Farmi BC3000 Operation, Maintenance And Spare Parts Manual Download

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Farmi Forest Corporation

Ahmolantie 6

FIN-74510 IISALMI

FINLAND

Farmi Forest Oy grants a 12-month warranty on all of its products, covering material and

manufacturing faults. The warranty comes into effect on the product’s delivery date.

The manufacturer is not liable for damages caused by:

• misuse of the product

• alterations or repairs made without the manufacturer’s permission

• insufficient maintenance

• non-original parts

The warranty does not cover wearing parts.

Send faulty parts, carriage paid, to the manufacturer for inspection. Repairs will be con-

ducted by Farmi Forest Oy or an authorized expert. The warranty is valid only if the bottom

part of this page is filled in and returned to the manufacturer within 30 days of receipt of

the product.

By returning the warranty certificate, you confirm that you have read and understood the

instruction manual that came with the product.

WARRANTY

Summary of Contents for BC3000

Page 1: ...CH27 ACR OPERATION MAINTENANCE AND SPARE PARTS MANUAL PLEASE READ THE OPERATING AND MAINTENANCE INSTRUCTIONS BEFORE YOU OPERATE THE MACHINE FROM MACHINE 000111 TRANSLATION OF THE INSTRUCTION MANUAL C EN 140618 ER CRANE FEED CHIPPER ...

Page 2: ......

Page 3: ...TING THE SUPPORT FRAME TO THE FEEDER DEVICE ACR AND ACC 30 MOUNTING THE SUPPORT FRAME TO THE CHIPPER ACR AND ACC 30 BC3000 CH27 31 SHORTENING THE PTO SHAFT 35 COUPLING THE CHIPPER TO THE TRACTOR 36 CONNECTING THE HYDRAULICS 36 INSTALLING HD 50 HYDRAULIC UNIT 42 COUPLING HD 50 UNIT HYDRAULIC HOSES WITHOUT OIL COOLER 45 MOUNTING THE OIL COOLER 46 COUPLING THE HYDRAULIC HOSES OF HD 50 UNIT AND OIL CO...

Page 4: ...VE 82 200002207 3 POINT MOUNTING FASTENER 83 200001545 SHORT DISCHARGE PIPE 84 200002275 HIGH DISCARGE PIPE 86 200001344 DISCHARGE PIPE SIDE TRANSITION 88 200002150 VIZOR STEERING MANUAL 90 200002147 VIZOR STEERING HYDRAULIC 91 200002176 DISCHARGE CHUTE STEERING HYDRAULIC 92 200002183 DISCHARGE CHUTE STEERING MECHANICAL 94 200002362 ACR FEEDER 95 200002231 FEED CONVEYOR ACC27 COMPLETE 96 200001502...

Page 5: ...es number Herewith we declare that the machine brought into circulation conforms with the pertinent requirements of the Machinery Directive 2006 42 EC and the EMC Directive directive relating to electromagnetic compatibility 2004 108 EC The following harmonized standards have been applied for the conceptional design of the machine SFS EN ISO 12100 SFS EN ISO 4254 1 SFS EN ISO 13857 The following a...

Page 6: ... could cause personal injury conditions or misuse that could damage equipment or machinery reminders such as for performing checks or carrying out maintenance or repair procedures WARNING CAUTION DANGER CUSTOMER FEEDBACK We are happy to receive your opinions and suggestions for improvements by mail or e mail All implemented suggestions for improvements will be rewarded PRODUCT WARRANTY Farmi provi...

Page 7: ...ut is loaded into the chipper using a grab loader The FARMI CH27 chipper must always be used together with one of the following Farmi feed units Chipper and feed unit combinations for grab loader feed FARMI CH27 ACR FARMI CH27 ACC FARMI CH27 ACR BC3000 The FARMI CH27 chipper must never be coupled to other feed units Moreover the chipper must not be used without a feed unit CAUTION DESCRIPTION OF W...

Page 8: ... ACC PROFI 8 CH27 ACR CH27 ACC CH27 ACR CH27 ACC CH27 BC3000 HK4066 4571 4581 CR40 CR46 CH27 ACR BC3000 MACHINE COMBINATIONS FOR GRAB LOADER FEED EXCLUSIVELY FOR GRAB LOADER FEED MANUAL FEED PROHIBITED WARNING ...

Page 9: ...pper discharge output by approximately 30 4 Hydraulic discharge pipe control Directing the discharge pipe by hydraulic motor and controlling the lid by hydraulic cylinder This is done using the tractor s own hydrau lics thus allowing the operator to control the discharge pipe from the tractor cab Recommended for use in contracting work 5 Radio control of chipper functions Teleradio Panther Radio c...

Page 10: ...ions made without the manu facturer s permission CAUTION Written authorization must be requested from the manufacturer for any alterations to the machine STARTING Please read the operating instructions carefully be fore using maintenance or repairing the machine Observe all operating and safety instructions when ever using the machine 1 Familiarize yourself thoroughly with the use operation and co...

Page 11: ...d distances 9 It is prohibited for other people to ride on the machine OPERATION Many occupational ac cidents take place in ab normal circumstances Therefore it is important to take into account all the possible circumstances that may arise during operation of the machine The machine s opera tor must have constant unobstructed visibility of the work area If this is not possible the operator must w...

Page 12: ...ypes recommended by the manufacturer Other types of oil may cause faults or improper operation of the equipment which could lead to serious da mage to people or property 2 Never mix different liquids or oils 3 Always follow the manufacturer s lubri cation instructions 4 Use control equipment carefully until the hydraulic oil has had time to reach its ope rating temperature SAFETY INSTRUCTIONS FOR ...

Page 13: ...epeated contact with your skin 14 If sprays or contact with the skin cannot be avoided use protective gloves goggles and clothing as necessary Do not use oily clothing 15 Avoid discharging hydraulic oil into the environment as it can pollute waterways and the groundwater If biodegradable oil is to be used please contact the manufac turer beforehand and have the suitability of your equipment for th...

Page 14: ...irm surface during operation 5 Make sure all protective and safety devices of the chipper are installed Never remove any protective device during operation 6 As compared to the tractor the chipper must not be lowered excessively Other wise the PTO drive shaft connection may loosen during operation 7 It is not permitted to operate the chipper without feed unit or feed hopper 8 The material to be ch...

