background image

1 PE connection (earthing screw)

Fig. 7 PE connection (earthing screw) at the cooling element

8.6

Information on EMC-compliant installation

A mains filter is integrated into the device. The mains filter fulfils the following
tasks:

Guarantees the device's immunity to interference

Limits the conducted emitted interference of the device

If installed correctly and if all connecting cables are wired correctly, the device ful­
fils the specifications of the related product standard EN 61800­3.
The category that the device fulfils is dependent on the filter measures used and
the motor cable length. The integrated mains filter is designed so that the device
fulfils the following categories:

Type code

Category

PWM frequency
[kHz]

Max. permissible
length of the
motor cable [m]

8

15

C2

1)

16

5

2)

8

25

CMMT­AS­C2­3A
CMMT­AS­C4­3A

C3

16

25

1) To comply with the mains harmonics requirements of EN 61000­3­2, it is necessary to install a line inductor

with two partial windings for mains supply lines L1 and N (2 x 

³

 5 mH).

2) To comply with the malfunction limit values of category C2 at a cycle frequency of 16 kHz, it is necessary to

install a snap ferrite (Würth, prod. no. 74272722 or compatible) on the motor phases U, V, W (without PE).
Feed through flying leads 1x.

Tab. 14 Category according to the PWM frequency and the cable length

If set­up and commissioning are performed by a professional with the neces­
sary experience for setting up and commissioning drive systems, including
their EMC aspects, category C2 devices can be used in the first environment
(residential area).

When operating category C2 devices, limit values apply to the harmonic cur­
rents in the mains supply (EN 61000­3­2 or EN 61000­3­12). Please check
whether this is the case for your facility/system. As a rule, compliance with
the limit values for harmonic currents requires the use of external filter meas­
ures, e.g. installation of a series line inductor.

Category C3 devices are intended for use in the second environment only
(industrial environment). Use in the first environment is not permitted.

This product can generate high­frequency malfunctions, which may make it neces­
sary to implement interference suppression measures in residential areas.
Additional information on EMC­compliant installation 

è

 Description Assembly,

Installation.

8.7

Connection examples

Connection plan, 1-phase mains connection

1 Braking resistor

2 Line safety switch or fuse

3 Main switch/main contactor

4 PELV power supply unit for 24 V

supply

5 Encoder 2 (optional)

6 Encoder 1

Fig. 8 Connection example, 1­phase mains connection

Measures for 2­phase mains connection 

è

 Description Assembly, Installation.

STO connection example

The safety sub­function STO (safe torque off) is triggered by an input device that
makes the safety request (e.g. light curtain). 

1 Input device for safety request

(e.g. light curtain)

2 Safety relay unit

3 Servo drive CMMT­AS

4 Drive axle

Fig. 9 STO sample circuit

Information on the sample circuit

Summary of Contents for CMMT-AS-C2-3A-...-S1 Series

Page 1: ...er s address Made in Germany Manufactured in Germany Tab 2 Product labelling example Warning symbols on the front of the product The following warning symbols are located on the front of the product 1 Attention Hot surface 2 Attention General danger point 3 Attention Dangerous voltage 4 5 minutes wait Fig 1 Warning symbols on the front side of the product example CMMT AS EC General meaning Meaning...

Page 2: ...tion SBC is intended to safely hold the motor and axis in posi tion at standstill The safety sub function SS1 is intended for performing a rapid stop with sub sequent torque switch off 2 2 1 Application areas The device is intended for use in an industrial environment Outside of industrial environments measures may need to be implemented for radio interference sup pression e g in commercial and mi...

Page 3: ...tor in the intermediate circuit if and when required Temperature sensors for monitoring the temperature of the power module and of the air in the device Fan in cooling profile depending on product variant The servo drive features a Real time Ethernet interface for process control Vari ous bus protocols are supported depending on the product design EtherCAT Eth erNet IP or PROFINET The device can b...

Page 4: ...thus unavoidable Check whether safety sub func tion SS1 is better suited to your application SBC may only be used for holding brakes or clamping units which engage in the de energised state Ensure the lines are installed in a protected manner SBC request The safety sub function SBC is requested on 2 channels by simultaneously switch ing off the control voltage at both control inputs SBC A and SBC ...

Page 5: ...devices must be placed closer to the mains supply To enable attachment to the rear panel of the control cabinet the servo drive cooling element has a slot on the top in the shape of a keyhole and an ordinary slot on the bottom Assembly of the servo drive WARNING Danger of burns through hot escaping gases and hot surfaces In case of error incorrect wiring or incorrect polarity of the connections X9...

