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© Ferno-Washington, Inc.     234-3388-01    June 2008

Figure 10 - Installing Batteries

2.6 Close the POWERPac

If disconnected, reconnect test wire (6-pin) to the PC board 

1. 

(Figure 11).
If disconnected, reconnect charger wire (2-pin) to the PC 

2. 

board (Figure 11).
If disconnected, reconnect status wire (4-pin) to the PC 

3. 

board (Figure 11). 
Push the Battery Test button on top of the POWERPac. 

4. 

See 

Test the Batteries 

on page 8. If the battery test light is 

green or yellow, continue to step 5. 
If the battery test light is red or there is no light, inspect 

the wire connections from the batteries to the PC board. 

If all wire connections appear to be good, the fuse may be 

blown (see 

POWERPac Users Manual

 for fuse replace-

ment instructions). For assistance, contact Ferno Customer 

Service, EMSAR or your Ferno distributor (page 13).
Gather all harnesses from the upper housing and coil to-

5. 

gether above the PC board as the upper housing is placed 

onto the lower housing. Ensure no wire or connector is 

trapped between the housings, gasket or batteries.
Align the 12 screw holes in the upper and lower housings 

6. 

of the POWERPac. 

Note:

 Assemble the housing with the screws at the top of the 

upper housing and the nuts under the lower housing.

Close  the  POWERPac  using  a  #1  Phillips  screwdriver 

7. 

and 11/32˝ wrench to insert the 12 screws and nuts into 

the case. 

Figure 11 - PC Board Connections 

(Upper Housing Wires)

(Note: Wires Removed For Clarity)

TEST

 

WIRE 

(6-PIN)

CHARGER WIRE (2-PIN)

STATUS 

WIRE 

(4-PIN)

Batt

2

Batt

1

Accessory Kit 082-2012

TAB END

TERMINALS

BATTERY 1

TAB END

TERMINALS

BATTERY 2

NOTE: ONCE WIRES ARE ATTACHED, bATTERIES ARE ORIENTED 

WITH THE TAbS fACING THE CENTER Of THE HOuSING

Summary of Contents for 082-2012

Page 1: ...formation Notices with the signal word Important emphasize important usage or maintenance information Notices with the signal word WARNING indicate a poten tially hazardous situation which if not avoi...

Page 2: ...on pages 3 through 8 to replace your batteries TheVersion 3 POWERPac is the only POWERPac with the battery charging light test light and test button on top as shown in Figure 2 and two control cable...

Page 3: ...ectors to unplug the wires Instructions in this section are for replacing the batteries inside a Version 3 POWERPac If you have a Version 1 or 2 POWERPac see Section 3 pages 9 12 to replace your batte...

Page 4: ...and PC board Open the POWERPac using a 1 Phillips screwdriver and 4 11 32 wrench to remove the 12 screws and nuts If you wish to separate the upper and lower housings 5 remove the wires listed below f...

Page 5: ...looped fastening strip at tached and that the case has two hooked strips attached 1 Inspect the hooked strips in the case If they are clean undamaged and held the old batteries in place securely skip...

Page 6: ...in the lower housing with tabs facing up Orient Battery 1 with tabs closer to PC Board side of housing and Battery 2 with tabs closer to Actuator Port side of housing Connect the red Batt positive wi...

Page 7: ...ce contact Ferno Customer Service EMSAR or your Ferno distributor page 13 Gather all harnesses from the upper housing and coil to 5 gether above the PC board as the upper housing is placed onto the lo...

Page 8: ...roperly Figure 12 Battery Condition Light Condition Light 2 8 Verify the Installation 1 Make sure power is OFF 2 Put the POWERPac in place beneath the backrest and at tach the Control and Actuator cab...

Page 9: ...y rings watches bracelets etc before working inside the POWERPac Jewelry can cause an electrical short damaging the POWERPac When plugging in a wiring connector always push the connector straight onto...

Page 10: ...This could damage the battery or cause a spark Batt 2 Batt 1 3 3 Open the POWERPac 1 Turn the cot power switch OFF 2 Disconnect the Control Unit cable and Actuator Unit cable from the POWERPac If you...

Page 11: ...tive terminals on a battery This could damage the battery or cause a spark 3 5 Replace the Hooked Fastening Strips If Needed Verify that each new battery has a looped fastening strip at tached and tha...

Page 12: ...s not function properly contact Ferno Customer Relations EMSAR or your Ferno distributor for service page 13 3 7 Close the POWERPac Housing Note Make sure both circuit breakers are not tripped before...

Page 13: ...tions Customer service and product support are important aspects of each Ferno product For assistance or infor mation Canada and the U S A Telephone Toll free 1 877 733 0911 Telephone 1 937 382 1451 F...

Page 14: ......

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