Fayat Group DYNAPAC DRP70D Operating Instruction Download

Page: 86 / 112

8.9.6 Changing the oil in the exciter housing

NOTICE!
Components may get damaged!

–

Use only oil of the permitted specification

Chapter 8.4 „List of fuels and lubri-

cants“ on page 71

–

Do not use low-ash engine oils for the exciter

shaft housing.

Protective equipment:

Working clothes

Safety shoes

Protective gloves

Park the machine on level ground.

Park the machine safely

Chapter 6.4 „Parking the machine

in secured condition“ on page 57

Clean the area around the bleeding screw (1) and filling/drain

plug (2).

Tilt the machine slightly towards the oil drain side and secure

it properly.

Unscrew the bleeding screw.

Unscrew the filling/drain plug and collect any oil running out.

Tilt the machine to the opposite side and secure it properly.

Fill in new oil.

B-692-0196

Fig. 84

B-692-0198

Fig. 85

Maintenance – Annually / every 250 operating hours

DRP70D

Summary of Contents for DYNAPAC DRP70D

Page 1: ...Operating Instruction Original Operating Instructions DRP70D Reversible plate S N 101 924 62 1001 DL8 203 86 EN 07 2018...

Page 2: ...2...

Page 3: ...4 Handling fuels and lubricants 23 3 4 1 Preliminary remarks 23 3 4 2 Safety regulations and environmental protection regulations for handling diesel fuel 24 3 4 3 Safety regulations and environmental...

Page 4: ...hecking the rubber buffers 50 6 Operation 51 6 1 Folding down the steering rod 52 6 2 Starting the engine 53 6 3 Operation 55 6 4 Parking the machine in secured condition 57 7 Loading transporting the...

Page 5: ...9 8 Lubricating the machine 90 8 10 Every 2 years every 500 operating hours 91 8 10 1 Changing the hydraulic oil 91 8 11 As required 93 8 11 1 Cleaning the machine 93 8 11 2 Cleaning the cooling fins...

Page 6: ...Table of contents DRP70D 6...

Page 7: ...1 Introduction Introduction DRP70D 7...

Page 8: ...maintenance and repair measures to maintain the functional safety of your machine A description of all necessary maintenance work maintenance intervals as well as information on fuels and lubricants...

Page 9: ...constitute an extension of the warranty and liability conditions specified in the general sales and delivery conditions of Dynapac GmbH We wish you successful work with your Dynapac machine Introduct...

Page 10: ...Engine type 1 Engine number 2 Made by Designation Type Nominal Power Operating Mass Year of Construction Serial No Made in Germany Ammerl nder Str 93 D 26203 Wardenburg 1 2 B 924 0001 Fig 1 Machine ty...

Page 11: ...2 Technical data Technical data DRP70D 11...

Page 12: ...0 25 6 800 31 5 950 37 4 Dimensions in millimetres Dimensions in inch Weights Operating weight CECE W 677 1493 kg lbs Operating weight CECE W1 700 1544 kg lbs Operating weight CECE W2 716 1579 kg lbs...

Page 13: ...orce 100 22481 kN lbf Amplitude 2 70 0 11 mm in Filling capacities Fuel diesel 10 0 2 6 l gal us 2 1 Noise and vibration data The following noise and vibration data were determined in accord ance with...

Page 14: ...N 500 2 1 2 Vibration data Vector total of the weighted effective acceleration in three orthog onal directions Total vibration value ahv 2 5 m s2 on crushed rock determined acc to ISO 5349 and EN 500...

Page 15: ...3 Concerning your safety Concerning your safety DRP70D 15...

Page 16: ...n generally accepted safety and road traffic regulations n country state specific safety regulations It is the duty of the operator to be acquainted with the safety regu lations and to apply these ac...

Page 17: ...ctices for safe and environment friendly disposal of fuels and lubricants as well as replacement parts 3 1 3 Personal protective equipment Depending on the work to be carried out personal protective e...

Page 18: ...se This machine must only be used for n Compaction of all types of soils n Repair work on all types of soil n Paving of walkways n Work in trenches n Underfilling and compaction of hard shoulders Inte...

Page 19: ...to stand on the machine while working Lifting tackle must be removed before starting work Starting and operating the machine in explosive environments and in underground mining is prohibited The lifti...

