Federal Signal Corporation Navigator Lightbar Installation, Operation And Service Instructions Download Page 11

11

Navigator Lightbar

Installation, Operation, and Service Instructions

Figure 1

  Flash pattern pushbutton on control board discrete-wired 

Navigator

Pattern selection button

Power leads connector

Table 3

  Navigator flash patterns: 10-conductor discrete-wired cable 

No. Description

Rotators  

Channel A*

Rotators 

Channel B*

1

1

Solid-head alternating quad flashes

90 RPM

90 RPM

2

2

Split-head shuffle/triple flash

90 RPM

90 RPM

3

Rotate heads clockwise around

90 RPM

90 RPM

4 Top-bottom alternate flash

120 RPM

90 RPM

5 Criss-cross shuffle followed by a solid flash – 53 cycles per minute

120 RPM

90 RPM

6 Split alternate single flash – 120 FPM

120 RPM

90 RPM

7

Split alternate single flash – variable rate

120 RPM

90 RPM

8

Solid heads alternating 120 FPM

120 RPM

90 RPM

9

Split alternate single flash 75 FPM

90 RPM

90 RPM

10

FedPulse 75 – Solid Heads – Alternating 75 QFPM

90 RPM

90 RPM

11

Split head alternating quad flashes – 75 QFPM

120 RPM

90 RPM

12 Solid-head 120 triple FPM

120 RPM

120 RPM

13

Split-head 120 triple FPM

120 RPM

90 RPM

14 Solid head/split head alternating quad flashes

90 RPM

90 RPM

15 Solid head/split head quad flashes

120 RPM

90 RPM

16 Solid quad pulse/solid all on

120 RPM

90 RPM

17

Bottom top shuffle-solid pulse

120 RPM

90 RPM

18

FedPulse 75 followed by 120 triple flash

90 RPM

90 RPM

19

Bottom top shuffle – 75 single FPM

90 RPM

90 RPM

20 Split head shuffle – 75 single FPM

90 RPM

90 RPM

21 Bottom top shuffle – criss-cross shuffle – 75 patterns per minute

90 RPM

90 RPM

22 Top/bottom alternate single flash – variable rate

120 RPM

90 RPM

23 Split alternate – top/bottom alternate single flash

120 RPM

90 RPM

24 FedPulse 75 – split heads –alternating – 75 QFM

90 RPM

90 RPM

25 Split head shuffle/triple flash/alternating shuffle

90 RPM

90 RPM

26 Triple solid head flashes/alternating flash

90 RPM

90 RPM

27 Triple solid head flashes/alternating triple flash

90 RPM

90 RPM

28 Fast bottom top shuffle – criss-cross shuffle

90 RPM

120 RPM

29 FedPulse 75  – solid heads – split heads

90 RPM

90 RPM

30

Random pattern

- -

- -

*

Channel A rotors are located 

in the outer positions of the 

lightbar. Channel B rotators are 

located in the inner positions.

1

Denotes default flash pattern 

for Mode 1.

2

Denotes default flash pattern 

for Mode 2.

Summary of Contents for Navigator Lightbar

Page 1: ...Installation Operation and Service Instructions 25500145 Rev C0 0716 Printed in U S A Navigator Lightbar SLR...

Page 2: ......

Page 3: ...Determining the Mounting Location and Wire Routing 14 Wiring the Navigator in the Vehicle 15 Connecting Power to the Lightbar 16 10 inch All Stationary Navigator with a 4 Conductor Control Cable 17 1...

Page 4: ...tions for 20 conductor cable 21 Table 9 Lightbar functions for 10 inch Navigator cable 22 Table 10 Troubleshooting tips 26 Table 11 Dip switch settings for rotator operation 28 Figures Figure 1 Flash...

Page 5: ...ke sure the system works together and meets federal state and local standards or guidelines Electrical Hazards A light system is a high current system In order for the system to function properly a se...

Page 6: ...onmental exposure areas When drilling into a vehicle structure be sure that both sides of the surface are clear of anything that could be damaged Remove all burrs from drilled holes To prevent electri...

Page 7: ...recognize this fact and continue driving cautiously Also situations may occur which obstruct your warning signal when natural and man made objects are between your vehicle and others such as raising...

Page 8: ...D rotating reflectors SLR and QuadraFlare reflectors are engineered to significantly increase off axis warning and maximize the LED light source to eliminate dark spots for true 360 degree light cover...

Page 9: ...draw 7 x 3 warning head 1 5 A maximum per head Steady Burn Operating Temperature 40 degrees F to 176 degrees F 40 degrees C to 80 degrees C Reflector Style Offset compound curve vacuum metalized refl...

Page 10: ...hese steps 1 Place the lightbar on a sturdy flat surface 2 Connect the 10 AWG BLACK wire to the negative battery GND terminal 3 Connect the 10 AWG RED through a 40 A Maxi fuse to the positive battery...

Page 11: ...120 RPM 90 RPM 14 Solid head split head alternating quad flashes 90 RPM 90 RPM 15 Solid head split head quad flashes 120 RPM 90 RPM 16 Solid quad pulse solid all on 120 RPM 90 RPM 17 Bottom top shuff...

