Fascut 19547 Instruction Manual Download Page 1

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FASCUT

Model FRH-850 Bender

with cutter head option

serial # 19547 and up

INSTRUCTION MANUAL

Built in the U.S.A.

FASCUT

Industries, 7248 Inama Rd., Sauk City, WI 53583

Phone:

(608) 643-6678

Fax:

(608) 643-2682

Email:

[email protected]

www.fascut.com

Summary of Contents for 19547

Page 1: ... 850 Bender with cutter head option serial 19547 and up INSTRUCTION MANUAL Built in the U S A FASCUT Industries 7248 Inama Rd Sauk City WI 53583 Phone 608 643 6678 Fax 608 643 2682 Email info fascut com www fascut com ...

Page 2: ...r updates DO NOT turn machine on before removing the shipping plug on the top of the oil reservoir and replacing it with the supplied breather cap To gain access remove the six screws that hold on the back panel This is where you will find the Foot Pedal control as well ALWAYS wear safety glasses when operating and KEEP fingers away from cutting blades and bending rollers or serious personal injur...

Page 3: ... to a 220 240 volt 50 60 cycle 1 phase power source Unit will draw approximately 8 amps Make certain wiring is sized properly Excessive voltage drop at the unit will cause the motor to burn out 1 GENERATOR MUST BE 5000 WATTS OR LARGER Disable idle down feature so generator engine is running at operating speed before turning on machine 2 TURN ON using the toggle switch In cold weather operations be...

Page 4: ...to secure in this position The large post on the left bolts to the table in four different positions It is held in place with a 1 allen head bolt in one of two threaded holes on the table It can be rotated to two different positions per hole For smaller material there are also three smaller 5 8 threaded holes in the table to use with either an adjustable sliding post or a 1 or 1 1 2 diameter solid...

Page 5: ...et up has to be Attempting to bend material to tightly will cause the material and or bender components to break WARNING If not set up properly bender components or material will break and fly out SERIOUS INJURY OR DEATH COULD RESULT It is the operator s responsibility to calculate the tensile strength of the material being bent and determine whether the chosen set up can withstand the pressure wi...

Page 6: ...to the adjustable support roller as the bar is drawn TOWARDS this roller when a bend is made SERIOUS INJURY COULD RESULT ALWAYS KEEP HANDS CLEAR of all bending dies the bending post and the adjustable support roller when a bend is being made or SERIOUS INJURY COULD RESULT KEEP YOUR HANDS AWAY FROM ALL MOVING PARTS REMOVE all loose clothing before operating machine STAND CLEAR OF THE BACK SIDE OF T...

Page 7: ...imply remove blade securing bolts and rotate to the next sharp edge To access the blade securing bolts for the blade that moves simply turn on the machine and make sure Cut Bend lever is in the CUT position Press the foot pedal and when the ram has extended about of the way out flip off the on off switch and turn the motor off The ram will stay in the extended position until the machine is turned ...

Page 8: ...or SERIOUS INJURY COULD RESULT ______________________________________________________________________ DAILY MAINTENANCE 1 GREASE fitting on top of the shaft that holds the adjustable bending support roller 2 GREASE fitting on the left side of the cutter head units with optional cutter 3 TIGHTEN blade securing bolts before each use period Turn on the machine and make sure Cut Bend lever is in the C...

Page 9: ... the leak so that it can be repaired 4 LUBRICATE ALL THREADED FASTENERS and inspect all wearable components Remove the bending post bolt the bending support roller bolt the cutter adjustable bar support bolt if so equipped and lubricate them liberally with a good quality anti seize Use lithium grease and lubricate the end bearings of the table rollers Spray LPS rust inhibitor on all exposed metal ...

Page 10: ...ending die being used The proper setting allows the bar to touch near the tip of the paddle so the bar slides off as soon as it begins bending Two stops can be set Set one paddle bar for the short dimension and the other for the long Keep the thumb screw loose on the paddle bar closest to the rotary table and simply slide it back and forth as needed to bend up the rectangle WARNING Make certain th...

Page 11: ...s the shape is being formed Programming is done in seconds so it is easy to use You can now fabricate complex shapes accurately with ease Angle adjustment is in 1 degree increments A running counter keeps track of your finished pieces Just unplug and remove the pendant when not needed and use the manual angle control that comes standard on all machines The programmable angle control increases prod...

