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© Ferno-Washington, Inc.     234-3388-01    June 2008

3.6 Install the New batteries

Note: 

Use tape to secure the wires to the batteries. Place the 

tape in a location where the wire can sit flat against the battery. 

Also, when taping the wires to the batteries, take care not to 

tape over the loop fastener on the bottom of the batteries.

1.  Set the new battery #1 in the case with its terminals fac-

ing up and with the terminal-end of the battery toward 

the relays (Figure 17).

2.  Attach the black or red [24 +] wire connector to the posi

-

tive (red) terminal on battery #1. Use 3˝ tape to secure 

wire to battery #1.

3.  Hold battery #1 with the looped fastening strip facing 

down and the terminals facing the center of the case. 

Press the battery onto the hooked fastening strip in the 

bottom of the case.

 

°  Verify that no wires are kinked, bent, or trapped under 

the battery, and that there is no interference between the 

battery terminals and any other wires or objects.

4.  Set the new battery #2 in the case with its terminals fac-

ing up and with the terminal-end of the battery toward 

the Actuator Unit Port (Figure 17).

(Continued on the next page)

Figure 17 - Positioning the New Batteries

WARNING

Short-circuiting a battery can cause injury and 

battery damage. Do not allow any wire or tool 

to connect both positive and negative terminals 

on a battery. This could damage the battery or 

cause a spark.

3.5 Replace the Hooked 

fastening Strips (If Needed)

Verify that each new battery has a looped fastening strip at-

tached, and that the case has two hooked strips attached.

1.  Inspect the hooked strips in the case. If they are clean, 

undamaged, and held the old batteries in place securely, 

skip the rest of this section. If the strips appear to be 

unsuitable in any way, go to step 2.

Note:

 Mark the locations of the old strips (Figure 16). It is 

important to attach the replacement strips at these locations to 

ensure good contact with the looped strips on the batteries.

2.  As needed, remove one or both of the old fastening strips 

from the case.

3.  If needed, dab a small amount of alcohol onto a cloth 

(or use a disposable towelette or cleaning wipe) to clean 

the area where the old strips were attached. 

Do not use 

water and do not pour any liquid into the POWERPac. 

Do NOT get electrical connections and components 

wet.

 Dry the area thoroughly before attaching the new 

fastening strips.

4.  Remove the paper backing from the new hooked strip(s) 

and press the strip(s) firmly to the lower housing for three 

to five seconds for good adhesion. 

Figure 16 - Placement of Hooked Fastening Strips

Hooked Strips

Important

Water or any other liquid in the POWERPac can 

damage  the  electrical  components.  Only  use  a 

moist cloth or sponge to clean the case.

Batt

2

Batt

1

Tab End 

Terminals 

Battery 1

Tab End 

Terminals 

Battery 2

Accessory Kit 082-2012

Summary of Contents for 082-2012

Page 1: ...formation Notices with the signal word Important emphasize important usage or maintenance information Notices with the signal word WARNING indicate a poten tially hazardous situation which if not avoi...

Page 2: ...on pages 3 through 8 to replace your batteries TheVersion 3 POWERPac is the only POWERPac with the battery charging light test light and test button on top as shown in Figure 2 and two control cable...

Page 3: ...ectors to unplug the wires Instructions in this section are for replacing the batteries inside a Version 3 POWERPac If you have a Version 1 or 2 POWERPac see Section 3 pages 9 12 to replace your batte...

Page 4: ...and PC board Open the POWERPac using a 1 Phillips screwdriver and 4 11 32 wrench to remove the 12 screws and nuts If you wish to separate the upper and lower housings 5 remove the wires listed below f...

Page 5: ...looped fastening strip at tached and that the case has two hooked strips attached 1 Inspect the hooked strips in the case If they are clean undamaged and held the old batteries in place securely skip...

Page 6: ...in the lower housing with tabs facing up Orient Battery 1 with tabs closer to PC Board side of housing and Battery 2 with tabs closer to Actuator Port side of housing Connect the red Batt positive wi...

Page 7: ...ce contact Ferno Customer Service EMSAR or your Ferno distributor page 13 Gather all harnesses from the upper housing and coil to 5 gether above the PC board as the upper housing is placed onto the lo...

Page 8: ...roperly Figure 12 Battery Condition Light Condition Light 2 8 Verify the Installation 1 Make sure power is OFF 2 Put the POWERPac in place beneath the backrest and at tach the Control and Actuator cab...

Page 9: ...y rings watches bracelets etc before working inside the POWERPac Jewelry can cause an electrical short damaging the POWERPac When plugging in a wiring connector always push the connector straight onto...

Page 10: ...This could damage the battery or cause a spark Batt 2 Batt 1 3 3 Open the POWERPac 1 Turn the cot power switch OFF 2 Disconnect the Control Unit cable and Actuator Unit cable from the POWERPac If you...

Page 11: ...tive terminals on a battery This could damage the battery or cause a spark 3 5 Replace the Hooked Fastening Strips If Needed Verify that each new battery has a looped fastening strip at tached and tha...

Page 12: ...s not function properly contact Ferno Customer Relations EMSAR or your Ferno distributor for service page 13 3 7 Close the POWERPac Housing Note Make sure both circuit breakers are not tripped before...

Page 13: ...tions Customer service and product support are important aspects of each Ferno product For assistance or infor mation Canada and the U S A Telephone Toll free 1 877 733 0911 Telephone 1 937 382 1451 F...

Page 14: ......

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