FENDT Vario 900 Series Workshop Service Manual Download Page 4

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1.6.1.11 Fault code 09.1.00 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-51

1.6.1.12 Fault code 0A.1.00 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-56

1.6.1.13 Fault code 0B.1.00 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-75

1.6.1.14 Error code 0D.1.00 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-78

1.6.1.15 Fault code 0E.1.00 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-81

1.6.1.16 Error code 0F.1.00 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-86

1.6.1.17 Fault code 10.1.00 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-90

1.6.1.18 Error code 12.1.00 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-91

1.6.1.19 Fault code 15.1.00 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-99

1.6.1.20 Fault code 17.1.00 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-100

1.6.1.21 Fault code 18.01.00 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-101

1.6.1.22 Fault code 1A.1.00 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-104

1.6.1.23 Fault code 1D.1.00 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-109

1.6.1.24 Fault code 1F.1.00 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-121

1.6.1.25 Error code 20.1.00 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-122

1.6.1.26 Calibration fault codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-127

1.7 Component position

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1-137

1.7.1 Electrical/electronic components - A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-137

1.7.2 Electrical/electronic components - B . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-147

1.7.3 Electrical/electronic components - E . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-162

1.7.4 Electrical/electronic components - F . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-173

1.7.5 Electrical/electronic components - G . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-173

1.7.6 Electrical/electronic components - H . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-174

1.7.7 Electrical/electronic components – K . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-176

1.7.8 Electrical/electronic components - M . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-179

1.7.9 Electrical/electronic components - R . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-183

1.7.10 Electrical/electronic components - S . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-184

1.7.11 Electrical/electronic components – U . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-192

1.7.12 Electrical/electronic components - X (0001–1000) . . . . . . . . . . . . . . . . . . . . . . 1-193

1.7.13 Electrical/electronic components - X (1001–2000) . . . . . . . . . . . . . . . . . . . . . . 1-197

1.7.14 Electrical/electronic components - X (2001–4000) . . . . . . . . . . . . . . . . . . . . . . 1-202

1.7.15 Electrical/electronic components - X (4001–6000) . . . . . . . . . . . . . . . . . . . . . . 1-203

1.7.16 Electrical/electronic components - Y . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-239

1.7.17 Hydraulic components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-251

1.8 Calibrations

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1-292

1.8.1 Adjustments — General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-292

1.8.1.1 Calibration notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-292

1.8.2 Adjustments — Gearbox . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-292

1.8.2.1 Calibration 4001 clutch pedal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-292

1.8.2.2 Calibration 4002: Hand throttle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-295

1.8.2.3 Calibration 4003: Travel range selector . . . . . . . . . . . . . . . . . . . . . . . . . 1-298

1.8.2.4 Calibration 4005 driving pedal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-302

1.8.2.5 Calibration 4007: Transmission ratio characteristic . . . . . . . . . . . . . . . . 1-304

1.8.2.6 Calibration 4009: Turbo-clutch function . . . . . . . . . . . . . . . . . . . . . . . . 1-308