Page 20: ...regular safety inspections 3 2 2 Expert qualified person An expert qualified person is a person who based on his her pro fessional education and experience has profound knowledge in the field of const...

Page 21: ...perate the machine Persons under the influence of alcohol medication or drugs are not allowed to operate service or repair the machine Maintenance and repair work requires specific knowledge and must...

Page 22: ...be informed about the dangers that arise from the operation of the machine 3 3 2 Regular safety inspections Have the machine inspected by an expert qualified person as required for the conditions the...

Page 23: ...name of substance n possible dangers n composition information on constituents n first aid measures n fire fighting measures n measures in case of accidental release n handling and storage n limitatio...

Page 24: ...fuel Wear your personal protective equipment pro tective gloves protective clothing Do not inhale any fuel fumes Avoid contact CAUTION Danger of slipping on spilled diesel fuel Immediately bind spill...

Page 25: ...aused by contact with oil Wear your personal protective equipment pro tective gloves protective clothing Do not inhale any oil vapours Avoid contact CAUTION Danger of slipping on spilled oil Immediate...

Page 26: ...ntact with hot components Smoking and open fire is prohibited Wear your personal protective equipment pro tective gloves protective clothing CAUTION Health hazard caused by contact with hydraulic oil...

Page 27: ...for medical advice in case of cau terization WARNING Danger of injury caused by exploding gas mix ture Remove the plugs before starting to recharge the battery Ensure adequate ventilation Smoking and...

Page 28: ...act CAUTION Danger of slipping on lubrication grease Collect and remove excess lubrication grease immediately ENVIRONMENT Lubrication grease is an environmentally haz ardous substance Always keep lubr...

Page 29: ...ne components Secure the machine on the transport vehicle against rolling slip ping and turning over Loads must only be attached and hoisted by an expert capable person Use only lifting gear and lifti...

Page 30: ...ed visual inspections and func tion tests If the following tests reveal damages or other faults the machine must not be operated until these deficiencies have been corrected Do not operate the machine...

Page 31: ...reversing steer the machine from the side using the steering handle Watch out for unusual noises and development of smoke Perform trouble shooting and have the fault corrected Always keep a safe dista...

Page 32: ...he static charging than diesel fuel with a higher sulphur content Apply measures against electrostatic charging Do not spill any fuel Catch running out fuel do not let it seep into the ground Wipe off...

Page 33: ...ilters and other oil contaminated materials in a sepa rate specially marked container and dispose of environmentally 3 9 3 Maintenance work on electric components and battery Before starting to work o...

Page 34: ...3 9 5 After maintenance work Reassemble all guards and protections Concerning your safety Maintenance work DRP70D 34...

Page 35: ...been repaired When replacing safety relevant components only original spare parts must be used Repairs must only be performed by an expert qualified person When performing welding work on the machine...

Page 36: ...avant la mise en service anterior a la puesta en servicio weekly w chentlich hebdomadairement cada semana twice annual halbj hrlich tous les 6 mois cada 6 meses annual 250 h j hrlich 250 h annuelleme...

Page 37: ...sticker Follow operating instructions Information sticker Lashing point Information sticker Lifting point Operation sticker Travel lever Fig 10 Fig 11 Fig 12 Fig 13 Concerning your safety Signage DRP...

Page 38: ...aking into operation vor Inbetriebnahme avant la mise en service anterior a la puesta en servicio weekly w chentlich hebdomadairement cada semana twice annual halbj hrlich tous les 6 mois cada 6 meses...

Page 39: ...plate example Made by Designation Type Nominal Power Operating Mass Year of Construction Serial No Made in Germany Ammerl nder Str 93 D 26203 Wardenburg B 924 0002 Fig 18 Concerning your safety Signa...

Page 40: ...Concerning your safety Signage DRP70D 40...

Page 41: ...4 Indicators and control elements Indicators and control elements DRP70D 41...

Page 42: ...Ignition key can be removed Position I II Ignition on The warning buzzer sounds Position III Turn further against spring pressure the engine starts Turn the ignition key back to position I when the e...

Page 43: ...ering rod height adjustment turn clockwise lift the steering rod turn anticlockwise lower the steering rod 4 1 6 Locking pawl lever B 692 0217 Fig 22 B 692 0218 Fig 23 B 692 0219 Fig 24 Indicators and...

