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3.2 Testing the valves

WARNING
Before starting the test, switch off the compressed
air supply to the valves.

You thereby avoid undesired or dangerous movements
of the actuators.

CAUTION

•

This test function runs automatically within the

CP terminals. All the valves are switched on/off
cyclically.

•

None of the program-technical lockings or

further switching conditions will be taken into
account.

During the test routine of the CP terminal, all the valves
will be switched on and off at 1 second intervals.

Test routine

3. Diagnosis

3-6

CP FB8 9809a

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Summary of Contents for Compact Performance Series

Page 1: ...Compact Performance CP fieldbus node 8 Programming and diagnosis Fieldbus protocol Allen Bradley Remote I O link...

Page 2: ......

Page 3: ...distribution and utilization of this document as well as the communication of its contents to others without expressed authorization is prohibited Offenders will be held liable for the payment of dama...

Page 4: ...Order no 165 208 Title Manual Designation P BE VIFB8 10 GB Contents and general safety instructions II CP FB8 9809a...

Page 5: ...13 1 5 Connecting CP modules 1 14 1 6 Connecting the operating voltage 1 15 Commissioning 2 1 Preparing the CP system for operation on the RIO network 2 3 2 1 1 Operating voltage 2 3 2 1 2 Saving the...

Page 6: ...s 3 4 3 1 3 Diagnosis of node specific LEDs 3 5 3 2 Testing the valves 3 6 3 3 Reaction to faults in the control system 3 8 Technical appendix A 1 Technical specifications of field bus node CP FB8 03...

Page 7: ...also with national and local safety laws and regulations Target group This manual is directed exclusively at technicians who are trained in control and automation technology and who have experience in...

Page 8: ...with a pictogram Danger categories A distinction is made between the following WARNING This means that personal injury or damage to property may occur if these instructions are not observed CAUTION T...

Page 9: ...g Unintentional movements of the connected actuators Electrostatically vulnerable components These will be damaged if you touch the contact sur faces This mark indicates activities which can be carrie...

Page 10: ...mming and dia gnosing CP valve termi nal pneumatics CP modules electronics Contents Special information on commissioning programming and diagnosing related to the node used Information on fitting inst...

Page 11: ...igital inputs and outputs CP input modules and CP output modules I Os Digital inputs and outputs Node CP field bus node with without field bus to which the I O modules are connected Save SAVE button S...

Page 12: ...Contents and general safety instructions X CP FB8 9809a...

Page 13: ...Chapter 1 Installation 1 Installation CP FB8 E 9809a 1 1...

Page 14: ...address and baud rate 1 6 1 3 1 RIO address 1 6 1 3 2 RIO baud rate 1 8 1 4 Field bus interface 1 9 1 4 1 Connecting the field bus interface 1 11 1 4 2 Installing the terminating resistor 1 12 1 4 3 A...

Page 15: ...unintentional movements of the connected actuators undefined switching states of the electronic components CAUTION The node of the CP system contains electrostatically sensitive components Do not ther...

Page 16: ...ns have not been implemented last chassis hold last state processor restart lockout CAUTION Use double solenoid valves if you wish to implement safety relevant applications such as Hold last state or...

Page 17: ...Fuse for operating voltage to inputs Operating voltage connection String LED CP connection SAVE button Fig 1 1 Display and connecting elements PLEASE NOTE The cover of the node is connected to the in...

Page 18: ...dress selector switches The switches are numbered from 0 9 The arrow on the address selector switches indicates the units or tens figure of the set RIO address 1 2 Setting the baud rate Setting the ad...

Page 19: ...er You should also adapt the RIO address assignments if necessary to the machine structure of your system Setting the address 1 Switch off the operating voltage 2 Assign an unused RIO address to the C...

Page 20: ...to the setting on the master in the control system The following A B specific functions have not been implemented last chassis hold last state processor restart lockout Baud rate 57 6 kBd 115 2 kBd 2...

Page 21: ...ting variants Connecting the RIO cable by means of a T adapter Only one plug is required here CAUTION Branches e g T adapter cause signal reflections under certain circumstances if used with high baud...