Page 15: ... m 2 85 3 5 2 85 3 5 Number of knives pcs 2 2 Disk diameter mm 1036 1036 Disc weight kg 240 240 Chipper weight 1150 1415 No Stress standard standard Twig crusher standard standard Cross breaker accessory accessory SFS EN 13525 A2 2010 ISO 3744 2010 Sound power level Measurement Uncertainty 5 dB SFS EN ISO 4254 1 ISO 11201 2010 Sound pressure level Measurement Uncertainty 2 5 dB Tractor rear window...

Page 16: ... BASE FRAME 3 KNIFE DISC 4 KNIFE 5 VERTICAL ANVIL 6 HORIZONTAL ANVIL 7 TWIG BREAKER 8 DISCHARGE PIPE 9 WATER DRAINING HOLES 10 HOOK FOR UNIVERSAL SAFT 11 WINCH 12 FEEDER DEVICE 13 FEEDING CHUTE ACR CONVEYOR FEED ACC 14 SUPPORT FRAME 15 PROTECTION SYSTEM 16 3 POINT MOUNTING FRAME 17 SAFETY STOP ...

Page 17: ...CH27 ACR ACC PROFI 17 DIMENSIONS CH27ACR CH27ACC TRANSPORT POSITION CH27ACC SL27 HK4670 ...

Page 18: ...ROFI 18 HEIGHT WITH THE CHIPPER 27 2 9 m 1268 1571 353 407 2121 1068 LIFTING POINT 2030 LIFTING POINT 1776 HEIGHT WITH THE CHIPPER 27 2 7 3 2 m 200001545 DISCHARGE PIPE SHORT 200001344 DISCHARGE PIPE SIDE TRANSITION ...

Page 19: ...CH27 ACR ACC PROFI 19 HEIGHT WITH THE CHIPPER 27 3 9 m 2422 1268 851 320 200002275 DISCHARGE PIPE HIGH ...

Page 20: ...PROFI 20 1 10 9 8 7 6 5 4 3 2 11 17 16 15 14 13 12 15 6 6 6 14 The following plates and labels must be correctly attached to the chipper Missing safety plates labels must be replaced immediately STICKERS AND PLATES ...

Page 21: ...ase observe the operating and safety instructions 40147020 3 40147000 CAUTION Before operation mount the chipper to the 3 point hitch of the tractor CAUTION Before maintenance and repair please turn off the tractor and disconnect the PTO drive shaft CAUTION Before detaching the chipper from the tractor it must be placed on a level surface 4 Wear personal protective equipment 40142080 5 Cutting haz...

Page 22: ...7 200001868 10 Sticker 200001871 11 Caution The feed unit is designed for grab loader feed Manual loading is strictly prohibited It is strictly prohibited for the machine operators and other personnel to stay in the danger zone during operation There is a risk of being drawn into the feed unit and into the chipper With the machine in operation the danger zone extends over 20 meters 30146990 ...

Page 23: ...n The feed unit is designed for grab loader feed Manual loading is strictly prohibited 41019980 14 Crushing hazard Always keep a safe distance to rotating parts 41015600 15 FARMI Profi sticker 200001878 16 Manufacturer 40605214 17 Operation from the tractor cab 40147050 ...

Page 24: ...e people might be CAUTION LIFTING POINTS PALLET FORKS WINCH HOOK ANCHOR POINT LIFTING THE DISCHARGE PIPE WITH THE WINCH The winch on the chipper s upper housing is only intended for use in lifting and lowering the discharge pipe Exercise caution when using the winch When the winch is under load maintain a firm grip on the crank do not let go If the crank handle is left unlocked the crank can begin...

Page 25: ... fig 2 4 The long discharge pipe F is assembled on the floor before it is mounted at the cor rect position in the same way as the short discharge pipe Insert the M20x260 pin D set the discharge pipe to the upper posi tion and secure it using the wing nut If the chipper is equipped with an optional dis charge pipe control device the latter must be mounted on the chipper before the discharge pipe Fi...

Page 26: ...the desired direction Tighten the bolt Adjust the lid by changing the chain length Direct the discharge pipe so that the thrown out chips do not pose a risk to the operator of the chipper or to or anyone else Always keep a safe distance to the discharge position of the chips Tighten the lock bands carefully DANGER ...

Page 27: ... A C B A M24X70 DIN933 B M24 DIN126 C M24 DIN985 250 36 COUPLING THE 3 POINT MOUNTING TO THE CHIPPER Couple the 3 point mounting to the chipper as shown in the figure using bolt A 6 pcs washer B 12 pcs and lock nut C 6 pcs ...

Page 28: ...DIN125 19 MOUNTING THE FEED CHUTE TO THE FEEDER DEVICE ACR AND ACC Mount the feed chute ACC or ACR from both sides to the feeder device using bolt A 4 pcs washer C 4 pcs and lock nut B 4 pcs Mount the side walls ACC and ACR from both sides to the feeder device using bolt A 8 pcs washer C 8 pcs and lock nut B 8 pcs ...

Page 29: ...20X320 C M20 D M20 C D C 30 E COUPLING THE FEEDER DEVICE TO THE CHIPPER ACR AND ACC Mount the feeder device to the chipper with bolt A 1 pc and B 1 pc washer C 4 pcs and lock nut D 2 pcs The feeder device lugs E fit between the chipper lugs ...

Page 30: ...CE ACR AND ACC MOUNTING THE SUPPORT FRAME TO THE CHIPPER ACR AND ACC Place the feeder device support legs A between the plates welded to the support frame The weight of the feeder device will keep it in place Mount the support frame to the chipper as shown in the figure using bolt A 8 pcs washer B 16 pcs and lock nut C 8 pcs ...

Page 31: ...CH27 ACR ACC PROFI 31 BC3000 CH27 1 2 3 ...

Page 32: ...CH27 ACR ACC PROFI 32 BC3000 CH27 4 5 6 ...

Page 33: ...27 1 Connect the CH27 upper motor s tank line hydraulic hose to BC3000 motor s pressure line hydraulic hose with a double fitting Hose no 56526270 connector no 52432051 2 Connect BC3000 motor s tank line to CH27 lower motor s tank line Hose no 56526270 ...

Page 34: ...CH27 ACR ACC PROFI 34 ...

Page 35: ...t hitch 2 Lift the machine with the hitch so that the distance between the splined shafts is at its shortest Fig 8 3 First cut the thicker shield to the correct length 1 Remember the 20 40 mm cle arance Then cut a similar length from the profile tube 2 Shorten the other PTO shaft half similarly Remove burrs using a file 4 Insert the inner tube in the outer tube and carefully move the machine up an...

