Feig Electronic TST FU3E User Manual Download

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STARTUP

preliminary

public (B)

2007-05-29

FU3E_Inbetriebnahme_7_GB.doc

TST FU3E

Important !

You must read the function description before operating,

connecting or starting up the door controller

Summary of Contents for TST FU3E

Page 1: ...STARTUP preliminary public B 2007 05 29 FU3E_Inbetriebnahme_7_GB doc TST FU3E Important You must read the function description before operating connecting or starting up the door controller ...

Page 2: ...tness and completeness of the information in this document In particular FEIG ELECTRONIC GmbH cannot be held liable for following damages due to faulty or incomplete information Since mistakes can never be completely avoided in spite of our best efforts we always welcome feedback The installation recommendations contained in this document presume favorable surrounding conditions FEIG ELECTRONIC Gm...

Page 3: ...ntal encoders 11 5 General Operating Notes for Parameterizing 12 6 Basic Settings 13 6 1 Automatic querying of the basic data 13 6 2 Changing parameters 14 7 Startup 15 7 1 using absolute or incremental encoders 15 7 2 using mechanical limit switches 15 7 3 New request for teaching end positions 16 7 4 Boost Increasing power at slow speeds 16 8 Additional connection possibilities 17 8 1 Photo eye ...

Page 4: ...nction for a certain time depending on the power supply load The processor circuit with 7 segment display EPROM and multiplexers is galvanically directly connected to the mains supply Note this when making any checking measurements for measurements in the processor circuit do not use test equipment with PE reference to the measuring circuit It is not permitted to operate the controller without a c...

Page 5: ...equipped with recovery diodes and appropriate noise suppression means regenerative diodes varistors RC elements Relay K3 Standard brake relay Changeover contact for enabling electromechanical brakes with interposed brake rectifier 230VAC 3A When the E STOP is tripped the brake output immediately becomes active Relays K4 and K5 Fault Door position messages Lamp functions Changeover contact potentia...

Page 6: ...the controller including hazards to the user Min 100mm Min 100mm 50 C 10 C Fig 1 Installing the controller Do not touch any electronic parts especially parts of the processor circuit Electronic components can be damaged or destroyed by electrostatic discharge Before opening the housing cover be sure that no drilling ships on the cover can fall into the housing You have to make sure that the housin...

Page 7: ...nts connected to the controller must have additional isolation with a rated voltage of 230 V as per EN 60335 1 To maintain the EMC Directives only shielded separate motor lines may be used with the shield connected on both ends motor and controller side and no additional connections in the line Maximum cable length 30 m Fast running sectional doors may create very high electrostatic discharge leve...

Page 8: ...iple 3 M W V U PE Break rectifier Shield of motor cable Control cable incl break connection and end switch connection N PE L1 L2 L3 L3 T2 X 4 T1 T3 X 2 P E X 1 L 1 P E P E P E P E P E L3 L 2 L 3 IMPORTANT The wire bridge wich is used as transport lock for the ferrit core must be removed before connecting the motor cable Fig 4 Motor connections MPORTANT To ensure flawless function of the TST FU3E d...

Page 9: ...he Jumper J 600 is placed at the left border of the board J600 8 2K 1 2K 3 1 X20 X14 X13 X19 X807 X806 X802 X18 S i 2 12V S i 1 Si3 Si4 S1a S2a S1b S2b 1 3 2 4 5 7 6 8 9 11 10 12 13 15 14 16 17 19 18 20 21 23 22 24 25 Optional slip door Slack rope switch Fig 5 Connecting the safety edge Various types of safety edges can be connected for example Electrical safety edge with 1 2kΩ or 8 2kΩ terminatin...