Page 22: ...serve the maximum permitted distance of 15 cm between the T adapter and the bus plug in order to avoid signal reflections Recommend ation Use the Festo T adapter FB TA 1 Installation 1 10 CP FB8 E 980...

Page 23: ...les to the contacts on the bus cable socket Connecting he field bus Observe also the instructions in further diagrams as well as the instructions in the PLC manual for your controller 1 2 3 S not conn...

Page 24: ...wires of the resistor together with those of the incoming RIO cable between the cores S pin 1 and S pin 3 of the RIO cable socket In order to guarantee reliable contact we recommend that the wires of...

Page 25: ...acks PLC 2 all 16 8 150 57 6 3 3 28 14 82 57 6 3 3 28 14 82 115 2 1 6 PLC 3 1775 S4A 1775 S5 16 8 150 57 6 3 3 32 16 82 57 6 3 3 32 16 82 115 2 1 6 PLC 5 fitted PLC 5 250 5150 RS 16 8 150 57 6 3 3 32...

Page 26: ...P modules to a string The total cable length on one string must not exceed 10 m You thereby avoid faults in data exchange between the node and the connected CP modules Information on this procedure ca...

Page 27: ...k By using PELV power units protection against electric shock protection against direct and indirect contact in accordance with EN 60204 1 IEC 204 is guaranteed on Festo valve terminals Safety transfo...

Page 28: ...1 Installation 1 16 CP FB8 E 9809a...

Page 29: ...Chapter 2 Commissioning 2 Commissioning CP FB8 9809a 2 1...

Page 30: ...twork 2 4 2 2 1 Compiling the configuration list 2 4 2 2 2 Address assignment of the CP system 2 5 2 2 3 Addressing 2 6 2 2 4 Assignment of input output addresses of the CP system to A B I O addresses...

Page 31: ...ssioning the CP system you must first prepare it for commissioning see CP system manual Before commissioning the CP system on the RIO net work proceed as follows 1 Connect the operating voltage of the...

Page 32: ...fore compile a configuration list of all connected field bus slaves Some A B controllers perform an automatic comparison between the NOMI NAL and ACTUAL configurations when they are switched on For th...

Page 33: ...Allen Bradley Note the different configuration of the CP system in the RIO network Configuration CP system last used string A B configuration Assigned address range 0 1 Quarter rack 32 inputs outputs...

Page 34: ...PLC manual from A B The inputs outputs of the CP system are addressed as quarter or half racks like a remote I O block from A B Addressing is composed as follows O xxy zz O xx y zz 1 2 3 4 1 2 3 4 Out...

Page 35: ...P system has field bus address 4 I or O address Input and output addresses of CP system A B designation e g set address 4 0 7 010 00 010 07 8 15 010 10 010 17 16 23 011 00 011 07 24 31 011 10 011 17 3...

Page 36: ...rs you can physically connect maximum 32 modules via one channel to the RIO network A CP system configured as a half rack must always lie within a logical rack Depending on the controller used the fol...

Page 37: ...4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 4 6 8 10 12 14 16 18 20 22 24 26 2 2 2 2 3 3 3 3 4 4 4 4 5 5 5 5 6 6 6 6 7 7 7 7 0 1 2 3 4 5 6 7 0 1 2 3 4 5 6 7 0 1 2 3 4 5 6 7 0 1...

Page 38: ...ck no I O group Quarter rack Half rack 4 5 6 7 4 6 1 1 1 1 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 8 10 12 14 2 2 2 2 3 3 3 3 0 1 2 3 4 5 6 7 0 1 2 3 4 5 6 7 16 17 18 19 20 28 29 30 31 16 18 20 28 30 4...

Page 39: ...address Rack no I O group Quarter rack Half rack 32 33 34 35 36 58 59 60 61 62 63 32 34 36 58 60 62 10 10 10 10 11 11 16 16 17 17 17 17 0 1 2 3 4 5 6 7 0 1 2 3 4 5 6 7 0 1 2 3 4 5 6 7 64 94 95 64 94...