1.8.2.7 Calibration 4010 driving pedal resolution . . . . . . . . . . . . . . . . . . . . . . . 1-312

1.8.3 Adjustments — Sensors and functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-315

1.8.3.1 Calibration 1001 crossgate lever . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-315

1.8.3.2 Calibration 1003/1004/1005/1006 Linear modules . . . . . . . . . . . . . . . . . 1-321

1.8.3.3 Calibration 2401 steering angle sensor . . . . . . . . . . . . . . . . . . . . . . . . . 1-325

1.8.3.4 Calibration 2401 - checking the calibration accuracy . . . . . . . . . . . . . . . 1-329

1.8.3.5 Calibration 2403: Steering valve, when required. . . . . . . . . . . . . . . . . . .1-331

1.8.3.6 Calibration 6034: Rear PTO clutch . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-335

1.8.3.7 Calibration 7034 front PTO clutch . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-338

1.8.3.8 Calibration 7666: Front axle suspension . . . . . . . . . . . . . . . . . . . . . . . . 1-341

1.8.3.9 Calibration 8001 rear EPC - depth control . . . . . . . . . . . . . . . . . . . . . . . 1-344

1.8.3.10 Calibration 8002: Rear EPC - position control . . . . . . . . . . . . . . . . . . . 1-347

1.8.3.11 Calibration 9001 front EPC - depth control . . . . . . . . . . . . . . . . . . . . . 1-351

1.8.3.12 Calibration 9002 front EPC - position control . . . . . . . . . . . . . . . . . . . . 1-354

Table of contents

FENDT 900 Vario S4

X990.005.531.013

Find manuals at https://best-manuals.com

Summary of Contents for Vario 900 Series

Page 1: ...DT 930 Vario S4 951 1001 FENDT 933 Vario S4 952 1001 FENDT 936 Vario S4 953 1001 FENDT 939 Vario S4 954 1001 Marktoberdorf AGCO GmbH Johann Georg Fendt Str 4 D 87616 Marktoberdorf FENDT is a worldwide...

Page 2: ...vehicle the content of this document is subject to change The relevant accident prevention regulations must be observed as must as any generally acknowledged safety industrial medicine and traffic re...

Page 3: ...able hydraulic oil 1 34 1 5 Technical specification 1 36 1 5 1 Technical specification Dimensions and weights 1 36 1 5 2 Technical specification Gearbox 1 40 1 5 3 Technical data Diesel engine 1 50 1...

Page 4: ...nts X 2001 4000 1 202 1 7 15 Electrical electronic components X 4001 6000 1 203 1 7 16 Electrical electronic components Y 1 239 1 7 17 Hydraulic components 1 251 1 8 Calibrations 1 292 1 8 1 Adjustmen...

Page 5: ...power comparison of standards and directives 3 3 3 1 2 General description of the common rail system 3 4 3 1 3 PTO power measurement 3 5 3 2 motor 3 8 3 2 1 Faults 3 8 3 2 2 Read out the Trip Recorder...

Page 6: ...chnical drawing Steering cylinder and track rod 4 70 4 4 Cardan shaft 4 76 4 4 1 Technical drawing Front wheel drive shaft 4 76 5 03 000 Steering system 5 1 5 1 VarioGuide 5 3 5 1 1 Hardware architect...

Page 7: ...to DIN 74324 7 3 7 1 2 Unlocking tool for compressed air pipes 7 3 7 1 3 Tightening torques for compressed air connection system 7 3 7 2 Compressed air system 7 6 7 2 1 Compressed air comparison sing...

Page 8: ...A036 dashboard control panel 9 68 9 3 7 A038 relay supply K BUS 9 72 9 3 8 A038 head light side light direction indicator 9 83 9 3 9 A038 horn rotating beacon wide vehicle marker 9 89 9 3 10 A038 work...

Page 9: ...4 26 B076 Outside temperature sensor 9 247 9 4 27 B078 hand brake sensor 9 248 9 4 28 B081 steering wheel sensor 360 9 251 9 4 29 B084 hydraulic oil level sensor 9 253 9 4 30 B085 camshaft speed sens...

Page 10: ...PTO button 9 344 9 11 5 S021 S022 button raise lower external front power lift 9 346 9 11 6 S025 variable displacement pump pressure monitoring switch 9 347 9 11 7 S027 S028 S029 S030 external rear p...

Page 11: ...suspension solenoid valve 9 424 9 13 22 Y082 Y083 Lower link stabilizer lock and release solenoid valves 9 425 9 13 23 Y084 power beyond solenoid valve 9 427 9 13 24 Y087 VarioGuide steering valve 9...

Page 12: ...itoring 10 184 10 4 8 Check low pressure high pressure 10 185 10 4 9 Air conditioning unit service hatch 10 187 10 4 10 Removing the air conditioning unit HVAC 10 189 10 4 11 Removing the air box B071...

Page 13: ...6 13 1 4 4 Replace steering cylinder guide bush 13 50 13 1 5 Single line brake X990 006 958 000 13 69 13 1 5 1 General task 13 69 13 1 5 2 Fitting 13 70 13 1 5 3 Check the single line air brake 1 1 13...