Page 6: ...he CMMT AS has no integrated fuse at the mains input or in the intermediate cir cuit An external fuse is required at the mains supply of the device A device com pound coupled in the intermediate circuit must be protected by means of a com mon mains fuse Different requirements for mains fuses are specified for cUL approval and CE approval Only use line safety switches and fuses that have the releva...

Page 7: ... with the neces sary experience for setting up and commissioning drive systems including their EMC aspects category C2 devices can be used in the first environment residential area When operating category C2 devices limit values apply to the harmonic cur rents in the mains supply EN 61000 3 2 or EN 61000 3 12 Please check whether this is the case for your facility system As a rule compliance with ...

Page 8: ...ring external components channel 0 15 TRG1 Like TRG0 but channel 1 14 CAP0 Fast input for position detection channel 0 13 CAP1 Like CAP0 but channel 1 12 STO A Control input Safe torque off channel A X1A Pin Function Description 11 STO B Control input Safe torque off channel B 10 SBC A Control input Safe brake control channel A 9 SBC B Control input Safe brake control channel B 8 7 6 5 Reserved do...

Page 9: ...nchronised via a device master axis The SYNC inter face can be configured for different functions and can be used as follows Possible functions Description Incremental encoder output Output of a master axis that emulates encoder signals encoder emulation Incremental encoder input Input of a slave axis for receiving the encoder signals of a master axis Pulse direction input Input of a slave axis fo...

Page 10: ... limit With switching sensors only the upper limit value can be monitored e g with a normally closed contact The limit values and the error reactions can be parameterised X6B Pin Function Description 6 MT Motor temperature negat ive potential 5 MT Motor temperature posit ive potential 4 PE Protective earthing 3 BR Holding brake negative potential 2 BR Holding brake positive potential 1 PE Protecti...

Page 11: ... pressure Tab 35 Tightening torque and clamping range 1 Retaining screws of the shield clamp 2 Motor cable 3 Cutout for fastening cable binders 2x 4 Shield clamp 5 Shield of the motor cable is placed over a large area below the shield clamp Fig 12 Shield clamp of the motor cable Connection of the motor cable shield on the motor side Detailed information on the motor side connection with motor cabl...

Page 12: ... connection X1C Connection Pin Type Identifier Function X1A 9 SBC B Safe brake control channel B X1A 10 DIN SBC A Safe brake control channel A X1A X1A 21 DOUT SBA Safe torque off acknowledge X1C 1 BR EXT Output for connection of an external clamping unit high side switch X1C X1C 5 DOUT GND Ground reference potential X6B 1 PE Protective earthing X6B 2 BR Holding brake positive potential X6B X6B 3 O...

Page 13: ...ance free during its period of use and specified service life The test interval varies from one safety sub function to another STO No test has to be carried out during the period of use but we recom mend evaluating STA whenever the sub function is requested to ensure max imum diagnostic coverage and the highest safety related classification SBC Cyclical test required at least once every 24 h and S...

Page 14: ... ISO 13849 1 PL e PL e PL d Probability of dangerous fail ure per hour in accordance with EN 61508 PFH 1 h 3 70 x 10 11 9 40 x 10 11 5 90 x 10 10 Safety reference data for the safety sub function STO Wiring Without high test pulses without or with STA evaluation With high test pulses and with STA evaluation1 With high test pulses and without STA evalu ation Mean time to dangerous fail ure in accor...

Page 15: ...sed electrical operating area in accordance with IEC 61800 5 1 Chap 3 5 Protection class I Overvoltage category III Degree of contamination 2 Vibration resistance in accordance with IEC 61800 5 1 and EN 61800 2 Shock resistance in accord ance with EN 61800 2 Tab 55 Ambient conditions operation Service life Service life of the device with rated load in S1 operation1 and 40 C ambient temperat ure h ...

Page 16: ...S 3 x 0 Input Output voltage with feeding of nominal voltage and nom inal power VRMS 205 Output frequency Hz 0 599 Duration for maximum cur rent fs 5 Hz s 2 Duration for maximum cur rent at standstill fs 5 Hz minimum cycle time 1 s s 0 2 Tab 60 Power specifications motor connection X6A 15 5 Additional technical data Additional technical data on the product and detailed descriptions of all interfac...

Reviews: