 CL 3 14 Festo P BE CPEA CL EN en 0404NH...

Page 61: ...Technical appendix A 1 Festo P BE CPEA CL EN en 0404NH Appendix A...

Page 62: ...type CP E08 M12 CL A 7 A 2 2 Internal structure type CP E08 M8 CL A 8 A 2 3 Internal structure type CP E16 KL CL A 9 A 3 Internal structure of the outputs A 10 A 3 1 Internal structure type CP A04 M1...

Page 63: ...irect contact By connection to a PELV power unit Protected Extra Low Voltage Electromagnetic compatibility Interference emitted Immunity against interference Tested as per EN 61000 6 4 industry 1 Test...

Page 64: ...r IEC 1131 2 type 2 24 V DC positive switching PNP Logic level 1 signal 0 signal 11 V 5 V Current consumption at 24 V input current from sensor to input At logical 1 typ 8 mA Response delay at 24 V Ty...

Page 65: ...gnal 0 signal 8 6 V 6 V Current consumption at 24 V input current from sensor to input At logical 1 typ 8 mA Response delay at 24 V Typ 3 ms Sensor voltage supply Rated value protected against incorre...

Page 66: ...EN 60529 plug connector inserted or fitted with protective cap IP65 IP67 Electrical isolation None Digital outputs Design Load capacity per digital output 4 outputs as per IEC 1131 2 24 V DC positive...

Page 67: ...type CP E08 M12 CL 1 2 3 4 5 Pin 1 Pin 2 Pin 4 Pin 3 Pin 5 7 24 V 0 V 6 1 Pin assignment 1 24 V 2 Ix 1 3 0 V 4 Ix 0 5 FE 2 PLC I PC Ix 1 via field bus 3 Logic recognition Ix 1 4 Green LED Ix 1 5 PLC I...

Page 68: ...en 0404NH A 2 2 Internal structure type CP E08 M8 CL Pin 1 Pin 4 Pin 3 2 3 1 4 24 V 0 V 1 Pin assignment 1 24 V 4 Ix 3 0 V 2 PLC IPC Ix e g via field bus 3 Logic recognition Ix 4 Green LED Ix Ix Input...

Page 69: ...A CL EN en 0404NH A 2 3 Internal structure type CP E16 KL CL 2 3 1 24 V 0 V Pin Pin 0 15 Pin 1 Pin assignment 24 V 0 15 Ix n 0 V 2 PLC IPC Ix e g via field bus 3 Logic recognition Ix Ix Input x Fig A...

Page 70: ...3 1 6 5 2 24 V 0 V Pin 5 4 3 1 Actuator connection 1 n c 2 Connection 1 3 x 1 x 3 Connection 2 4 n c not connect 3 0 V 4 Connection 1 x 0 Connection 3 x 2 5 FE 2 PLC IPC Ox e g via field bus 3 Diagnos...

Page 71: ...uitry A 4 1 Circuitry examples for inputs Circuitry example type CP E08 M12 CL 1 Pin assignment 1 24 V 2 Ix 1 3 0 V 4 Ix 5 Earth ground connection 2 Dual distributor T piece 3 Sensor 2 Ix 1 4 Sensor 1...

Page 72: ...CL EN en 0404NH Circuitry example type CP E08 M8 CL 1 Pin assignment 1 24 V 4 Ix 3 0 V 2 Three wire sensor positive switching 3 Two wire sensor positive switching 4 Contact Ix Input x 1 2 4 3 4 1 3 Fi...

Page 73: ...ow red push buttons is intended for the 24 V distributor The relevant voltage must be supplied by means of an external bridge from the terminals and lower row 1 External bridge for potential dis tribu...

Page 74: ...socket 1 External potential distribution 24 V 2 Pin assignment 24 V 0 7 Ix n 0 V 3 External potential distribution 0 V 4 Contact 5 Two wire sensor positive switching 6 Three wire sensor positive switc...

Page 75: ...itry example type CP A04 M12 CL 1 2 3 4 2 3 1 5 4 1 Pin assignment 1 n c 2 3 0 V 4 Ox 1 5 Earth ground connection connection 0 2 Ox 1 connection 1 3 n c not connected 2 Example 1 3 Example 2 4 not per...

Page 76: ...L 1 Pin assignment Connection 0 2 1 n c 2 Ox 1 Ox 3 3 0 V 4 Ox 0 Ox 2 5 Earth ground connection Connection 1 3 not used 2 Solenoid valve Ox Output x 1 2 82 84 12 14 5 3 1 4 2 12 14 2 3 1 5 4 1 4 2 3 F...

Page 77: ...4GS 7 2 5 SEA GS 9 SEA GS 11 DUO M12 plug for connecting sensors and actuators straight 4 pin PG7 screw connector for cable diameter 4 6 mm PG7 screw connector for cable diameter 2 5 2 9 mm PG9 screw...

Page 78: ...aps for sealing unused M12 connector sockets A 5 3 Accessories for modules with M8 connection Acces sories Type Description SEA GS M8 SEA 3GS M8 S M8 plug for connecting sensors straight 3 pin PG7 scr...

Page 79: ...E16 KL CL Sockets type PS1 SAC31 30POL LED Number Connection cross section Recommended for connection Tensionspring sockets 3 row LED 2 See leaflet with product X1 X2 Two rows of the three row connec...

Page 80: ...s with end sleeves can be inserted easily in the desired tension spring terminal For inserting flexible wires you must use a suitable tool e g screwdriver to press down the coloured push button for th...

Page 81: ...Index B 1 Festo P BE CPEA CL EN en 0404NH Appendix B...

Page 82: ...B Index B 2 Festo P BE CPEA CL EN en 0404NH Contents B Index B 1 B 1 Index B 3...

Page 83: ...eviations product specific XI Accessories Connector sockets A 19 Actuators Pin assignment type CP A04 M12 CL 3 7 C Connecting the actuators 3 7 Connector sockets A 19 CP modules Overview 1 5 1 10 D De...

Page 84: ...08 KL CL A 9 Internal structure type CP E08 M12 CL A 7 A 8 Status LED CP communication PS 2 14 Status LED short circuit overload 2 15 Status LEDs for status display of input 2 16 N Notes on the use of...

Page 85: ...Input module type CP E16 KL CL 2 11 Output module type CP A04 M12 CL 3 7 S Sensors Connecting 2 9 Service VI Short circuit Load supply 3 12 Sensor supply 2 15 T Target group VI Technical specification...

Page 86: ...B Index B 6 Festo P BE CPEA CL EN en 0404NH...

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