Page 14: ...Table of contents FENDT 900 Vario S4 X990 005 531 013...

Page 15: ...degradable hydraulic oil 1 34 1 5 Technical specification 1 36 1 5 1 Technical specification Dimensions and weights 1 36 1 5 2 Technical specification Gearbox 1 40 1 5 3 Technical data Diesel engine 1...

Page 16: ...lectronic components X 2001 4000 1 202 1 7 15 Electrical electronic components X 4001 6000 1 203 1 7 16 Electrical electronic components Y 1 239 1 7 17 Hydraulic components 1 251 1 8 Calibrations 1 29...

Page 17: ...2 1 365 1 9 10 Calibration fault code 4003 1 365 1 9 11 Calibration fault code 4005 1 366 1 9 12 Calibration fault code 4007 1 366 1 9 13 Calibration fault code 4009 1 368 1 9 14 Calibration fault cod...

Page 18: ...Table of contents 1 4 FENDT 900 Vario S4 X990 005 531 013...

Page 19: ...Fig 1 Exemplary illustration Series FENDT 200 Vario V F P FENDT 200 Vario FENDT 300 Vario Type approval number e1 167 2013 00053 e1 167 2013 00054 Chassis numbers T232 T300 T347 T233 T301 T348 T234 T...

Page 20: ...ractor may only be carried out by people who are familiar with this equipment and aware of the associated dangers Ensure that this documentation is available to and understood by everyone involved in...

Page 21: ...lic system must be checked in line with the test report 1 1 4 Support points for jack and support stands GUID 0875F7EA C44C 42AE A4BE 8FF926D4C739 high jpg High Fig 2 In addition to the illustrated su...

Page 22: ...of and position of the safety decals The position and importance of the safety decals on the vehicle are explained below V GUID 22348C51 C331 4741 A525 041058EC99A5 V2 1 00 000 Entire vehicle system...

Page 23: ...es correctly and completely at all times Lage Left B pillar cab interior 743 810 090 100 WARNING Serious injury or death caused by being ejected from the cab When driving an improperly closed door can...

Page 24: ...al suspension being activated When the lateral suspension is acti vated critical driving situations can occur during road travel if the vehicle becomes difficult to operate This can cause accidents in...

Page 25: ...if allowed to come into direct contact with the skin Before opening the coolant reservoir or circuit switch off the engine and allow sufficient time for the coolant to cool down The maintenance manua...

Page 26: ...escape This can cause serious injuries especially to the eyes The high pressure jet can also cause serious injury to the body and limbs and the hydraulic fluid can pene trate the skin and cause blood...

Page 27: ...s when working with an open battery During such work do not use naked flames and avoid spark forma tion The Operator s Manual contains all important information Lage Right and left at radiator 743 500...

Page 28: ...e of engine at the front above the front axle 737 500 410 030 WARNING Serious injury caused by incorrect power lift actuation When the rear power lift is actuated via the external pressure switch any...

Page 29: ...y instructions in the Operator s Manual Lage Left right side of front axle suspension cylinder 743 500 410 040 DANGER Danger of body parts being crushed Switch the engine off and remove the ignition k...

Page 30: ...incorrect power lift actuation When the rear power lift is actuated via the external pressure switch any persons standing between the vehicle and the implement can be crushed as the implement is raise...

Page 31: ...information Lage Right C pillar cab interior 743 810 090 080 CAUTION Damage caused by incorrect towing Towing in a gear position other than the towing position will damage the gearbox Before towing en...

Page 32: ...speed and rotational direction of the PTO Refer to the Operator s Manual when mounting or connecting implements Lage Roof lining centre right 743 810 090 120 NOTE Recalibration of the tachograph after...

Page 33: ...e tightened Position Left side of engine at the front above the front axle 954 500 410 020 Front lubrication points see maintenance instruc tions Position On the right at the back on inside of mudguar...

Page 34: ...t by appropriately trained maintenance personnel Never open screw connections on the hydraulic system or remove hydraulic lines when the engine is running or when the engine is starting up Release the...

