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MACHINES AND

ACCESSORIES

Page 5 of 22

G

RAPHIC REPRESENTATION OF SAFETY

,

OPERATIONAL AND RISK WARNINGS

The following boxes are designed to attract the attention of the reader / user for the

proper

and

safe

use of the machine:

Pay Attention

This highlights behavioural rules to prevent damage to the machine and/or the occurrence of

dangerous situations.

Residual Risks

This highlights the presence of dangers that cause residual risks to which the operator must

pay attention in order to avoid injury or damage to property.

1.1 Preface

For safe and easy operation of the

Kit di refrigerazione per macchine utensili

, this

manual must be read carefully in order to acquire the necessary knowledge. In other words,
durability and performance are strictly dependent on how it is used.
Even if already familiar with the

Kit di refrigerazione per macchine utensili

, it is

necessary to follow the instructions contained herein, in addition to the general precautions to

be observed while working.

Acquire full knowledge of the machine.

Read this manual carefully to understand: operation, safety devices and all necessary

precautions. All this is to allow safe use of the equipment.

Wear appropriate clothing for the job.

The operator must wear appropriate clothing to prevent the occurrence of unforeseen

accidents.

Maintain the machine with care.

Using the Machine

The machine must only be used by qualified personnel trained to use the machine by
authorized personnel.

fervi.com

Summary of Contents for P018/230V

Page 1: ...USE AND MAINTENANCE MANUAL Kit di refrigerazione per macchine utensili Art P018 230V e P018 400V TRANSLATION OF THE ORIGINAL INSTRUCTIONS fervi com ...

Page 2: ...ine must have all the necessary information and instruction and should be given adequate training in relation to safety regarding a Conditions of use for the equipment b Foreseeable abnormal situations pursuant to Article 73 of Legislative Decree 81 08 We guarantee the Machine complies with the specifications and technical instructions described in the Manual on the date of issuance and listed her...

Page 3: ...ibro non è definito 8 2 5 Other provisionsErrore Il segnalibro non è definito 8 3 DESCRIPTION AND INTENDED USE 9 3 1 Technical specifications 10 3 2 Identification 10 3 3 Pictograms 11 4 IMPROPER USES AND PRECAUTIONS 12 5 INSTALLATION AND OPERATION 13 6 OPERATION 17 7 MAINTENANCE AND CLEANING 18 7 1 Replacing the coolant liquid 18 7 2 Cleaning the electric pump 18 7 3 Disposal 19 8 REPLACEMENT PAR...

Page 4: ... condition for safe and satisfactory operation of the machine Before starting operation installation and use of the Kit di refrigerazione per macchine utensili authorized staff must therefore read this technical document carefully know which protections and safety devices are available on the machines their location and how they work The buyer is responsible for ensuring that users are properly tr...

Page 5: ...be read carefully in order to acquire the necessary knowledge In other words durability and performance are strictly dependent on how it is used Even if already familiar with the Kit di refrigerazione per macchine utensili it is necessary to follow the instructions contained herein in addition to the general precautions to be observed while working Acquire full knowledge of the machine Read this m...

Page 6: ...d with great caution in order to avoid damage to persons to the property or to the machine itself Please only use the machine for its envisaged uses Don t tamper with the safety devices equipping the machine Risks associated with using the machine Before starting any work on the machine the operator must wear the appropriate personal protective equipment PPE such as gloves and eye protection 1 Alw...

Page 7: ...achine in areas with a risk of fire and or explosion 16 It is recommended that users of this publication for maintenance and repair have a basic knowledge of the mechanical principles and procedures inherent in repair technique 17 The company safety officer is required to make sure that machine operators have read and understood this manual in its entirety 18 The company safety manager is responsi...

Page 8: ...an 3 The mains power outlet should be bipolar grounded 10 16 A 250 V extension cables must have sections that are the same or greater than the sections of the power cable of the machine 4 Make sure that the power cord does not come into contact with hot objects wet or oiled surfaces and or sharp edges 5 The power cord should be checked regularly and before each use to check for signs of damage or ...

Page 9: ...tting elements drills lathes band saws for metal etc to discharge a jet of coolant liquid onto the cutting tool in order to reduce the operating temperature and the friction with the material being processed reducing the cutting time and improving the final quality of the machining 1 Coolant tank 4 Coolant outlet nozzle 2 Electric pump 5 Coolant tank lid 3 Control switch 6 Bolts and screws 1 2 3 4...