Page 12: ... 29 1 6 24 PROGRAMMING ANGLES Pushing the DOWN arrow a second time brings you to the first angle A1 Use the LEFT and RIGHT arrows to adjust the angle value for the degrees of bend you want Each time you push the DOWN arrow you advance to the next angle up to A6 IMPORTANT When finished programming you MUST push the UP arrow to put the controller into RUN mode If you forget nothing will happen when ...

Page 13: ...Use the following guide as a starting point For 3 8 thick bar bent on 1 1 2 diameter die L minus 1 1 4 M For 1 2 thick bar bent on 3 diameter die L minus 2 1 4 M For 3 4 thick bar bent on 4 1 2 diameter die L minus 3 1 4 M For 1 thick bar bent on 6 diameter die L minus 4 1 4 M ...

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Page 15: ...00 1 1 4 Rear cover panel 80608 39 00 1 5 Frame 80612 735 00 1 6 Top cover panel 80613 59 00 1 7 Table roller 80615 28 17 2 8 Bar rest support cutter option 80616 13 27 1 9 Cooling fan 80618 42 00 1 10 Selector valve cut bend cutter option 80623 117 28 1 11 Selector valve handle only cutter option 80624 18 60 1 12 Bar rest assembly cutter option 80710 13 80 1 12 Safety cover plate cutter option 80...

Page 16: ...Rotary Bending Components Breakdown A ...

Page 17: ... Bending post bolt 1 x 2 1 2 long 80338 10 16 1 Bending Post Bushing 1 x 5 8 ID 80340 30 00 1 Bending Post Bushing 1 1 2 x 5 8 ID 80342 34 00 1 Bending Post Bolt 5 8 x 2 1 2 long 80339 7 00 1 Adjustable Sliding Post 80380 108 00 1 Sliding Post Bolt 5 8 x 1 3 4 long 80381 6 80 2 Bending Pin dia 80370 50 00 1 Bending Pin dia 80372 50 00 1 Bending Pin 1 dia 80341 20 00 1 Bending Pin 1 1 4 dia 80374 6...

Page 18: ...Rotary Hydraulic Actuator Breakdown AA ...

Page 19: ... Bearing cap o ring seal 80530 2 08 1 4 Bearing cap 80513 62 00 1 5 Pinion 80520 159 00 1 6 Tie rod nut 80515 89 16 8 Tie rod 80514 5 20 16 10 Pinion o ring seal 80531 2 08 2 11 Relief valve 80516 4 95 1 12 Cylinder tube 80511 61 00 4 13 PTFE Piston Seal 80537 7 60 4 14 Loader o ring included with Index 13 15 Cylinder tube o ring seal 80534 96 4 16 Piston rack 80521 232 00 2 17 Cylinder head 80512...

Page 20: ...Cutter Head and Hydraulic Cylinder Breakdown B ...

Page 21: ... 1 7 Key sq 80451 14 50 1 8 Cutter head casting 80700 748 00 1 9 Cylinder to cutter head bolts lock washers 80705 1 20 8 10 Xxx 11 Bar support adjustable 80715 21 00 1 12 Safety cover plate 80721 27 64 1 13 Safety decal for cover plate 78643 98 1 14 Safety cover plate attach screw and nut 80723 15 2 15 Grease fitting elbow 82548 1 94 1 16 Cutting blades 800 type set FAS800 85 00 1 special Cutting ...

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Page 23: ...ve directional 10 serial 19592 and up 78921 94 35 8 Valve coil 110 v 8 serial 19547 19591 78935 71 40 Valve coil 110 v 10 serial 19592 and up 78936 71 40 Valve coil 24 VAC 10 for 220 v units serial 19592 and up 78934 71 40 Valve coil 24 VDC 10 for Programmable units serial 19592 and up 78933 71 40 9 Valve coil cable 78940 27 48 10 Valve pressure shut down 78989 102 11 11 Electric Motor 75703 673 0...

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Page 25: ...f cutter cylinder to three way valve 80484 12 60 1 5 Return line goes from union tee to rotary actuator cylinder A 80475 12 60 1 6 Pressure line goes from tee in three way valve to rotary actuator cylinder B 80486 12 60 1 7 Pressure line goes from tee in three way valve to rotary actuator cylinder C 80487 12 60 1 8 Return line goes from union tee to rotary actuator cylinder D 80478 12 60 1 9 Three...