Page 10: ... Si2 12V Si1 S1a S2a S1b S2b 1 3 2 4 5 7 6 8 9 11 10 12 13 15 14 16 17 19 18 20 21 23 22 24 25 27 26 28 29 31 30 32 X18 X17 3 2 4 6 Absolute encoder 1 5 4 2 3 6 1 5 12V GND B A Fig 7 Connecting the absolute encoder 4 4 2 Mechanical limit switches Fig 8 Cam switch Limit switch OPEN Limit switch CLOSE Pre limit switch OPEN Pre limit switch CLOSE Pre limit switch edge Emergency limit switch CLOSE Eme...

Page 11: ...oder Reference switch Emergency limit switch CLOSE Emergency limit switch OPEN Crank switch Thermo pill X13 X14 S1a S2a S1b S2b 1 3 2 4 5 7 6 8 9 11 10 12 13 15 14 16 17 19 18 20 21 23 22 24 25 27 26 28 29 31 30 32 X18 X17 U A B GND Fig 12 Connecting incremental encoders IMPORTANT Recheck the electrical connections before starting up the controller Improper connections may damage the device ...

Page 12: ...below Display varies with the selection P Parameter processing with selected parameter 1 Controller in parameterizing mode Displays the desired parameter name P 0 1 0 2 Å STOP short Opening the parameter The current parameter value is displayed 5 3 Up Up button for incrementing parameter value If the currently valid parameter value is changed the decimal points will flash 6 or À Down Down button f...

Page 13: ...5 2 Incremental encoder as limit switch P 205 3 Absolute encoder DES A P 205 4 Absolute encoder TST PB A P 205 5 SSI encoder only with UL Version P 205 6 reserved P 205 7 Absolute encoder DES B P 205 8 Absolute encoder TST PD Reference switch profile P 25F If an incremental encoder is used as a limit switch you must use Parameter P 25F to define a reference switch type and the behavior of the cont...

Page 14: ...matic querying of the basic data can be cancelled by pressing the OPEN key while the controller is being turned ON This takes you directly to the parameterizing level 6 2 Changing parameters Changing the basic data is not necessary if they were previously automatically queried and set To modify the preset parameters proceed as follows Disconnect the mains plug Set the DIP switch to on Connect the ...

Page 15: ...limit switch bands have to set manually if they are not pre set See Expanded Startup for this 7 2 using mechanical limit switches 1 Go to approx 50cm before the closed position by pressing the À CLOSE key IMPORTANT If the door does not move the motor does not have enough power Use Boost increases power at slow speeds to give the motor more power see Section 7 4 IMPORTANT The distance depends great...

Page 16: ... switches but these are not appropriate for the door in question teaching the end positions can be newly requested Here the following parameter must be set P 210 5 New teaching of all end positions 7 4 Boost Increasing power at slow speeds Boost is used to increase the power of the drives in the lower speed range Too much or too little boost can result in improper door operation The adjustment ran...

Page 17: ...18 20 21 23 22 24 25 27 26 28 29 31 30 32 X18 X17 Fig 16 Photo eye connection 8 2 External triggering devices CLOSE OPEN STOP External triggering device X13 X20 X14 Si2 12V Si1 S1a S2a S1b S2b 1 3 2 4 5 7 6 8 9 11 10 12 13 15 14 16 Fig 17 External triggering devices 9 Overview of outputs 29 31 30 32 41 42 43 45 44 46 51 54 53 53 T2 X4 T1 T3 K4 Door is OPEN K5 Door is CLOSE K3 Break ...

Page 18: ...traffic Input 10 Pre limit safety edge Input 6 Pre limit open Input 7 Pre limit close Input 8 Limit switch open Eingang 9 Limit switsch close Input 10 Reference switch Input 8 Channel A Input 9 Channel B Input 10 Incremental encoder Mechanical limit switch Absolut encoder 12V GND B A Absolut encoder Safety edge Induction loop channel 1 Induction loop channel 2 Emergency stop 1 Emergency stop 2 Ope...