Page 36: ...ractor in the follo wing order 1 Link arms 2 Universal shaft 3 Top link 4 Hydraulic hoses 5 Wire harness CONNECTING THE HYDRAULICS Connect the chipper s hydraulic hoses to the tractor as shown in the figure below The arrows on the hoses show the oil flow direction PALUU TANK PAINE PRESSURE ...

Page 37: ...27 ACR ACC PROFI 37 P T MA1 MA2 P T MB 1 10 9 8 7 6 5 4 3 2 11 13 12 MITTAUS PISTEET MA2 MA1 P T T P HD50 TRAKTORI 170 175 bar CONNECTING THE HYDRAULICS ACR TRACTOR PRESSURE MEASUREMENT POINTS MP1 and MP2 ...

Page 38: ...R ACC PROFI 38 170 175 bar P T MA1 MA2 P T MB 1 10 9 8 7 6 5 4 3 2 11 13 12 MITTAUS PISTEET 15 14 MA2 MA1 P T T P HD50 TRAKTORI T P TRACTOR PRESSURE MEASUREMENT POINTS MP1 and MP2 CONNECTING THE HYDRAULICS ACC ...

Page 39: ... S L 1 05 m 1 11 200002526 Hose assembly K1 4S L 0 35 m quick coupling 1 4 1 NOTE HD50 hydraulic unit hoses are on the spare parts page 200002529 HYDRAULIC HOSE KIT FOR TRACTOR HYDRAULICS Part Order no Description Remarks Qty 12 03484380 Hose assembly K1 2 S L 2 2 m quick coupling 1 13 200002530 Hose assembly S3 4 S L 2 0 m quick coupling non return valve 1 CONNECTING THE HYDRAULICS ACR ACC 200004...

Page 40: ...ROFI 40 P T MA1 MA2 P T MB MITTAUS PISTEET MA2 MA1 P T T P HD50 TRAKTORI T P 14 14 17 1 10 6 4 2 5 11 8 3 9 7 13 170 175 bar CONNECTING THE HYDRAULICS BC3000 accessory TRACTOR PRESSURE MEASUREMENT POINTS MP1 and MP2 ...

Page 41: ... L 0 5 m quick coupling yellow 1 4 200002528 Hose assembly K1 2S L 0 5 m quick coupling white 1 5 200002199 Hose assembly K1 4S L 0 55 m quick coupling 1 4 1 200002214 HYDRAULIC HOSE KIT FOR FEEDER Part Order no Description Remarks Qty 6 200002215 Hose assembly V1 2 S L 0 9 m quick coupling 1 7 56525108 Hose assembly V1 2 S L 0 75 m 1 8 200002516 Hose assembly V1 2 S L 0 75 m quick coupling 1 9 20...

Page 42: ...CH27 ACR ACC PROFI 42 A B C C INSTALLING HD 50 HYDRAULIC UNIT 1 Remove the tow triangle 2 Remove the universal shaft shield A and shield brackets B and C ...

Page 43: ...CH27 ACR ACC PROFI 43 3 Mount the large pulley in the threads of the splined shaft with holes pointing outward 4 Lift the HD unit between the legs of the chipper so that the bolt holes are aligned ...

Page 44: ...elt on the pulleys and align the pulleys using a level rod or ruler Once this is done tighten the securing bolts and nuts Lastly tighten the belts using the J shaped bolts and nuts on the side of the HD unit L E V E L R O D O R R U L E R ...

Page 45: ... HYDRAULIC HOSES WITHOUT OIL COOLER 6 Disconnect the pressure hoses and return hoses from the tractor hydraulics Couple the hydrau lic unit hoses as shown in the Figure 56534175 3 4 190 K3 4 S L 1 2 m 56533052 V3 4 S L 0 5 m 54921382 suction hose 1 1 4 5 bar 56526130 K1 2 S L 0 9 m ...

Page 46: ...CH27 ACR ACC PROFI 46 MOUNTING THE OIL COOLER 7 Fasten the oil cooler to the hydraulic unit as shown in the Figure ...

Page 47: ... Couple the hydraulic hoses as shown in the Figure Finally reinstall the tow triangle COUPLING THE HYDRAULIC HOSES OF HD 50 UNIT AND OIL COOLER 56534084 K3 4 S L 0 65 m 56534134 K3 4 S L 0 9 m 56533052 V3 4 S L 0 5 m 54921382 suction hose 1 1 4 5 bar 56526130 K1 2 S L 0 9 m ...

Page 48: ...CH27 ACR ACC PROFI 48 BATTERY 12VDC FUSE 20A CONNECTING THE OIL COOLER TO TRACTOR BATTERY Connect the oil cooler cables to the tractor battery as shown in the Figure ...

Page 49: ...N OF THE EMK27 ELECTRIC MOTOR MOUNT ACCESSORY Universal shaft Drill 4 holes in the chipper feet for M24 x 70 screws 4 pcs M16 x 50 hex screws in the chipper feet Mount the chipper frame to concrete using M20 or larger concrete anchors ...

Page 50: ...27 ACR ACC PROFI 50 2 Align the belt pulleys Tighten the belts Then replace the belt guard 1 Mount the SPB5 x 250 belt pulley to the motor and then mount the motor to the frame 3 Connect the power supply ...

Page 51: ...XPANSION JOINT 10 mm THICK FULL ROUND BASE SLAB EXISTING SLAB THICKNESS UNKNOWN REINFORCEMENT TOP BOTTOM SL81 40 mm COVER ON ALL SIDES SL82 60 mm COVER CONCRETE N32 EXISTING SLAB THICKNESS UNKNOWN MOUNTING THE EMK27 ELECTRIC MOTOR TO CONCRETE AT LEAST M20 CONCRETE ANCHORS ...

Page 52: ...lease make sure there are no foreign objects in the chipper Rota te the shaft to make sure that the cutting disk can rotate freely 9 Make sure that the water drainage holes on the lower chamber are open and that the disk is not frozen up 10 During operation the chipper must stand on level and hard ground 11 As compared to the tractor the chipper must not be lowered excessively Otherwi se the PTO d...

