Federal Signal Corporation Navigator Lightbar Installation, Operation And Service Instructions Download Page 8

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Navigator Lightbar

Installation, Operation, and Service Instructions

Overview of the Lightbar

The Navigator lightbar is a linear, high profile LED lightbar that offers First Responders a unique choice of 

using stationary LED heads and LED rotators in one platform. Designed to fit the needs of multiple agencies, the 

Navigator’s options and overall flexibility can be used on fire apparatus and command/fleet vehicles. 
A Navigator lightbar can be configured to have all stationary LED heads, all rotating heads, or a mix of both 

stationary LED heads with rotating heads. The Navigator lightbar comes in multiple lengths from 10 inches to 

87 inches for a consistent look across an entire fleet of vehicles. Dome color options include red, amber, blue 

and clear while bulkhead options can be black or clear. Mirrors are used with rotating heads to give the effect of 

multiple flashes from a single rotating source.
Along with flashing stationary and rotating heads, the Navigator can be configured with work lights, stop/tail/

turn lights, and steady-burn heads. White Light enable, Flood, Front and Rear Light Cutoff are standard features. 

The Navigator lightbar is designed to flash one of 28 or 30 patterns in each mode of operation. The Navigator 

can also be configured to meet NFPA, SAE, and California Title 13 requirements.
For the Navigator to respond to SignalMaster commands, the rear facing heads must be red/amber, blue amber, 

or amber. SignalMaster functionality is limited to Navigators that are 45, 53, or 60-inches long. Only the amber 

channels perform SignalMaster functions.
The Flood/Scene feature of the Navigator illuminates the area around the vehicle. The Flood/Scene commands/

inputs steady-burn the corresponding white lights and turn off any other LED in the activated lighthead.

Solaris LED Reflector Technology

Federal Signal’s exclusive Solaris LED rotating reflectors (SLR) and QuadraFlare reflectors are engineered 

to significantly increase off-axis warning and maximize the LED light source to eliminate dark spots for true 

360-degree light coverage.

LED Rotating Lights

The LED rotating lights are designed to be individually controlled single color or two-color lights. The lights 

rotate 90 RPM or 120 RPM depending on the Navigator flash pattern. Thepattern of the LED warning lights is 

controlled by the central control board inside the lightbar. The lights are rotated by quiet, smooth, precise, and 

efficient positioning stepper motors that control the Solaris S2 reflectors. The stepper motors have a longer life 

than conventional DC motors. The lights change to white when White Light is enabled, flood forward when 

Flood is enabled and be cut off to the rear. 
Mirrors inside the lightbar give the rotating head the effect of multiple flashes. The default direction of rotation is 

clockwise. Counter-clockwise rotation is selectable by changing a setting on a DIP switch on the rotator PCB.

 

In 

addition, each reflector enables two LEDs to shine upward for the aerial location of the vehicle.

QuadraFlare LED Stationary Lights

The QuadraFlare LED stationary lights are designed to be single-color or two-color discreet, two-tier warning 

lights. The lights are flashed by a central control board inside the lightbar. Lightheads can be configured with large 

6 x 4 heads mounted in the center of the lightbar and smaller 7 x 3and 4 x 3 heads mounted on the ends of the 

lightbar. The central control board controls all flashing of the lightheads.

Control Options

The Navigator is completely wired at the factory and does not require any additional internal wiring. There are 

RED

 

and 

BLACK

 10 AWG power leads which supply power to the lightbar. There are se12 Vdc activated control 

leads that initiate the functions of the lightbar or Convergence Network cable. If the lightbar is configured from the 

factory with stop/tail/turn lights, there is a separate cable for splicing into the vehicle harness.

Summary of Contents for Navigator Lightbar

Page 1: ...Installation Operation and Service Instructions 25500145 Rev C0 0716 Printed in U S A Navigator Lightbar SLR...

Page 2: ......

Page 3: ...Determining the Mounting Location and Wire Routing 14 Wiring the Navigator in the Vehicle 15 Connecting Power to the Lightbar 16 10 inch All Stationary Navigator with a 4 Conductor Control Cable 17 1...

Page 4: ...tions for 20 conductor cable 21 Table 9 Lightbar functions for 10 inch Navigator cable 22 Table 10 Troubleshooting tips 26 Table 11 Dip switch settings for rotator operation 28 Figures Figure 1 Flash...

Page 5: ...ke sure the system works together and meets federal state and local standards or guidelines Electrical Hazards A light system is a high current system In order for the system to function properly a se...

Page 6: ...onmental exposure areas When drilling into a vehicle structure be sure that both sides of the surface are clear of anything that could be damaged Remove all burrs from drilled holes To prevent electri...

Page 7: ...recognize this fact and continue driving cautiously Also situations may occur which obstruct your warning signal when natural and man made objects are between your vehicle and others such as raising...

Page 8: ...D rotating reflectors SLR and QuadraFlare reflectors are engineered to significantly increase off axis warning and maximize the LED light source to eliminate dark spots for true 360 degree light cover...

Page 9: ...draw 7 x 3 warning head 1 5 A maximum per head Steady Burn Operating Temperature 40 degrees F to 176 degrees F 40 degrees C to 80 degrees C Reflector Style Offset compound curve vacuum metalized refl...

