1. General information
USE AND MAINTENANCE MANUAL
CHAPTER 1
GENERAL INFORMATION
2-Strokes - Edition 01 / 2023
27
1
Item
Thread size
Quantity
Tightening torque
Remarks
Bearing plate cover screw (shift cam)
M6
2
10 N·m (1.0 kgf·m, 7.4 lb·ft)
Shift guide bolt
M6
2
10 N·m (1.0 kgf·m, 7.4 lb·ft)
Stopper lever bolt
M6
1
10 N·m (1.0 kgf·m, 7.4 lb·ft)
Segment
M8
1
30 N·m (3.0 kgf·m, 22 lb·ft)
Exhaust pipe bolt
◊
M6
2
12 N·m (1.2 kgf·m, 8.9 lb·ft)
Exhaust pipe stay bolt (front)
◊
M6
1
12 N·m (1.2 kgf·m, 8.9 lb·ft)
Exhaust pipe stay bolt (rear)
◊
M6
1
12 N·m (1.2 kgf·m, 8.9 lb·ft)
Silencer bolt [XX 125]
◊
M6
1
12 N·m (1.2 kgf·m, 8.9 lb·ft)
Silencer bolt [XE 125]
◊
M6
2
12 N·m (1.2 kgf·m, 8.9 lb·ft)
Fiber bolt
M6
4
10 N·m (1.0 kgf·m, 7.4 lb·ft)
Chassis
“
◊
” = marked portion shall be checked for torque tightening after break-in or before each race.
Item
Thread size
Quantity
Tightening torque
Remarks
Upper bracket pinch bolt
◊
M8
4
21 N·m (2.1 kgf·m, 15 lb·ft)
Lower bracket pinch bolt
◊
M8
4
21 N·m (2.1 kgf·m, 15 lb·ft)
Steering stem nut
◊
M24
1
145 N·m (14.5 kgf·m, 107 lb·ft)
Upper handlebar holder bolt
◊
M8
4
28 N·m (2.8 kgf·m, 21 lb·ft)
Lower handlebar holder nut
◊
M12
2
40 N·m (4.0 kgf·m, 30 lb·ft)
Steering ring nut
◊
M28
1
Refer to TIP.
Damper assembly (front fork)
M51
2
30 N·m (3.0 kgf·m, 22 lb·ft)
Inner tube and adjuster
M22
2
55 N·m (5.5 kgf·m, 41 lb·ft)
Base valve (front fork)
M42
2
29 N·m (2.9 kgf·m, 21 lb·ft)
Adjuster (damper assembly)
M12
2
29 N·m (2.9 kgf·m, 21 lb·ft)
Bleed screw (front fork)
M5
2
1.3 N·m (0.13 kgf·m, 0.95 lb·ft)
Front fork protector bolt
◊
M6
6
5 N·m (0.5 kgf·m, 3.7 lb·ft)
Cable guide screw
◊
M6
1
3.8 N·m (0.38 kgf·m, 2.8 lb·ft)
Front brake hose holder bolt
◊
M6
2
9 N·m (0.9 kgf·m, 6.6 lb·ft)
Throttle cable cap screw
M4
2
0.5 N·m (0.05 kgf·m, 0.37 lb·ft)
Front brake master cylinder holder bolt
◊
M6
2
9 N·m (0.9 kgf·m, 6.6 lb·ft)
Front brake lever pivot bolt
M6
1
6 N·m (0.6 kgf·m, 4.4 lb·ft)
Front brake lever pivot nut
M6
1
6 N·m (0.6 kgf·m, 4.4 lb·ft)
Locknut (front brake lever position)
M6
1
5 N·m (0.5 kgf·m, 3.7 lb·ft)
Clutch lever nut
M6
1
4.0 N·m (0.40 kgf·m, 3.0 lb·ft)
Clutch lever holder bolt
M6
2
5 N·m (0.5 kgf·m, 3.7 lb·ft)
Locknut (clutch lever position)
M5
1
5 N·m (0.5 kgf·m, 3.7 lb·ft)
Front brake master cylinder reservoir cap
screw
M4
2
1.5 N·m (0.15 kgf·m, 1.1 lb·ft)
Front brake hose union bolt
◊
M10
1
30 N·m (3.0 kgf·m, 22 lb·ft)
Front brake caliper bolt
◊
M8
2
28 N·m (2.8 kgf·m, 21 lb·ft)
Grip cap bolt
M6
2
3.8 N·m (0.38 kgf·m, 2.8 lb·ft)
Engine stop switch screw
M3
1
0.5 N·m (0.05 kgf·m, 0.37 lb·ft)
Brake pad pin plug
M10
2
2.5 N·m (0.25 kgf·m, 1.8 lb·ft)