Page 19: ...istic curve is automatically calculated based on the rated frequency and nominal voltage ATTENTION 230V drives have 1 7x the rated power when supplied with 400 V The maximum data published by the motor and drive manufacturers must be observed 1 130 0 1 Motor rotational field 0 Right rotating 1 Left rotating 1 P Unit Range Boost Default 140 0 30 Voltage increase of the U f characteristic curve Boos...

Page 20: ...le Default 25F 0 9 0 The lower end position must be positioned at in deadman mode and saved 1 After power up the system automatically synchronizes to a Lower reference switch 2 After power up the system automatically synchronizes to the safety edge 3 After power up the system automatically synchronizes to an Upper reference switch 4 After power up the system automatically synchronizes to an Upper ...

Page 21: ...V 14 14 Temperature in housing in C 15 15 Temperature in housing in F 16 Reserved 17 Reserved 18 Rotation speed of the TST PD shaft only with TST PD 19 Reserved 20 Reserved 21 Number of position requisition without answere 22 Number of wrong received signs in TST PD encoder activates also the output in P 955 0 920 Eb 1 Eb 2 Eb 3 Eb 4 Eb 5 Eb 6 Eb 7 Eb 8 Ebcl Eb Display error memory Faults Open by ...

Page 22: ...lt 973 0 1 Reset service counter Reset 1 Cancel 0 0 980 0 3 Service mode 0 Automatic open and close in hold function 1 Deadman Close manual mode close automatic mode open 2 Deadman manual mode for open and close 3 Emergency deadman open and close all errors and securities are ignored 0 999 0 FFFF Password entry 1 ...

Page 23: ...ittle speed Mechanical limit switch was not left or is defective Absolute or incremental encoder not tightened sufficiently in its mounting Wrong positioning system selected P 205 F 031 Detected rotational direction deviates from expected When using incremental encoders Channel A and B reversed Motor rotation direction reversed compared with calibration setting Too much pancaking when starting bra...

Page 24: ... defective or not connected Termination resistor incorrect or missing Jumper J600 incorrectly set F 364 Safety edge testing failed Safety edge was not activated as expected when requesting a test The time between request for testing and actual testing not in agreement F 365 Redundancy error with interruption One of the processing channels for interruption detection does not react identically with ...

Page 25: ...ntroller operation Clock frequency of final stage too high Parameter P 160 F 440 Overcurrent in intermediate circuit Limit 1 Boost not adjusted Motor incorrectly dimensioned for door Door sticks F 510 Motor intermediate circuit overcurrent Limit 2 Wrong motor data set P100 P103 Non adjusted voltage increase boost set P140 or P145 Motor not properly dimensioned for door Door sticks F 515 Motor prot...

Page 26: ...vating the intermediate stop the intermediate stop is implausible Synchronization not finished or reference switch defective F 720 Synchronization error in position sensing with incremental encoder Intermediate stop position is less than the minimum incremental value 25 Synchronization was not finished The selected reference switch was not reached or is outside its tolerance The incremental encode...

Page 27: ...er limit switch Eo or intermediate limit switch E1 has exceeded the valid limit range Controller not yet initialized Position values during calibration not correct or values are no longer plausible 12 1 Internal system related errors F 9xx These are internal errors which cannot be eliminated by the user If such an error occurs call customer service immediately ...

Page 28: ... requested in deadman travel E i E 1 Calibration of the intermediate position E1 in deadman travel Status messages during synchronization S y E u Synchronization of End position Lower requested Deadman or wait for start condition S y E o Synchronization of End position Upper requested Deadman or wait for start condition S y E 1 Synchronization of intermediate stop position E1 in deadman S y op Aut...

Page 29: ...Er Error memory no error saved Er Error memory if error but no associated message found Prog Programming message while carrying out original parameter or default set General inputs E 000 OPEN key on membrane keypad E 050 STOP key on membrane keypad E 090 CLOSE key on membrane keypad E 101 Input 1 E 102 Input 2 E 103 Input 3 E 104 Input 4 E 105 Input 5 E 106 Input 6 E 107 Input 7 E 108 Input 8 E 10...

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