Page 53: ...eset value the feed rollers continue to feed the wood The feed speed is thus adapted to the cutting disk speed Consistent chips are achieved and the operator can focus on mate rial loading INSTALLATION OF THE NO STRESS SENSOR 1 Turn off the tractor and uncouple the universal shaft Open the upper housing 2 Install the No Stress sensor in the 20 mm hole found in the lower housing The black sensor ti...

Page 54: ...ife disc rotating speed as constant as possible Reduction of variation on rotating speed reduces fuel consumption of a tractor or a combustion engine As a result of more constant rotating speed a more stable chip quality and more efficient discharging is achieved Smart Feed system works comple tely automatically without users need to adjust the control system settings COMPONENTS OF SMART FEED SYST...

Page 55: ...art Feed control is ready to use CONTROLLING THE FEED BY SELECTOR SWITCH Control box 3 selector switch has two anti locking spring loaded positions when turning clockwise the switch activates for ward feeding and you can feed wood into feeder When turning counter clockwise the switch activates reverse feeding and feed rollers reverse the wood away from the feeder Use reversing function if feeder b...

Page 56: ...es more often if a tractor or other power sour ce has less power Smart Feed control reverses automatically if feeder blocks up During chipping the upper feed roller pressure is watched by pressure sensor 4 If the feed roller gets stuck Smart Feed control automatically briefly reverses the feed rollers After reversing forward feed con tinues automatically In most of the cases re versing releases an...

Page 57: ...of a chipper with grab loader feed must wear an ear protection cut resis tant safety boots and required protective clothing 5 Never hold any part of the body into the feed hopper or into another part of the chipper with the machine running 6 Before feeding in the material to be chipped ensure that the wood fed into the chipper is free from metal or soil such as nails stones etc 7 Do not use the ch...

Page 58: ...t material must not be loaded Exercise extreme caution when adjusting the system Use the control valve to adapt the speed of the feed roller to the speed of the cutting disk Turn the knob counterclockwise to increase the speed and turn in clockwise to dec rease the speed See picture After having adjusted the feed speed re check it while observing the valid safety regulations The feed speed is corr...

Page 59: ... completely before performing any further actions The chipper requires approx 9 minutes to slow down from maximum speed to complete stop 1000 rpm 0 rpm DANGER FIXED SAFETY SWITCH LOCATION AND USE OF SAFETY SWITCHES If necessary the feed can be shut off using a sa fety switch The feeder device will stop imme diately when the safety switch is pressed Note The rotor will continue rotating A fixed saf...

Page 60: ...nd Take appropriate measures to prevent the chipper from moving or falling If neces sary use boards or beams for additional support 4 If the chipper is to be stored for a long period lubricate the knives e g with petro leum jelly 5 Take appropriate measures to keep the water drainage holes on the lower chamber open AFTER STORAGE AND BEFORE USE 1 Ensure that the feeder device is empty 2 Ensure that...

Page 61: ...ting hours Check belt 250 h If necessary tighten accor ding to instructions Check hydraulic hoses and joints Daily Grease nipple 1 PTO drive shaft Lubricate Daily See separate instructions 2 Rotor bearing Lubricate 50 h 5 6 pump strokes bearing 3 Swing bearing of the roller swing Lubricate 50 h 4 Bearing of the feeding device Lubricate 50 h 5 Discharge pipe Lubrication 50 h Electrical system Check...

Page 62: ...d for subsequent lubrication Shell Alvania Grease R 3 or Kendall L427 An excessive amount of grease causes overheating and impairs lubrication 2 Lubricate the bearings after 50 working hours The correct amount of lubricant is 5 6 presses lubrication bearing LUBRICATING THE PTO SHAFT 1 Lubricate the PTO shaft prior to operation and regularly as shown in picture 2 Lubricate the inner surface of the ...

Page 63: ...fastening screw tension 19 78 3 Knife fastening screw tension 24 200 4 Twig blade fastening screw tension 8 pcs 4 pcs on each side of the chipper 19 80 5 Tightening the lower nuts on the twig and cross breaker 24 170 6 Tightening the upper nuts on the twig and cross breaker 24 200 7 Bearing housing fastening screw tension 24 180 8 Bearing housing cover fastening screw tension 19 80 9 Knife fasteni...

Page 64: ...e Turn the knife disk until the hole in the disk is aligned with locking pin D Re move locking pin circlip C and push the pin into the hole in the disk Lock the pin with the circlip Remove knife bolts E 4 pcs nuts F 4 pcs and lock washers G 4 pcs Remove knife H Sharpen or replace the knife Mount the knife with bolts lock washers and nuts Sharpen knives in pairs to keep lengths the same and maintai...

Page 65: ...ncreased The chip surface is rough The individual chips have become smaller Normally the knives can be sharpened several times without actually being removed with e g a sharpening stone or belt grinder More thorough conditioning is carried out with a surface grinder with the knives removed Burrs are removed from the knife fastening bolt side grinding with the surface CAUTION Final grinding of the ...

Page 66: ...ot strike each other after adjusting 3 Loosen the nuts for knife holder B 4 Adjust the perpendicular distance of both ends of knife C from the edge of the knife disk If necessary tap the knife holder with a woo den or rubber mallet The chip length can be adjusted between 5 25 mm If you would like a longer chip length move the knife holder farther away from the feed chute ...

Page 67: ...de 7 Adjust the anvils ADJUSTING THE ANVILS 1 Loosen the vertical anvil adjusting nuts D Loosen the vertical anvil screws C Always adjust the anvils when setting the chip length sharpening or changing knives Rotate the disk until the cutting edge of the knife is aligned with the vertical anvil Measure the knife clearance from the tip of the cutting knife to the vertical anvil and ad just if necess...

Page 68: ...rews E 3 First move the anvil right up against the cutting knife Then adjust the knife using the adjusting nuts D The clearance must be 1 1 5 mm The horizontal anvil will move along with the vertical anvil 4 Tighten the knife adjustment nuts D and horizontal anvil screws E ...

Page 69: ...CH27 ACR ACC PROFI 69 2 6 1 1 2 4 3 5 3 9 8 7 10 11 REPLACING THE SLIDE PLATE ACC Replace the sliding plate in the order of the numbers shown ...

Page 70: ...e shaft Replacing the splined shaft Area to be heated DISPOSAL OF THE MACHINE When the operating life for the machine has come to an end it must be disposed by using the methods which are the least hazardous for the environment Follow the next instructions 1 Organize the machine to a scrap processing company where it can be crushed under supervision If the machine cannot be taken to a scrap pro ce...