Page 44: ...rank handle optional equipment and mainte nance NOTICE Danger of engine damage Opening the decompression lever while the engine is running leads to engine damage Never use the decompression lever for...

Page 45: ...5 Checks prior to start up Checks prior to start up DRP70D 45...

Page 46: ...protec tion regulations must be followed when han dling fuels and lubricants Chapter 3 4 Han dling fuels and lubricants on page 23 WARNING Danger of injury caused by rotating parts Before starting wo...

Page 47: ...ck fuel tank and lines for condition and leaks 2 Check bolted connections for tight fit 3 Check machine for contamination and damage 4 Check the hydraulic oil cooler for dirt Checks prior to start up...

Page 48: ...dipstick 2 Pull the dipstick out wipe it off with a lint free clean cloth and reinsert it to the end stop 3 Pull the dipstick out again The oil level must be between the MIN and MAX marks 4 NOTICE Da...

Page 49: ...pment n Working clothes n Safety shoes n Protective gloves 1 Clean the area around the filling port 2 Remove the cap and check the filling level visually 3 If necessary fill in fuel through a funnel w...

Page 50: ...machine safely Chapter 6 4 Parking the machine in secured condition on page 57 2 Allow the engine to cool down 3 Check all rubber buffers for tight fit cracks and tear offs 4 Replace damaged rubber bu...

Page 51: ...6 Operation Operation DRP70D 51...

Page 52: ...1 Pull the locking pawl lever 2 and fold down the steering rod The steering rod can swing freely 2 Adjust the steering rod with the height adjustment 1 to the required height Fig 34 Operation Folding...

Page 53: ...osed or partly closed rooms or ensure adequate ventilation when working in trenches WARNING Loss of hearing caused by too high noise bur dens Wear your personal protective equipment ear protection Pro...

Page 54: ...interrupted or max 3 times for 10 seconds Then allow the starter to cool down to ambient temperature If the engine has not started after these attempts determine the cause Turn the ignition key throug...

Page 55: ...to a running machine Always keep an eye on a running machine Protective equipment n Working clothes n Hearing protection n Safety shoes 1 Make sure that no persons are in the danger zone 2 NOTICE The...

Page 56: ...ottle lever to MIN position idle speed Vibration is switched off 7 For short work interruptions you should always park the machine in secured condition Chapter 6 4 Parking the machine in secured condi...

Page 57: ...down 4 NOTICE Danger of engine damage Do not shut down the engine all of a sudden from full load speed but let it idle for about two minutes Set the throttle lever to position STOP The engine is shut...

Page 58: ...Operation Parking the machine in secured condition DRP70D 58...

Page 59: ...7 Loading transporting the machine Loading transporting the machine DRP70D 59...

Page 60: ...ng the machine avoid uncontrolled movements of the load If necessary hold the load with guide ropes Protective equipment n Working clothes n Protective gloves 1 Park the machine in secured condition C...

Page 61: ...nly in the prescribed direction of load application Lifting tackle must not be damaged by machine components Protective equipment n Working clothes n Protective gloves 1 Pull at least two suitable las...

Page 62: ...Loading transporting the machine Lashing the machine to the transport vehicle DRP70D 62...

Page 63: ...8 Maintenance Maintenance DRP70D 63...

Page 64: ...personal protective equipment Do not touch hot components Park the machine on horizontal level firm ground Perform maintenance work only with the engine shut down Make sure that the engine cannot be...

Page 65: ...eir operating condition 8 2 1 Opening closing the protection hood 8 2 1 1 Opening the protection hood Protective equipment n Working clothes n Protective gloves 1 Remove the rear screws 2 on both side...

Page 66: ...ides and tighten them 8 2 2 Bleeding the fuel system The fuel shut off valve automatically interrupts the engine s fuel supply if the oil pressure is too low This makes it necessary to bleed the fuel...

Page 67: ...if necessary The fuel tank must be full when bleeding 3 Check the fuel level top up if necessary 4 Press the ventilation lever for approx 15 seconds against the spring The engine is ready for starting...

Page 68: ...adversely affects the properties of the engine oil especially at low ambient temperatures Optimal operating conditions can be achieved by using the oil vis cosity chart as reference 8 3 1 3 Oil change...