Page 12: ...amber 90 RPM 11 Split head alternating quad flashes 75 QFPM 90 RPM 12 Alternating triple solid head flash amber 90 RPM 13 Single flash all solid head flash amber 90 RPM 14 Double flash all solid head...

Page 13: ...able this feature set the switch to ON DIS CON If the Navigator lightbar is controlled by a Convergence Network control head the lightbar can power the control head Turn on this feature by setting the...

Page 14: ...the pairs of pins labeled 90 or 120 White light flood When 12 Vdc is applied to the GRAY flood wire in the lightbar the rotator stops and the reflector faces either forward or rearward with the LEDs...

Page 15: ...run full wire lengths DO NOT splice the wires Do not coil excess wire Leave a drain loop for servicing the lightbar After drilling holes for wires deburr them smooth sharp edges and insert grommets t...

Page 16: ...s page 18 page 18 page 18 page 18 Connecting Power to the Lightbar BATTERY EXPLOSION To avoid a battery explosion always disconnect the negative cable first and reconnect it last Avoid causing a spark...

Page 17: ...CONDUCTOR CABLE FROM LIGHTBAR INSTALLER SUPPLIED SUPPLIED WITH LIGHTBAR FUSE RATINGS ARE BASED ON A STANDARD OPTION INSTALLATION IF MULTIPLES OF ANY OPTION ARE INSTALLED ADJUST THE FUSE SIZE AS REQUIR...

Page 18: ...alley light PASSENGER SIDE ALLEY Applying 12 Vdc to the ORANGE lead powers the passenger side alley light Navigator with Power Ground and 10 Conductor Control Cable A Navigator with full function con...

Page 19: ...llow White Light Enable When calling for the right of way a vehicle responding to an emergency is permitted to have white light Applying 12 Vdc activates the white flashing LED heads and may turn the...

Page 20: ...n good vehicle ground Figure 6 Lightbar functions for 10 conductor cable 1A TAKEDOWNS WHT BLK DIM LOW POWER REAR FLOOD WORKLIGHTS CRUISE PATTERN SELECT WARN 1 SIGNALMASTER LEFT SIGNALMASTER RIGHT SIGN...

Page 21: ...Applying 12 Vdc activates the Center SignalMaster pattern The option is only available if the lightbar is ordered with a SignalMaster configured at the factory Center has priority over Left and Right...

Page 22: ...e 12 Vdc WHITE lead If the Navigator is ordered with a work light in one of the positions applying 12 Vdc to the GREEN wire turns on the work light Control Heads The lightbar can have the following fe...

Page 23: ...and systems along with proficiency in the installation and use of safety warning equipment LIGHT HAZARD To be an effective warning device an emergency warning system produces bright light that can be...

Page 24: ...warm water and a soft cloth to gently clean the plastic surfaces To avoid damaging the domes do not use heavy pressure or caustic abrasive or petroleum based cleaners 3 Rinse and dry the plastic surfa...

Page 25: ...nd Bulkheads To install a dome 1 Insure that a bulkhead is in place on the aluminum extrusion to accept the edge of the dome 2 Slide the domes and bulkheads onto the aluminum extrusion Ensure that the...

Page 26: ...is fully charged Check that the lightbar s red power line BAT and black ground power line GND are properly connected to a good fully charged 12 volt battery Check the red power line BAT and the black...

Page 27: ...W1 DIP switch for rotator operation U2 R2 J2 R28 R31 L5 L10 R8 L2 R7 R10 U6 R13 R4 C1 J1 C10 C11 R29 R12 R18 R32 L3 L7 D1 12 23 1 U3 34 C13 C19 C6 C5 C20 C14 C8 C17 R14 R27 C23 U4 L8 C25 C22 R9 L11 C2...

Page 28: ...he dome s Replacing a QuadraFlare Stationary Light The lighthead assembly which includes a PCB insulator reflector and mounting bracket is removable as one piece DAMAGE TO THE WARNING LIGHTS When inst...

Page 29: ...racket Assembly Blue 806501335 B SM 6 x 4 LED Head Bracket Assembly White Blue 806501335 BW SM 6 x 4 LED Head Bracket Assembly Green 806501335 G SM 6 x 4 LED Head Bracket Assembly Red 806501335 R SM 6...

Page 30: ...racket Assembly Amber 806501313 A Head Bracket Assembly Red Green 806501313 RG Head Bracket Assembly Amber Blue 806501313 AB Head Bracket Assembly White Amber 806501313 AW Head Bracket Assembly Blue 8...

Page 31: ...ler 8 LED Head 2 Rotator 20000161 Lightbar Controller 18 LED Head 4 Rotator 20000102 Lightbar Controller 7 Rotator 20000160 Lightbar Controller 4 LED Head 20000205 Lightbar Controller 18 LED Head 3 Ro...

Page 32: ...n be obtained from your local distributor or Federal Signal Please provide a brief explanation of the service requested or the nature of the malfunction For replacement parts contact your local dealer...

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