Page 10: ...hese steps 1 Place the lightbar on a sturdy flat surface 2 Connect the 10 AWG BLACK wire to the negative battery GND terminal 3 Connect the 10 AWG RED through a 40 A Maxi fuse to the positive battery...

Page 11: ...120 RPM 90 RPM 14 Solid head split head alternating quad flashes 90 RPM 90 RPM 15 Solid head split head quad flashes 120 RPM 90 RPM 16 Solid quad pulse solid all on 120 RPM 90 RPM 17 Bottom top shuff...

Page 12: ...amber 90 RPM 11 Split head alternating quad flashes 75 QFPM 90 RPM 12 Alternating triple solid head flash amber 90 RPM 13 Single flash all solid head flash amber 90 RPM 14 Double flash all solid head...

Page 13: ...able this feature set the switch to ON DIS CON If the Navigator lightbar is controlled by a Convergence Network control head the lightbar can power the control head Turn on this feature by setting the...

Page 14: ...the pairs of pins labeled 90 or 120 White light flood When 12 Vdc is applied to the GRAY flood wire in the lightbar the rotator stops and the reflector faces either forward or rearward with the LEDs...

Page 15: ...run full wire lengths DO NOT splice the wires Do not coil excess wire Leave a drain loop for servicing the lightbar After drilling holes for wires deburr them smooth sharp edges and insert grommets t...

Page 16: ...s page 18 page 18 page 18 page 18 Connecting Power to the Lightbar BATTERY EXPLOSION To avoid a battery explosion always disconnect the negative cable first and reconnect it last Avoid causing a spark...

Page 17: ...CONDUCTOR CABLE FROM LIGHTBAR INSTALLER SUPPLIED SUPPLIED WITH LIGHTBAR FUSE RATINGS ARE BASED ON A STANDARD OPTION INSTALLATION IF MULTIPLES OF ANY OPTION ARE INSTALLED ADJUST THE FUSE SIZE AS REQUIR...

Page 18: ...alley light PASSENGER SIDE ALLEY Applying 12 Vdc to the ORANGE lead powers the passenger side alley light Navigator with Power Ground and 10 Conductor Control Cable A Navigator with full function con...

Page 19: ...llow White Light Enable When calling for the right of way a vehicle responding to an emergency is permitted to have white light Applying 12 Vdc activates the white flashing LED heads and may turn the...

Page 20: ...n good vehicle ground Figure 6 Lightbar functions for 10 conductor cable 1A TAKEDOWNS WHT BLK DIM LOW POWER REAR FLOOD WORKLIGHTS CRUISE PATTERN SELECT WARN 1 SIGNALMASTER LEFT SIGNALMASTER RIGHT SIGN...

Page 21: ...Applying 12 Vdc activates the Center SignalMaster pattern The option is only available if the lightbar is ordered with a SignalMaster configured at the factory Center has priority over Left and Right...

Page 22: ...e 12 Vdc WHITE lead If the Navigator is ordered with a work light in one of the positions applying 12 Vdc to the GREEN wire turns on the work light Control Heads The lightbar can have the following fe...

Page 23: ...and systems along with proficiency in the installation and use of safety warning equipment LIGHT HAZARD To be an effective warning device an emergency warning system produces bright light that can be...

Page 24: ...warm water and a soft cloth to gently clean the plastic surfaces To avoid damaging the domes do not use heavy pressure or caustic abrasive or petroleum based cleaners 3 Rinse and dry the plastic surfa...

Page 25: ...nd Bulkheads To install a dome 1 Insure that a bulkhead is in place on the aluminum extrusion to accept the edge of the dome 2 Slide the domes and bulkheads onto the aluminum extrusion Ensure that the...

Page 26: ...is fully charged Check that the lightbar s red power line BAT and black ground power line GND are properly connected to a good fully charged 12 volt battery Check the red power line BAT and the black...

Page 27: ...W1 DIP switch for rotator operation U2 R2 J2 R28 R31 L5 L10 R8 L2 R7 R10 U6 R13 R4 C1 J1 C10 C11 R29 R12 R18 R32 L3 L7 D1 12 23 1 U3 34 C13 C19 C6 C5 C20 C14 C8 C17 R14 R27 C23 U4 L8 C25 C22 R9 L11 C2...

Page 28: ...he dome s Replacing a QuadraFlare Stationary Light The lighthead assembly which includes a PCB insulator reflector and mounting bracket is removable as one piece DAMAGE TO THE WARNING LIGHTS When inst...

Page 29: ...racket Assembly Blue 806501335 B SM 6 x 4 LED Head Bracket Assembly White Blue 806501335 BW SM 6 x 4 LED Head Bracket Assembly Green 806501335 G SM 6 x 4 LED Head Bracket Assembly Red 806501335 R SM 6...

Page 30: ...racket Assembly Amber 806501313 A Head Bracket Assembly Red Green 806501313 RG Head Bracket Assembly Amber Blue 806501313 AB Head Bracket Assembly White Amber 806501313 AW Head Bracket Assembly Blue 8...

Page 31: ...ler 8 LED Head 2 Rotator 20000161 Lightbar Controller 18 LED Head 4 Rotator 20000102 Lightbar Controller 7 Rotator 20000160 Lightbar Controller 4 LED Head 20000205 Lightbar Controller 18 LED Head 3 Ro...

Page 32: ...n be obtained from your local distributor or Federal Signal Please provide a brief explanation of the service requested or the nature of the malfunction For replacement parts contact your local dealer...

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