Page 69: ...s in refuelling systems and fuel lines are not permitted Copper containing materials copper lines brass items should be avoided because they can cause catalytic reactions in the fuel with subsequent d...

Page 70: ...The viscosity index must be at least 150 observe information of manufacturer Maintenance Fuels and lubricants DRP70D 70...

Page 71: ...0 SAE 30 SAE 10W Fuel Diesel Winter diesel fuel 10 0 l 2 6 gal us Specification Chapter 8 3 2 Fuel on page 68 Exciter shaft housing SAE 10W 40 Specification Chapter 8 3 3 Oil for exciter shaft housing...

Page 72: ...oil and oil filter element 82 8 9 4 Replacing the fuel filter 84 8 9 5 Replacing the air filter 85 8 9 6 Changing the oil in the exciter housing 86 8 9 7 Checking the hydraulic oil level 88 8 9 8 Lub...

Page 73: ...ance adjust if necessary Chapter 8 9 2 Checking adjusting the valve clearance on page 80 3 Check engine and machine for leaks 4 Retighten the fastening screws on air filter exhaust and other attachmen...

Page 74: ...orch Do not continue to use a damaged air filter ele ment If in doubt use a new air filter Protective equipment n Working clothes n Safety shoes n Protective gloves n Safety goggles 1 Park the machine...

Page 75: ...9 Replace the air filter if it is damaged 10 Slide the air filter 2 carefully into the filter housing 11 Check the sealing face 3 on the cover 12 NOTICE Danger of engine damage Ensure correct fit of...

Page 76: ...rain plug 3 Loosen the drain plug and collect escaping fluid 4 Drain the fuel off until there is no water left If the fuel tank has been completely emptied bleed the fuel system before starting Chapte...

Page 77: ...gloves n Safety goggles 1 Park the machine safely Chapter 6 4 Parking the machine in secured condition on page 57 2 Remove the bracket 1 of the battery 3 Remove the battery 2 and the vibration damping...

Page 78: ...pter 6 4 Parking the machine in secured condition on page 57 2 Allow the engine to cool down 3 Unscrew the V belt guard 1 4 Unscrew the guard 1 5 Unscrew the V belt pulley 1 6 Replace the V belt 3 7 I...

Page 79: ...ard 1 tightening torque 15 Nm 11 ft lbf 11 Fasten the V belt guard 1 8 9 1 1 Checking the frequency of the base plate Keep feet and hands clear of the vibrating base plate CAUTION Danger of injury cau...

Page 80: ...red condition on page 57 6 If frequency incorrect n Check the engine speed n Check the V belt n If necessary contact our customer service 8 9 2 Checking adjusting the valve clearance NOTICE Danger of...

Page 81: ...m 0 012 in 1 Crank the engine until the exhaust valve EX is fully open 2 Check the valve clearance on the intake valve IN with a feeler gauge 1 adjust if necessary 3 Crank the engine further until the...

Page 82: ...y 2 After a short test run check the valve cover for leaks 8 9 3 Changing engine oil and oil filter element NOTICE Danger of engine damage Change the oil only with the engine at oper ating temperature...

Page 83: ...uching hot components 4 Unscrew the drain plug and collect any oil running out 5 Clean the drain plug and screw it in tightening torque 20 Nm 15 ft lbf 6 Clean the area around the cover 7 Unscrew the...

Page 84: ...clothes n Protective gloves 1 Park the machine in secured condition Chapter 6 4 Parking the machine in secured condition on page 57 2 Use a suitable vessel to collect running out fuel 3 Drain the fuel...

Page 85: ...secured condition Chapter 6 4 Parking the machine in secured condition on page 57 2 Allow the engine to cool down 3 Remove the cap 1 4 Pull out the air filter 5 Clean the cover 6 NOTICE Danger of engi...

Page 86: ...ne on level ground 2 Park the machine safely Chapter 6 4 Parking the machine in secured condition on page 57 3 Clean the area around the bleeding screw 1 and filling drain plug 2 4 Tilt the machine sl...

Page 87: ...ng drain bore 10 Clean the bleed screw 1 and filling drain plug 2 and screw them in with a low strength sealing agent e g spare parts number DL 009 700 16 11 Dispose of oil in line with environmental...