Page 71: ...re me asuring points in valves MP1 and MP2 Ensure that the dump valve is activated when using feed forward FF or reverse RR If necessary replace the belts Add oil TRACTOR HYDRAULICS Feeder device not working Check the direction of flow Check motor pressure measuring points in valves MP1 and MP2 Ensure that the dump valve is activated when using feed for ward FF or reverse RR ...

Page 72: ...en pressed on the radio controller The switch or the radio controller is faulty 4 blinks Output fault Short circuit The feed output of the valve connectors switches or inductive sensor has short circuited with the ground or with the battery voltage Check for e g damaged valve cap or wiring 5 blinks Other fault Possible causes of fault The wiring has a bad connection to the pressure sensor The pres...

Page 73: ...D CONTROL SYSTEM MEANING The light is on continuously Normal status Continuous feed forward has been activated Switch can be released Setting the normal speed of the knife disc The light blinks once every second The No Stress function has been bypassed LIGHT IS ON LIGHT IS NOT ON ...

Page 74: ...CH27 ACR ACC PROFI 74 200003767 SMART FEED BASIC CABIN 1 CHIPPER CABIN 2 1 6 5 4 3 2 7 ...

Page 75: ...ing harness Cabin 1 with emergency stop 1 2 200004406 Wiring harness Cabin 2 with control box and selector switch 1 3 200004407 Wiring harness chipper side without sensors 1 4 200004408 Pulse sensor No Stress sensor 1 5 200004409 Pressure sensor 1 6 200004410 Control module 1 7 200004415 Emergency stop push button 1 ...

Page 76: ... PROFI 76 1 10 9 8 7 6 5 4 3 2 11 20 19 18 17 16 15 13 12 21 30 29 28 27 26 25 24 23 22 3 9 10 12 12 12 12 14 17 17 17 18 18 18 19 19 21 21 21 21 21 25 26 27 27 27 27 29 29 29 30 30 30 14 27 200001498 CHIPPER CH27 ...

Page 77: ...CH27 ACR ACC PROFI 77 31 39 38 37 35 34 33 32 41 50 49 48 47 46 45 44 43 42 40 51 59 56 55 54 53 52 31 34 34 34 35 36 46 59 200001498 CHIPPER CH27 ...

Page 78: ...D LOCK DIN25201 7 19 52117165 Lock nut ST8 8ZN M16 DIN985 5 20 52062155 Hex screw ST8 8ZN M16X80 DIN933 2 21 52200086 Washer ST5 8ZN M20 DIN126 9 22 52062247 Hex screw ST8 8ZN M20X70 DIN931 2 23 200002010 Retainer 1 24 200001827 Twig breaker 1 25 52062106 Hex screw ST8 8ZN M16X30 DIN933 5 26 52200078 Washer ST5 8ZN M16 DIN125 5 27 52200045 Washer ST5 8ZN M10 DIN125 12 28 52060209 Hex screw ST8 8ZN...

Page 79: ...screw ST8 8ZN M8X30 DIN933 2 49 52117082 Lock nut ST8 8ZN M8 DIN985 2 50 200001069 Hex screw ST8 8ZN M20X380 DIN931 1 51 52063930 Hex screw ST8 8ZN M20X320 DIN931 1 52 200002213 Fastener for winch and emergency stop 1 53 200002218 Base 1 54 52117940 Thumb screw ST4 6ZN M10X40 DIN316 1 55 52060233 Hex screw ST8 8ZN M10X30 DIN 933 2 56 52062163 Hex screw ST8 8ZN M16X100 DIN931 2 57 200002298 Upfit i...

Page 80: ...CH27 ACR ACC PROFI 80 1 10 9 8 7 6 5 4 3 2 2 1 9 6 9 1 9 2 9 3 9 4 9 5 9 4 200004365 KNIFE DISC AND 200001292 BEARING SYSTEM ...

Page 81: ...063617 Hex screw ST10 9 BLACK M12X40 DIN933 8 7 52214269 Lock washer ZN M12 NORD LOCK DIN25201 8 8 52117124 Lock nut ST8 8ZN M12 DIN985 8 9 200004019 Bearing unit D60 axle 2 9 1 200001494 Bearing housing 1 9 2 200001497 Tapered roller bearing 1 9 3 200001493 Adapter ring 2 9 4 200001495 Seal 2 9 5 200001496 Cone sleeve 1 9 6 52401015 Grease fitting AR1 8 straight 1 10 200001492 End plate 2 2000043...

Page 82: ...ption Remarks Qty 1 Valve block 1 2 200001322 Flow dividing valve 1 3 56057243 Directional valve 1 4 200001326 Flow control valve feed roller speed 1 5 200001327 Flow control valve 1 6 200003766 Cartridge valve 1 7 200003884 Solenoid coil 1 8 200003794 Pressure relief valve 1 ...

Page 83: ... 5 200002082 Lug 1 6 52062031 Hex screw ST8 8ZN M12X40 DIN933 3 7 52200052 Washer ST5 8ZN M12 DIN125 6 8 200002093 Hook 1 9 52117124 Lock nut ST8 8ZN M12 DIN985 3 10 43482290 Hose fastener 2 11 52200037 Washer ST5 8ZN M8 DIN126 4 12 52060183 Hex screw ST8 8ZN M8X30 DIN933 2 13 52117082 Lock nut ST8 8ZN M8 DIN985 2 14 52062379 Hex screw ST8 8ZN M24X70 DIN933 6 15 52200102 Washer ST5 8ZN M24 DIN126 ...

Page 84: ...CH27 ACR ACC PROFI 84 1 10 9 8 7 6 5 4 3 2 11 20 19 18 17 16 15 14 13 12 21 22 6 6 6 7 7 8 17 17 17 200001545 SHORT DISCHARGE PIPE ...

Page 85: ...her ST5 8ZN M20 DIN126 2 9 43317940 Slew arm 1 10 200002274 Top pipe 1 11 52062627 Hex screw ST8 8ZN M12X50 DIN931 1 12 200001340 Lower part 1 13 200001411 Vizor second 1 14 200001367 Vizor first 1 15 200001412 Connecting bar 1 16 52110053 Hex nut ST8 8ZN M12 DIN934 1 17 52200045 Washer ST5 8ZN M10 DIN125 12 18 200001414 Hex screw ST8 8ZN M10X260 DIN931 2 19 52117108 Lock nut ST8 8ZN M10 DIN985 2 ...