Page 35: ...njuries especially to the eyes The high pressure jet can also cause serious injury to the body and limbs and the hydraulic fluid can penetrate the skin and cause blood poisoning Ensure that work on th...

Page 36: ...ve inward the vehicle body lowers except if it is already in the lowest final position Turn thumb screw on MVFH Y065 suspension raising solenoid valve inward GUID 45D43AE2 30CD 48C4 8129 96CEDFF19A9B...

Page 37: ...l protective equipment when working on the hydraulic system If you are hit by a high pressure jet immediately seek medical advice The entry point may be hardly visible or not visible at all GUID 51497...

Page 38: ...correctly fuel under high pressure may escape in a jet This can cause serious injuries especially to the eyes The high pressure jet can also cause serious injury to the body and limbs and the fuel can...

Page 39: ...rious burns caused by explosive flames and fire When working on the fuel system or refueling fuel vapors can escape An explosive atmosphere results if a mixture forms with the ambient air Fuel vapor i...

Page 40: ...GER Serious chemical burns through contact with AdBlue fluid The AdBlue fluid contains uric acid Contact with AdBlue fluid irritates the mucous membranes particularly those in the eyes nose and throat...

Page 41: ...ensure that there is no one in the cab Switch off the engine before removing and or refitting the PTO shaft and before cleaning maintenance and repair work on PTO devices Wait until the PTO device has...

Page 42: ...rque and preload value can be accurately determined it is essential to know the friction coefficient total Varying surface properties and lubrication conditions give rise to a wide range of friction c...

Page 43: ...5 1471 5 150 1765 8 180 M30 1177 2 120 1422 4 145 1962 200 2354 4 240 Metric fine thread with a friction coefficient of total 0 14 6 9 8 8 10 9 12 9 Size Nm kpm Nm kpm Nm kpm Nm kpm M8x1 22 6 2 3 26 5...

Page 44: ...m 2077 Nm NOTE Detailed information is provided by Service Bulletin 51 2016 or spare parts information no 63 2016 1 3 4 Tightening requirements for threaded plugs Tightening torque in accordance with...

Page 45: ...48x1 5 170 Nm 145 Nm M52x1 5 180 Nm 150 Nm M56x2 190 Nm 160 Nm M64x2 205 Nm 175 Nm 1 3 5 Tightening requirements of banjo bolts Tightening torques in accordance with standard MTN 5183 2 GUID B0BB64D0...

Page 46: ...inal diameter Maximum tightening torque X457 820 300 000 6 mm 0 3 Nm 0 2 Nm X457 820 400 000 8 mm 0 3 Nm 0 2 Nm X457 820 900 000 9 mm 0 3 Nm 0 2 Nm X457 821 102 000 10 mm 0 3 Nm 0 2 Nm X458 622 500 00...

Page 47: ...54 000 000 33 mm 57 mm 5 Nm 0 5 Nm X458 647 500 000 35 mm 50 mm 5 Nm 0 5 Nm X458 648 000 000 40 mm 60 mm 5 Nm 0 5 Nm X458 654 200 000 46 mm 70 mm 5 Nm 0 5 Nm X458 654 400 000 57 mm 79 mm 10 Nm 1 Nm X4...

Page 48: ...ventional diesel fuel has been used in the past the fuel filter must be replaced after fuelling with biodiesel a few times Since biodiesel acts as a solvent any diesel residue may block the fuel filte...

Page 49: ...e oil manufacturer must be observed when disposing of oil A mixture containing more than 20 may result in alterations in viscosity and may lead to problems with the hydraulic valves Maintenance interv...

Page 50: ...ts Unladen weight Standard tires front rear Standard equipment Full tank 10200 kg 540 65 R34 fr 650 65 R42 re 10500 kg 600 65 R34 fr 650 85 R38 re 10700 kg 600 65 R34 fr 700 70 R42 re 10900 kg 600 70...

Page 51: ...This as a preview PDF file from best manuals com Download full PDF manual at best manuals com...

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