Page 88: ...e filler screw is horizontal 3 Unscrew the filler screw 4 Press the handle forward against the stop and secure it using suitable means 5 The oil level must reach the mark on the steering rod head if n...

Page 89: ...crew to collect leaking oil 8 Slacken the bleeding screw 9 Wait until all air has escaped and then tighten the bleeding screw 10 Fill in hydraulic oil up to the mark on the steering rod head 11 Screw...

Page 90: ...3 NOTICE Inadequate lubrication will cause damage to components Use only grease of the permitted specifi cation Spare parts number of lubrication grease DL 009 960 17 Grease the mechanical parts betw...

Page 91: ...secured condition on page 57 2 Adjust the steering rod with height adjustment so that the area with the filler screw is horizontal 3 Unscrew the filler screw 4 Press the handle forward against the st...

Page 92: ...n below the filler opening 8 Slacken the bleeding screw 9 Wait until all air has escaped and then tighten the bleeding screw 10 Fill in hydraulic oil up to the mark on the steering rod head 11 Screw i...

Page 93: ...ing fins and the cooling air intake openings How dirty the cooling fins and cooling air intake openings are depends very much on the daily operating conditions clean daily if necessary Protective equi...

Page 94: ...5 In case of damp or oily contamination you should consult our customer service department Maintenance As required DRP70D 94...

Page 95: ...to cool down 3 Unscrew the V belt guard 1 1 Check condition and tension of V belt Compression measurement 15 20 mm 0 6 0 8 in 2 Tension the V belt if the compression measurement is exceeded 3 Replace...

Page 96: ...ing NOTICE Components may get damaged Use only oil of the permitted specification Chapter 8 4 List of fuels and lubri cants on page 71 Do not use low ash engine oils for the exciter shaft housing Prot...

Page 97: ...fuel to prevent the formation of condensation water in the tank 4 Change engine oil and oil filter if the oil change had been car ried out more than 300 operating hours ago 5 Change the fuel filter 6...

Page 98: ...or one hour after the last discharge 4 Switch off the charging current before removing the charging clamps 5 After each charging process allow the battery to rest for one hour before taking it into s...

Page 99: ...9 Troubleshooting Troubleshooting DRP70D 99...

Page 100: ...e Whenever a fault occurs you should therefore thoroughly read these instructions on correct operation and maintenance If you cannot locate the cause of a fault or rectify it yourself by fol lowing th...

Page 101: ...oisoning by exhaust gases Do not inhale exhaust gases Avoid operation in closed or partly closed rooms or ensure adequate ventilation when working in trenches WARNING Loss of hearing caused by too hig...

Page 102: ...ery voltage is at least 9 V 4 Pull the decompression lever in direction of arrow to the end stop The decompression lever clicks noticeably into place 5 Open the cover 6 Remove the crank handle from th...

Page 103: ...ever closes and engages after five revolutions the highest speed must be reached 11 As soon as the engine starts pull out the crank handle 12 If the engine does not start during the first attempt repe...

Page 104: ...ole of the external battery to the plus pole of the starter battery using the first jump lead 4 Next connect the second jump lead to the minus pole of the energizing external battery and then to the m...

Page 105: ...ment WARNING Danger of injury by fire in the machine Do not use fuses with higher ampere ratings and do not bridge fuses Pos Amperage Designation 1 25 A Main fuse 1 Fig 120 Troubleshooting Fuse assign...

Page 106: ...onnel Engine does not start or starts poorly at low temperatures Fuel filter clogged by paraffin separation Change the fuel filter use winter fuel Engine oil with wrong SAE viscosity class Changing th...

Page 107: ...alve Too much oil in exciter housing Drain the oil from the exciter housing Engine looses power and speed black exhaust smoke Air filter dirty Clean the air filter replace if necessary Incorrect valve...

Page 108: ...r shaft housing Protective equipment n Protective gloves 1 Park the machine in secured condition Chapter 6 4 Parking the machine in secured condition on page 57 2 Press the handle forward against the...

Page 109: ...10 Disposal Disposal DRP70D 109...

Page 110: ...fety regulations and environmental protec tion regulations must be followed when han dling fuels and lubricants Chapter 3 4 Han dling fuels and lubricants on page 23 Protective equipment n Working clo...

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