Page 86: ...CH27 ACR ACC PROFI 86 1 10 9 7 6 5 4 2 11 20 19 18 17 16 15 14 13 12 21 23 22 1 3 6 6 7 7 8 8 8 17 17 17 18 19 200002275 HIGH DISCARGE PIPE ...

Page 87: ... DIN126 4 9 43317940 Slew arm 1 10 200002274 Top pipe 1 11 52062627 Hex screw ST8 8ZN M12X50 DIN931 2 12 200001340 Lower part 1 13 200001411 Vizor second 1 14 200001367 Vizor first 1 15 200001412 Connecting bar 1 16 52110053 Hex nut ST8 8ZN M12 DIN934 1 17 52200045 Washer ST5 8ZN M10 DIN125 12 18 200001414 Hex screw ST8 8ZN M10X260 DIN931 2 19 52117108 Lock nut ST8 8ZN M10 DIN985 2 20 94612082 Ext...

Page 88: ...OFI 88 9 8 7 6 5 4 11 18 15 13 2 1 10 12 14 16 17 2 4 2 7 2 6 2 3 2 2 2 5 2 6 3 1 3 4 3 7 3 6 3 3 3 2 3 5 3 8 3 10 3 9 3 11 3 15 3 14 3 13 3 12 3 5 3 6 7 7 7 8 8 8 8 10 3 7 8 8 200001344 DISCHARGE PIPE SIDE TRANSITION ...

Page 89: ...125 4 3 8 52117108 Lock nut ST8 8ZN M10 DIN985 2 3 9 200001414 Hex screw ST8 8ZN M10X260 DIN931 2 3 10 94612082 Extension spring DU26 DL2 6 L106 1 3 11 52110053 Hex nut ST8 8ZN M12 DIN934 1 3 12 200002139 Sealing rubber 1 3 13 200002142 Self drilling screw ST8 8ZN M8X20 DIN7500D 4 3 14 52200235 Flat washer ST5 8ZN M8 DIN9021 4 3 15 52117082 Lock nut ST8 8ZN M8 DIN985 4 4 200001404 Adjustment lever...

Page 90: ... 4 3 2 Part Order no Description Remarks Qty 1 84614106 Extension spring DU38 DL4 25 L250 1 2 54826227 Knot chain 1 3 52200037 Washer ST5 8ZN M8 DIN126 1 4 52117082 Lock nut ST8 8ZN M8 DIN985 1 200002150 VIZOR STEERING MANUAL ...

Page 91: ...02145 Fastener for cylinder 1 6 52060282 Hex screw ST8 8ZN M10X70 DIN931 1 7 52060266 Hex screw ST8 8ZN M10X50 DIN931 1 8 52200045 Washer ST5 8ZN M10 DIN125 4 9 52117108 Lock nut ST8 8ZN M10 DIN985 2 10 52432101 Double fitting R1 4 2 11 52391034 Usit seal ring 13 74X20 57X2 03 R1 4 2 12 52117082 Lock nut ST8 8ZN M8 DIN985 4 13 52200037 Washer ST5 8ZN M8 DIN126 8 14 52060183 Hex screw ST8 8ZN M8X30...

Page 92: ...CH27 ACR ACC PROFI 92 1 10 9 8 7 6 5 4 3 2 11 20 19 18 17 16 15 14 13 12 21 29 28 27 26 25 24 23 22 31 32 6 10 10 10 10 15 15 15 23 24 25 26 26 27 28 200002176 DISCHARGE CHUTE STEERING HYDRAULIC ...

Page 93: ...w ST8 8ZN M12X80 DIN931 1 15 52200052 Washer ST5 8ZN M12 DIN125 7 16 52062840 Eye screw ST8 8ZN M12X120 DIN444 1 17 52110053 Hex nut ST8 8ZN M12 DIN934 1 18 43402150 Compression spring D19x3 0 26MM 2 19 54820014 Roll chain 5 8 X 83 1 20 200002167 Chain cover 1 21 200002164 Chain cover 1 22 52063047 Hex screw ST8 8ZN M12X110 DIN931 1 23 52200029 Washer ST5 8ZN M6 DIN126 10 24 52117066 Lock nut ST8 ...

Page 94: ...e 2 2 200001479 Intermediate flange 2 3 43295070 Tightener 2 4 52200052 Washer ST5 8ZN M12 DIN125 4 5 52063047 Hex screw ST8 8ZN M12X110 DIN931 2 6 52117124 Lock nut ST8 8ZN M12 DIN985 8 7 54924890 Retainer lever 2 8 52062041 Hex screw ST8 8ZN M12X50 DIN933 6 200002183 DISCHARGE CHUTE STEERING MECHANICAL ...

Page 95: ...EDER Part Order no Description Remarks Qty 1 200002100 Side wall left and right 1 2 200002101 Base 1 3 200002175 Feeder device 1 3 1 200001502 Feeder device 1 3 2 200002173 Protection system 1 3 3 200002214 Hydraulic hose kit 1 4 200002230 Joint frame 1 ...

Page 96: ... 5 4 3 2 200002231 FEED CONVEYOR ACC27 COMPLETE Part Order no Description Remarks Qty 1 200001502 Feeder device 1 2 200001339 Feed conveyor 1 3 200002100 Side walls 1 4 200002173 Protection system 1 5 200002230 Joint frame 1 ...

Page 97: ...CH27 ACR ACC PROFI 97 ...

Page 98: ...CH27 ACR ACC PROFI 98 1 10 9 8 7 6 4 3 2 20 19 18 17 16 15 14 12 21 22 3 1 3 2 3 7 3 10 3 5 3 8 3 9 3 6 3 4 3 3 5 11 12 13 13 17 6 9 14 14 17 17 18 200001502 FEEDER DEVICE ...

Page 99: ...8217746 Seal kit 1 5 94617073 Extension spring 2 6 200001388 Lock screw ST8 8ZN M12X35 DIN603 5 7 52214277 Lock washer M14 NORD LOCK DIN25201 4 8 200001507 Hex screw ST8 8ZN M14X30 DIN933 4 9 200001523 Hex screw ST8 8ZN M14X40 DIN933 8 10 52200466 Washer ZN M12 DIN440 1 11 52062973 Hex screw ST8 8ZN M12X25 DIN933 1 12 52117140 Lock nut ST8 8ZN M14 DIN985 8 13 200001527 External circlip BLACK 40X2 ...