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Page 27: ...turn line goes from power unit to union tee 80470 12 60 1 5 Return line goes from union tee to rotary actuator cylinder A 80475 12 60 1 6 Pressure line goes from union tee to rotary actuator cylinder B 80486 12 60 1 7 Pressure line goes from union tee to rotary actuator cylinder C 80487 12 60 1 8 Return line goes from union tee to rotary actuator cylinder D 80478 12 60 1 11 Fitting Union Tee 73122...

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Page 29: ...t of cutter cylinder to three way valve 80484 12 60 1 5 Return line goes from union tee to rotary actuator cylinder A 80485 12 60 1 6 Pressure line goes from tee in three way valve to rotary actuator cylinder B 80486 12 60 1 7 Pressure line goes from tee in three way valve to rotary actuator cylinder C 80487 12 60 1 8 Return line goes from union tee to rotary actuator cylinder D 80488 12 60 1 9 Th...

Page 30: ......

Page 31: ... goes from tee on power unit to union tee 80476 12 60 1 5 Return line goes from union tee to rotary actuator cylinder A 80485 12 60 1 6 Pressure line goes from union tee to rotary actuator cylinder B 80486 12 60 1 7 Pressure line goes from union tee to rotary actuator cylinder C 80487 12 60 1 8 Return line goes from union tee to rotary actuator cylinder D 80488 12 60 1 11 Fitting Union Tee 73122 1...

Page 32: ...Electrical Components Breakdown E ...

Page 33: ...raight 74492 2 20 1 5 Liquid Tight fitting elbow 74493 3 92 1 6 On Off switch 110v On Off switch 220v On Off switch boot 76619 76620 76633 8 12 9 60 2 97 1 1 1 7 Power cord w plug 110v 76745 12 28 1 8 Relay 110v Relay 24v 76951 76952 23 55 30 39 1 1 9 Relay socket 76953 7 80 1 10 Relay retainer clip 76954 84 1 11 Terminal block 77837 4 85 1 Transformer 24 VAC not shown 77875 29 50 1 If wired for 2...

Page 34: ...Foot Pedal Control Breakdown F ...

Page 35: ...al control Standard 72365 129 00 1 Foot pedal control or Programmable 72364 134 00 1 Foot pedal vinyl boot 72366 9 80 1 2 Foot pedal cord w plug standard 72369 27 50 1 Foot pedal cord w plug for programmable 72370 32 50 3 4 Cord grip 72371 3 85 1 Foot pedal socket standard Breakdown E 2 72373 23 66 1 Foot pedal socket for programmable 72374 28 20 5 6 7 Foot pedal switch 72394 16 95 1 ...

Page 36: ...oving the angle adjuster from 0 deg to 180 deg positions the limit switch closer to or farther away from the cam This controls how much the rotary disk must turn before it triggers the limit switch When the limit switch is triggered it energizes the relay which will open the valve coil circuit causing the rotary disk to rotate back to the starting point Programmable Controller Wiring Diagram ...

Page 37: ...arger 5 Turn off or disconnect idle down feature 6 Replace motor Motor runs but nothing happens when foot pedal is depressed 1 Relay has fallen out of its socket 2 Relay socket is broken 3 Bend angle adjuster is moved over to 0 degrees 4 Limit switch is bad 5 Relay is bad 6 Foot pedal cord or plug is damaged 7 Jack is bad 8 Switch inside foot pedal is bad 9 Loose wire 10 Valve coil is bad 11 Direc...

Page 38: ...rest on the bottom of the cutter opening Oil is leaking 1 Hydraulic tubes and fittings are loose or damaged 2 Hydraulic cylinder body seals or rod seal is leaking 3 Oil is leaking from rotary actuator 1 Check fittings for tightness Replace damaged fittings or tube 2 Install new body and or rod seals in hydraulic cylinder 3 Install new seals and o rings in rotary actuator Bending or Cutting is slow...

Page 39: ... has been abused or in an accident misuse is evident caused by overloading the tool beyond its rated capacity use on improper voltage or current use of the tool after partial failure or use with improper accessories This warranty is in lieu of all other warranties expressed or implied and there are no warranties on merchantability or fitness for a particular purpose In no event shall seller be lia...

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