Page 10: ...age 230 V 50 Hz 400 V 50 Hz Nominal current 0 24 A 0 23 A Power 40 W 40 W Rotation speed 2800 r min 2800 r min Isolation class E E Protection class IP 44 IP 44 Capacity 22 l min 22 l min Head 3 m 3 m 3 2 Identification The following identification plate is attached to the coolant pump tank Figure 1 Plates fervi com ...

Page 11: ...RSONA OLTRE A CHI ESEGUE IL LAVORO INIZIARE I LAVORI SOLO AD AVVENUTA ATTAZIONE DELLE MISURE DI SICUREZZA In ottemperanza al Dgs 81 08 relativo alla prevenzioni infortuni ATTENTION IT IS PROHIBITED TO WORK ON LIVE ELECTRICAL EQUIPMENT ANY EXCEPTIONS MUST BE APPROVED BY THE HEAD MANAGER UNDER PARTICULARLY DANGEROUS CONDITIONS ANOTHER PERSON MUST BE PRESENT WHO IS NOT PERFORMING THE WORK ONLY BEGIN ...

Page 12: ...nnecting the protective conductor to the equipotential circuit of the machine tool Using the coolant pump without having fitted the tank lid Using the coolant pump without having properly fixed the electric pump to the coolant tank Using the coolant pump with liquids other than coolants for industrial use Directing the coolant jet at people and or animals Running the coolant pump when empty Using ...

Page 13: ...onformity Coolant tank 1 Electric pump 2 Electric cable and control box 3 Coolant passage pipe Nozzle coolant outlet with shut off valve 4 Coolant tank lid 5 Bolts and screws 6 To recognize the components and to carry out the correct assembly of the equipment refer to the picture on page 2 of this manual To carry out the assembly of the coolant pump proceed as described below 1 Insert the electric...

Page 14: ...re 4 Fixing the pump 3 Once all the bolts have been inserted fasten them using the special nuts included in the package using a hexagonal wrench and an Allen wrench Figure 5 Pump insertion 4 After attaching the electric pump fit the coolant tank lid and align the two fastening holes Figure 6 Lid fitting 5 Secure the lid using the appropriate bolts supplied the smallest in the package interposing b...

Page 15: ... securing it using the special bolts supplied in the package as shown in the next figure Figure 8 Fixing the nozzle Installation of the coolant outlet nozzle During the installation of the coolant outlet nozzle pay the utmost attention to not install the accessory in a position that creates an obstruction during operation also if possible pass the water tube behind the machine tool so that will no...

Page 16: ...sed during processing can be recycled and reused Figure 10 Coolant recovery hole 10 Connect the yellow green sheathed cable to the grounding terminal of the machine and then connect the electric wires respecting the supply voltage shown on the machine s identification plate Electrocution The electrical circuit connections can only be carried out by personnel that are experienced in this area and s...

Page 17: ...d press the red switch O If a dangerous situation arises during operation of the coolant pump immediately press the emergency stop button in order to immediately stop the functioning of the accessory Figure 11 Control panel buttons After starting the coolant pump it is possible to adjust the amount of coolant liquid discharged through the nozzle using a valve located on the device To decrease the ...

Page 18: ...necessary to perform thorough cleaning of the electric pump which could become clogged with the process residues and dirt accumulated in the coolant liquid To the pump proceed as follows 1 Disconnect the machine from the power supply 2 Remove the coolant tank lid 3 Empty the used coolant from the tank 4 Remove the pump from the tank by unscrewing the fastening bolts 5 Thoroughly clean the immersed...

Page 19: ...eparated for recycling Respect the environment The used coolant liquid must be disposed of at a suitable collection site and under no circumstances should it be discharged into the sewer system as it is highly toxic and harmful to the environment Disposal of materials Dispose of the materials that compose the machine and which are used by it respecting the laws in force and allocating waste to des...

Page 20: ...MACHINES AND ACCESSORIES Page 20 of 22 8 REPLACEMENT PARTS fervi com ...

Page 21: ...mp ring nut M 20x15 P018 230V 11 Bracket P018 230V 23 Identification plate P018 230V 12 Coolant flow adjustment valve No Description No Description P018 400V 01 Coolant liquid tank P018 400V 13 Coolant outlet nozzle P018 400V 02 Cylindrical head hex bolt M6x12 P018 400V 14 Cylindrical head hex bolt M5x12 P018 400V 03 Flat washer Ø 6 P018 400V 15 Flat washer Ø 5 P018 400V 04 Split washer Ø 6 P018 4...

Page 22: ...MACHINES AND ACCESSORIES Page 22 of 22 9 ELECTRICAL SYSTEM 9 1 Art P018 230V 9 2 Art P018 400V fervi com ...

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