Page 100: ...CH27 ACR ACC PROFI 100 1 10 8 7 6 5 4 3 2 11 13 12 1 1 1 2 5 5 6 6 7 7 8 9 200002173 PROTECTION SYSTEM HF27 ...

Page 101: ...ALL 2 PCS 4 5 200002143 Lock screw ST4 6ZN M6X20 DIN603 6 6 52200342 Washer ZN M6 DIN440 6 7 52117066 Lock nut ST8 8ZN M6 DIN985 6 8 52832045 Drive rivet 4 8X19 8 9 200001388 Lock screw ST8 8ZN M12X35 DIN603 4 10 52200052 Washer ST5 8ZN M12 DIN125 4 11 200002149 Side shelter 1 12 200002160 Side shelter LEFT 1 13 52117124 Lock nut ST8 8ZN M12 DIN985 4 200002173 PROTECTION SYSTEM HF27 ...

Page 102: ...r no Description Remarks Qty 1 200001400 Side wall right 1 2 200001388 Lock screw ST8 8ZN M12X35 DIN603 20 3 200001843 Side wall left 1 4 52200052 Washer ST5 8ZN M12 DIN125 20 5 52117124 Lock nut ST8 8ZN M12 DIN985 20 200002100 SIDE WALLS HF27 ...

Page 103: ...Support leg left 1 3 200002020 Support leg 1 4 43598910 Sliding part 2 5 200001388 Lock screw ST8 8ZN M12X35 DIN603 9 6 52117124 Lock nut ST8 8ZN M12 DIN985 9 7 52200052 Washer ST5 8ZN M12 DIN125 9 8 52001682 Hex socket cap screw ST8 8ZN M8X35 DIN912 4 9 52200037 Washer ST5 8ZN M8 DIN126 3 10 52117082 Lock nut ST8 8ZN M8 DIN985 4 11 200001424 End plate 1 ...

Page 104: ...214285 Lock washer ZN M16 NORD LOCK DIN25201 1 7 52062106 Hex screw ST8 8ZN M16X30 DIN933 1 8 54562426 Plain bearing 2 9 33398950 Transport support 12X50X630MM 1 10 52062379 Hex screw ST8 8ZN M24X70 DIN933 1 11 52117249 Lock nut ST8 8ZN M24 DIN985 1 12 52854346 Pin ZN 25X63 NOR2850 1 13 52842168 Lynch pin ZN 6 5X40 DIN11023 1 14 52401015 Grease fitting AR1 8 SUORA 1 15 52062114 Hex screw ST8 8ZN M...

Page 105: ...CH27 ACR ACC PROFI 105 ...

Page 106: ...CH27 ACR ACC PROFI 106 200001339 FEED CONVEYOR ACC ...

Page 107: ...ner 2 16 52117124 Lock nut ST8 8ZN M12 DIN985 29 17 52200052 Washer ST5 8ZN M12 DIN125 27 18 52062041 Hex screw ST8 8ZN M12X50 DIN933 2 19 52214269 Lock washer M12 NORD LOCK DIN25201 4 20 200002019 Support leg 1 21 43598910 Sliding part 2 22 52001682 Hex socket cap screw ST8 8ZN M8X35 DIN912 4 23 52200037 Washer ST5 8ZN M8 DIN126 4 24 52117082 Lock nut ST8 8ZN M8 DIN985 4 25 200002020 Support leg ...

Page 108: ...CH27 ACR ACC PROFI 108 1 10 9 8 7 6 5 4 3 2 11 20 19 18 17 16 15 14 13 12 21 8 9 10 200002328 3PSL SUPPORT LEGS ...

Page 109: ...ck 2 13 43806630 Pin 185 mm 2 14 52842150 Lynch pin ZN 10X45 DIN11023 4 15 52117249 Lock nut ST8 8ZN M24 DIN985 6 16 52200102 Washer ST5 8ZN M24 DIN126 12 17 52062379 Hex screw ST8 8ZN M24X70 DIN933 6 18 200002533 Sticker Beware of support legs 2 19 200002702 Fastening plate 1 20 52401015 Grease fitting AR1 8 2 21 200003751 Top shelter 1 22 03288940 Hose kit 1 Part Order no Description Remarks Qty...

Page 110: ...36 32 27 26 34 20 21 22 30 28 26 4 41 42 3 6 3 9 3 13 3 15 3 16 3 15 3 14 3 14 3 2 44 48 1 48 1 48 1 3 4 3 5 3 7 3 3 3 12 3 11 3 6 30 38 39 3 1 40 47 45 27 28 5 28 7 31 35 32 26 28 17 16 28 27 18 19 28 48 1 48 1 48 1 48 2 3 8 3 10 3 11 3 12 200002810 FEED CONVEYOR BC3000 ACCESSORY ...

Page 111: ... 16 52110046 Hex nut ST8 8ZN M10 DIN934 1 4 200000225 Driveline 1 5 200000242 Guide 1 6 200000262 Lift plate 1 7 200000240 Drive roller 1 8 200000241 Roller rear 1 9 200000216 Slide plate right 1 10 200000217 Slide plate left 1 11 200000218 Fastening plate 2 12 200000209 Bearing unit 4 13 200000173 Fastening plate 4 14 200000215 Threaded rod 2 15 200000227 Shaft sleeve 1 18 200000231 Fastening pla...

Page 112: ...52117165 Lock nut ST8 8ZN M16 DIN985 2 43 52214285 Lock washer ZN M16 NORD LOCK DIN25201 2 44 52062122 Hex screw ST8 8ZN M16X50 DIN933 2 45 52842044 Hair pin cotter ZN 5X105 DIN11024 1 46 52848403 Drive rivet 5X16 1 47 03552580 Chain 1 48 200002549 Adapter parts CH27 BC3000 1 48 1 200002178 Installation kit CH27 BC3000 1 48 2 200002548 Guide 1 49 200000493 Sticker includes all stickers 1 49 01 410...

Page 113: ...45990 Oil cooler 1 3 52200045 Washer ST5 8ZN M10 DIN125 10 4 52060233 Hex screw ST8 8ZN M10X30 DIN933 5 5 52117108 Lock nut ST8 8ZN M10 DIN985 5 6 52200342 Washer ZN M6 DIN440 8 7 52060456 Hex screw ST8 8ZN M6X20 DIN933 8 8 33596100 Electrics 1 8 1 54946340 Cable 5 8 2 55119572 Relay 12V 1 8 3 55119275 Relay base 1 8 4 54946010 Temperature switch 1 ...