Page 40: ...6 7 8 9 10 11 12 13 14 15 0 2 4 6 8 10 12 14 0 0 0 0 1 1 1 1 2 2 2 2 3 3 3 3 0 1 2 3 4 5 6 7 0 1 2 3 4 5 6 7 0 1 2 3 4 5 6 7 0 1 2 3 4 5 6 7 Example The following example shows the addressing of a CP...

Page 41: ...O011 15 I011 01 I011 15 Fig 2 3 Addressing example CP system as half rack POWER 24 V DC FUSE 0 1 2 3 BUS SAVE BUS 1 0 3 2 O010 01 O010 15 I010 01 I010 15 O012 01 O012 15 I012 01 I012 15 O013 01 O013 1...

Page 42: ...laves via a central power unit or a central switch Separate supply If the control system and the slaves have separate operating voltage supplies switch the voltages on in the following sequence 1 firs...

Page 43: ...Chapter 3 Diagnosis 3 Diagnosis CP FB8 9809a 3 1...

Page 44: ...3 1 LED displays on the bus node 3 3 3 1 2 Normal operating status 3 4 3 1 3 Diagnosis of node specific LEDs 3 5 3 2 Testing the valves 3 6 3 3 Reaction to faults in the control system 3 8 3 Diagnosi...

Page 45: ...s on the bus node The LEDs on the node enable fast on the spot diag nosis to be made 1 2 3 Red LED operating voltage green LED fault on bus String LEDs Fig 3 1 LEDs on CP node FB8 1 2 3 3 Diagnosis CP...

Page 46: ...hase flashes if the string assign ment has changed since last operation During operation lights up if a CP connection is interrupted 3 1 2 Normal operating status In normal operating status the follow...

Page 47: ...Operating voltage not applied Check the operating voltage pin 1 on node red green Line x No communication with RIO network Check the configuration of the RIO slaves or correct the address baud rate R...

Page 48: ...ators CAUTION This test function runs automatically within the CP terminals All the valves are switched on off cyclically None of the program technical lockings or further switching conditions will be...

Page 49: ...ode 4 Note the position of the address selector switch and the DIL switch elements 5 Set address 99 DIL switch elements 1 and 2 at OFF 6 Switch on the operating voltages pins 1 and 2 7 Start Set DIL s...

Page 50: ...version V1 42 software status 30 9 96 the out puts are switched off with a time delay dependent on the baud rate setting Baud rate in kBaud Switch off delay of outputs in ms 57 6 115 2 230 4 2000 1000...

Page 51: ...Appendix A Technical appendix A Technical appendix CP FB8 9809a A 1...

Page 52: ...Contents Technical appendix A 1 Technical specifications of field bus node CP FB8 03 A 3 A 2 Index A 5 A Technical appendix A 2 CP FB8 9809a...

Page 53: ...529 Plug connector plugged in or fitted with protective cap IP 65 Electromagnetic compatibility interference emission tested as per EN 55011 resistance to interference tested as per EN 50082 2 Limit...

Page 54: ...ripple 4 Vpp within tolerance Bridging time during failure of logic voltage 20 ms min Operating voltage of solenoid valves on CP terminal Pin 2 Operating voltage connection rated value tolerance DC 2...

Page 55: ...C 5 and PLC 3 2 10 SLC 5 02 2 12 Address selector switch 1 6 Addressing example 2 6 Addressing example 2 12 Addressing possibilities PLC family 2 8 Allen Bradley non implemented functions 1 4 system p...

Page 56: ...reparing for operation on the RIO network 2 3 D Data transmission interface 1 11 Designated use V Diagnosis node LEDs 3 5 Display elements 1 4 E Example addressing 2 12 assignment input output address...

Page 57: ...t chassis 1 4 1 8 LEDs 3 3 diagnosis 3 5 Line assignment save 2 3 N Node LEDs diagnosis 3 5 O Operating status 3 4 Operating voltage common 2 14 CP system 2 3 separate 2 14 switching on 2 14 P Pictogr...

Page 58: ...ssignment 2 3 Scan list 2 5 Screening shield 1 11 Setting address 1 7 RIO baud rate 1 8 Shield screening 1 11 Switch off reaction 3 8 Switching status valves 3 6 T Target group V Technical specificati...

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