Page 114: ...CH27 ACR ACC PROFI 114 1 10 9 8 7 6 5 4 3 2 11 20 19 18 17 16 15 14 13 12 21 25 24 23 22 31 35 34 41 49 48 46 45 44 43 42 8 35 48 1 48 5 48 3 48 2 48 4 42 50 51 200002584 HYDRAULIC UNIT HD50 ACCESSORY ...

Page 115: ... 8ZN M8x25 DIN 912 20 19 52200052 Washer ST5 8ZN M12 DIN125 2 20 52110053 Hex nut ST8 8ZN M12 DIN934 1 21 52117124 Lock nut ST8 8ZN M12 DIN985 1 22 52114311 Lock washer ST8 8ZN M8 DIN25201 4 23 52060399 Hex screw ST8 8ZN M8X80 DIN931 4 24 56047570 Filter cartridge 1 25 56047580 Filter housing 1 27 56534175 Hose assembly 3 4 190 K3 4 S L 1200 mm 1 29 56534084 Hose assembly K3 4 S L 0 65 m 1 30 5823...

Page 116: ...060183 Hex screw ST8 8ZN M8X30 DIN933 4 48 3 52117082 Lock nut ST8 8ZN M8 DIN985 4 48 4 52200037 Washer ST5 8ZN M8 DIN126 4 48 5 52200235 Flat washer ST5 8ZN M8 DIN9021 4 49 V belt 2 50 200002764 Lock washer ST8 8ZN 2 51 52060118 Hex screw ST8 8ZN M8X16 DIN933 2 chip length max 20 mm FROM MACHINE 000074 46 43489940 Belt pulley standard D190 1 49 54822930 V belt standard XPA 1030 2 chip length 20 2...

Page 117: ...CH27 ACR ACC PROFI 117 ...

Page 118: ...15 14 13 12 21 29 28 26 25 24 23 22 31 39 36 35 32 41 40 4 17 20 27 33 34 42 18 19 38 37 30 22 25 26 28 28 31 34 35 37 40 41 43 44 43 44 19 47 39 38 18 18 20 18 19 28 18 45 46 19 18 18 20 50 51 200002589 EMK27 STATIONARY CHIPPER PLATFORM ACCESSORY ...

Page 119: ...ew ST8 8ZN M8X180 DIN931 4 24 52214301 Lock washer ST8 8ZN M24 DIN25201 6 25 52062379 Hex screw ST8 8ZN M24X70 DIN933 10 26 52200466 Washer ZN M12 DIN440 14 27 52063047 Hex screw ST8 8ZN M12X110 DIN931 6 28 52117124 Lock nut ST8 8ZN M12 DIN985 12 29 52091592 Lifting eye bolt ZN M12 DIN580 2 30 52062155 Hex screw ST8 8ZN M16X80 DIN933 4 31 52117165 Lock nut ST8 8ZN M16 DIN985 8 32 52214285 Lock was...

Page 120: ...20 DIN931 2 48 200003142 Auxiliary frame 1 49 200002835 Axle key 12X20X120 mm 1 50 53220281 Belt pulley 1 51 54822770 V belt 5 52 200002670 Electric motor 75kW 1 53 58221570 Belt pulley 1 54 53220290 Cone sleeve 1 55 03298550 Starter 75kW 400V 1 56 54810640 Universal shaft 1 3 4 1 3 4 L 860 1 57 45638910 Power source 230VAC 12V 1 58 55130790 Adapter cable 120W 12V 3 POLE 7 POLE 1 200002589 EMK27 S...

Page 121: ...CH27 ACR ACC PROFI 121 200002373 CROSS BREAKER ACCESSORY ...

Page 122: ...CH27 ACR ACC PROFI 122 ...

Page 123: ...ut the manufacturer s permission insufficient maintenance non original parts The warranty does not cover wearing parts Send faulty parts carriage paid to the manufacturer for inspection Repairs will be con ducted by Farmi Forest Oy or an authorized expert The warranty is valid only if the bottom part of this page is filled in and returned to the manufacturer within 30 days of receipt of the produc...

Page 124: ...dress Dealer s tel Product and type Serial number Return to the manufacturer Date of delivery _____ _____ 20_____ Dealer Dealer s address Dealer s tel Customer Customer s address Customer s tel E mail Product and type Serial number PRODUCT REGISTRATION FORM ...

Page 125: ...0 NOIRÉTABLE Tel 33 4 7724 9166 contact giraudagriforest com Germany Meier Land und Forstmaschinen Werksvertretungen Import GmbH Am Schönbühl 9 D 92694 WEIHERHAMMER Tel 0049 9605 92433 12 info meier forsttechnik de Germany Forst und Technik Anröchte GmbH Wachtstrasse 9 11 59609 ANRÖCHTE ALTENGESEKE Tel 49 2927 91910 info forst und technik de Greece firewood processors Emin Samie Peleketi Iasmos 69...

Page 126: ...0 216 593 09 42 mustafa kemal rekarma com United Kingdom Farmi Forest Corporation UK Unit 5 Wheler Road Seven Stars Industrial Estate Coventry CV3 4LJ UK Tel 44 0 24 7746 1976 greg worley farmiforest fi Farmi Forest representatives Eastern Europe Belarus TIGER Joint Stock Company 1st Twerdy lane 7 17 MINSK 220037 Tel 375 17 294 68 24 tigers tut by Estonia Oü Melit AP Ümera 60 8 13816 TALLINN Tel 3...

Page 127: ...acto gafmex com Uruguay Inderfor S A Pasco 1732 10º A 2000 Rosario Santa Fe ARGENTINA Tel 54 0 341 679 25 66 info inderfor com USA Northeast Implement 460 Halsey Valley Rd Spencer N Y 14883 Tel 1 607 589 6160 www northeastimplement com Australia Wood Chippers Australia 414 Davis Road 2480 Jiggi Via Lismore NEW SOUTH WALES Tel 61 2 6688 8263 shaun woodchippersaustralia com au Ile de la Reunion Fouc...

Page 128: ...Smart Choices Since 1962 ...

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Farmi BC3000, Operation, Maintenance And Spare Parts Manual

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